EWIKON HPS-C-E Operating Manual

EWIKON HPS-C-E Operating Manual

Hotrunner controllers

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Valid for
item numbers:
66010.001 (1-zone)
66010.002 (1-zone)
67010.024 (4-zone)
67010.026 (6-zone)
67010.028 (8-zone)
67010.012 (12-zone)
HPS-C-E
Hotrunner Controllers
Operating manual

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Table of Contents
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Summary of Contents for EWIKON HPS-C-E

  • Page 1 HPS-C-E Valid for item numbers: Hotrunner Controllers 66010.001 (1-zone) 66010.002 (1-zone) Operating manual 67010.024 (4-zone) 67010.026 (6-zone) 67010.028 (8-zone) 67010.012 (12-zone)
  • Page 2: Table Of Contents

    Analog control system 5 V Contents General safety notes General technical data Dimensions/Weights/ Connection and Power Summary Operation Components of the controllers Start up Terminal pin-out Description of faults...
  • Page 3: General Safety Notes

    PID with soft start: exchanged periodically The optimum control characteristic is achieved with a phase proportioning control. Field of application: This EWIKON controller can operate our Operating range: 5V hotrunner systems in dry industrial rooms. Amperage control: 10 - 125 A Decreasing:...
  • Page 4: Dimensions/Weights

    Analog control system 5 V Dimensions, Weights, Connection values, Power Zone a mm b mm c mm Power 66010.001... 625 VA 66010.002... 625 VA 66010.024... 2.50 kVA 67010.026... 1015 3.75 kVA 67010.028... 1015 5.00 kVA 67010.012... 7.50 kVA Type: 66010.001... / 66010.002... / 67010.024... Version Mains wiring Power supply...
  • Page 5: Summary

    Analog control system 5 V Summary bt007-11...
  • Page 6: Operation

    Analog control system 5 V Operation Combined module 60040.009 SR-Module 60040.011 01: Green control light: 01: Digital indicator of actual temperature Operating indicator in amperes or °C 02: Red control light: 02: Set-value switch for setting of requirement Module defective current in A or temperature in °C.
  • Page 7: Components Of The Controllers

    Analog control system 5 V Components of the controllers bt007-05 Combined module SR-modules Binding post 5V connection Thermocouple connection zone 1 Main switch Fuse T10A Power cable Circuit breaker Thermocouple bt007-14 connection Zones 1-8...
  • Page 8 Analog control system 5 V Components of the controllers Combined module SR-module Binding post 5V connection Thermocouple connection Zone 1 Main switvh Power cable Circuit breaker16 A Thermocouple connection Zones 1-8 bt007-15...
  • Page 9 Analog control system 5 V Combined module SR-module Binding post 5V connection Thermocouple connection zone 1 Main switch Themocouple connection Zones 1-12 Circuit breaker is positioned inside the controller. Remove top of case.
  • Page 10: Start Up

    Analog control system 5 V Start up Terminal pin-out Hotrunner 5 V Power case Connect the thermo collective cable or the thermo cable for zone 1. Connect power cable. Check that all connections are fastened tight. Otherwise the components can be damaged due to the high output current.
  • Page 11 Analog control system 5 V Connection Thermo connection Plug with pin insert Zone + red - blue Pin assignment of the socket-error signal 1 (-) blue (Konstantan) 2 (+) red (Iron) bt007-18 bt006-09...
  • Page 12 Analog control system 5 V Pin assignment Pin assignment of decreasing socket of the socket-error signal Decreasing socket A: Socket-error signal Machine or Potential free (NO + NC) Limit switch contact of the single zone controller. Max. power 2A/250V 1 + 2 : Potential free (NO) 1 + 2 : Closed in case of fault, hotrunner “OFF”...
  • Page 13: Description Of Faults

    Analog control system 5 V Fault description In case the module recognizes a fault, the zone or the controller is switched off. The fault code is displayed in the left segment of the actual value display. Fault codes: Display in the SR-module (left display segment) 1 Operating fault Check setting values 2 Excess current...
  • Page 15 EWIKON Heißkanalsysteme GmbH Siegener Straße 35 35066 Frankenberg / Germany phone: +49 (0) 6451 / 501-0 HPS-C-E hotrunner controllers for the operation Product: of 5 V hotrunner systems - analogue control system Type: 66010.001 ; 1-zone controller without combined module 66010.002 ;...
  • Page 16 EWIKON Heißkanalsysteme GmbH Siegener Straße 35 35066 Frankenberg Tel: (+49) 64 51 / 50 10 Fax: (+49) 64 51 / 50 12 02 E-mail: info@ewikon.com www.ewikon.com...

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