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Installing the Highway Light Kit and Wiring Harnesses
1.
Insert the main wiring harness starting with the end opposite the7-prong connector, through the grommet located at the front of
the gooseneck of the header transport main frame and exit the A-frame behind the gooseneck.
2.
Extend the main wiring harness along the inside right side of the header transport main frame. Reinsert the main wiring harness
through the grommet located along the front of the A-frame and extend the harness through the main frame tubing toward the rear
of the transport.
If equipped with brakes:
3.
Insert one brake harness extension through the right side grommet located behind the goose-neck and extend the wires
toward the rear of the main frame.
4.
Insert the other brake harness through the left side grommet located behind the goose-neck and extend the wires toward
the rear of the main frame.
5.
Run one brake harness through the grommets on the main frame base adjacent to the rear axle. Connect one end of the
brake harness into the first wheel electric brake unit. Connect the brake harness extension into the second end of the main
harness. Connect the other end of the brake harness extension into the second wheel electric brake unit and connect the
other end to the main harness.
6.
Run the main wiring harness out the grommet located behind the rear axles.
7.
Secure the 2-to-1 harness extension to the inside face of the rear main frame using two self-tapping screws. Connect the end of the
main wiring Harness to the corresponding connector end of the 2-to-1 harness extension.
8.
Place the extension bracket at the rear end of the upper bar. Attach using the two angle iron supports and secure with four 1/2" x 7"
bolts, washers and nuts.
9.
Place the light mounting bracket at the end of the exension bracket arm so the light mounting bracket is level or horizontal and
extends toward the center of the header transport. Secure using two 1/2" x 1-1/4" Gr5 flange bolts and flange nuts.
10. Slide the extendable portion of the telescoping arm into the light mounting bracket and tighten the handle nut until the bracket is
secure. Extend the arm until the light assembly is within 16" of the outer extremity of the unit.
11. Mount one light assembly at the end of the light mounting bracket (L/H light) and another assembly at the end of the telescoping
arm (R/H light). Secure each light assembly using four self-tapping screws. Each light assembly should be mounted so the single
amber light is positioned toward the outside of the header, and the amber and red lights are facing rearward.
12. Secure the SMV emblem to the light mounting bracket using two 1/4" x 1" bolts and lock nuts. Ensure the SMV emblem remains
visible from the rear during highway transport.
13. Place one amber reflective decal at the outward and front side of both the telescoping arm and light mounting bracket. Place one
red and orange Reflective Decal on the rearward end of the telescoping arm and light mounting Bracket. Place the red reflective
decal directly above the orange decal.
14. The main wiring harness should already be installed in the main frame base and connected to the 2-to-1 harness extension attached
to the rear of the main frame base. Connect each light to the 2-to-1 harness extension using the light wiring harness. Using the
enclosed self-tapping screws, secure the wire cover over the light wire harness along the upper bar.
If equipped with brakes:
15. Secure the break away kit and bracket to the front, right side of the main frame. Secure the break away switch to the top of
the gooseneck. Run the black and blue wires through the adjacent grommet and extend to the rear of the gooseneck.
16. Using a self-tapping screw, attach the white wires from the break away kit and the main wiring harness to the main frame.
17. Connect the blue wire from the break away kit to the blue wire on the break away switch. Connect the black wire on the break
away kit to the black wire on the main wiring harness. Connect the black wire on the break away switch to the light blue wire
on the main wiring harness.
Set-Up Instructions
13
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