DV Systems IS5-4060-03 Installation, Maintenance, And Service Data

Standard duty industrial air compressor

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Standard Duty

Industrial

'IS' and 'SDI'

Air Compressor

Installation,

Maintenance,

And

Service Data

DV Systems Inc.

490 Welham Road

Barrie, ON

L4N 8Z4

Tele:

(705) 728-5657

Contents:

Safety Precautions

Preventative Maintenance Schedule

Unpacking and Inspection

Compressor Terminology

Installation – Mechanical

Lubrication

Installation - Electrical

Start-up Procedures

Compressor Unit Parts

Compressor Pumps

Trouble Shooting Guide

DV Systems Limited Warranty

Please read this manual before

installing or using your Air

Compressor Unit. It contains

valuable information that will

help in the receiving,

installation, use, and

maintenance of the Unit.

Please keep this manual in a

safe place for future reference.

All of the information, policies, and

procedures in this reference manual apply

exclusively to DV Systems.

Web:

www.dvsystems.com

Email: sales@dvsystems.com

- 1 -

SDI-W

Feb '19

Page:

8-9

11-12

13-15

16-19

Table of Contents

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Summary of Contents for DV Systems IS5-4060-03

Page 1 Compressor Unit Parts 11-12 Compressor Pumps 13-15 Trouble Shooting Guide 16-19 Service Data DV Systems Limited Warranty Please read this manual before installing or using your Air Compressor Unit. It contains valuable information that will help in the receiving, installation, use, and maintenance of the Unit.
Page 2: Safety Precautions
SDI-W Feb ‘19 Safety Precautions To operate the Compressor Unit safely and correctly, we have opted to use the following symbols to make you aware of important points. These points relate to user safety and preventing equipment problems. Please pay close attention to these sections.
Page 3: Preventative Maintenance Schedule
1. Air Filters are available separately or in the Maintenance Kit. Consult the Pump breakdown. 2. Mineral Oil is available separately or in the Maintenance Kit. Consult the Pump breakdown. 3. Belts and Pulleys are available through your local DV Systems Distributor. - 3 -...
Page 4: Unpacking And Inspection
Shipments of DV Systems products are the property of the Consignee when the products leave our facility. DV Systems Inc. is not responsible for any damages or shortages caused to the product after it has left our shipping dock.
Page 5: Compressor Terminology
SDI-W Feb ‘19 Compressor Terminology Please refer to the picture below, as it identifies the major components of a typical Piston Air Compressor Unit and their function. A horizontal Unit is shown. Aftercooler Tube Compressor Pump Allows the compressed air Beltguard Compresses the air.
Page 6: Installation - Mechanical
 This unit must be anchored to the floor as To reduce the risk of electric shock or injury, indicated at above-right. DV Systems has use indoors only. available Installation Kits which include (4) Vibration Isolator Pads, (1) Stainless Steel Flex Hose, and Steel and Rubber Washers.
Page 7: Initial Start-Up
Serious damage may result from use, however limited, without oil. Use only DV Systems Premium Compressor Oil. Also, do not mix the DV Systems oil with any other lubricant. Oil Changes. Drain the existing oil from the Unit by removing the Cap at the Oil Drain as shown below.
Page 8: Installation - Electrical
 Before servicing the Unit, ensure the power source has been shut down and locked off. Ensure that a suitable Fused Disconnect or Breaker (by others than DV Systems) is installed in the electrical  Read and understand the information supply before the Compressor Unit.
Page 9: Pump Rotation
Installation – Electrical (cont’d) Why Hire a Licensed Electrician? Motors. To ensure that your new DV Systems Unit works as Wiring must be done in a manner that the full Motor designed and required, you must ensure that it is nameplate voltage +/- 10% is available at the Motor correctly wired to your building service.
Page 10: Start-Up Procedures
Pump Bolts are snug. allow the Unit to reach maximum operating pressure. During the first few days of operation, check the Unit periodically to ensure it is running smoothly. Should you have any concerns, contact your DV Systems Distributor. - 10 -...
Page 11: Compressor Unit Parts
Noted below and on the following page are listings of the major components used in the Compressor Assemblies. Please pay close attention to the model numbers of the Units to ensure that you choose the correct components. 5 to 7-½ HP Vertical Compressor Units. Description: IS5-4060-03 IS5-5580 IS5-10080 IS7-10080 Pump Assembly DEV-40...
Page 12 SDI-W Feb ‘19 Compressor Unit Parts (cont’d) 5 to 10 HP Horizontal Compressor Units. Description: IS5-10080H IS7-100120 IS10-100120 Pump Assembly DEV-100 DEV-100 DEV-100 Intake Filter Assembly See ‘Note A’ See ‘Note A’ See ‘Note A’ Intake Filter Element See ‘Note A’ See ‘Note A’...
Page 13 SDI-W Feb ‘19 Compressor Pump – DEV-40          Part Number: Qty: Description: Part Number: Qty: Description: PB-21175002 Air Filter Assembly PB-21166001 Crankcase Breather PB-21177012 Air Filter Element PB-21164004 Oil Sight Glass VRK-40 Valve Repair Kit PB-21177001 Fan Assembly...
Page 14 SDI-W Feb ‘19 Compressor Pump – DEV-55          Part Number: Qty: Description: Part Number: Qty: Description: PB-21175003 Air Filter Assembly PB-21212004 Flywheel PB-21177010 Air Filter Element VRK-55 Valve Repair Kit PB-21167002 Oil Fill Plug TIA-5075 Safety Valve –...
Page 15 SDI-W Feb ‘19 Compressor Pump – DEV-100 TIA-5200 Safety Valve (Not Shown)          Part Number: Qty: Description: Part Number: Qty: Description: PB-21135001 Bearing Insert PB-11122004 Copper Washer (See Note B) PB-21166001 Crankcase Breather PB-21124011 Valve Assy (See Note B) See ‘Note A’...
Page 16: Troubleshooting Guide
Compressor Unit unless you are familiar with it, as there are many issues that may come into play, the most important being personal safety and the welfare of the Unit. Should you have any questions, or require servicing to your Unit, please contact your local DV Systems Distributor.
Page 17 Ensure the Unit is mounted level. Use Vibration Pads. Improper level or grade of oil in Pump. Use correct DV Systems oil, and check that level is correct. Carbon or other foreign material on Piston Clean top of Piston. Check Cylinder walls for head.
Page 18 SDI-W Feb ‘19 Trouble Shooting Guide (cont’d) Condition: Cause: Suggested Correction: E. Appearance of Water in Tank is not being drained regularly. Drain the Tank on a daily basis. Purchase a the Air Lines and/or Oil Tank Autodrain if required. ‘milky’...
Page 19 SDI-W Feb ‘19 Trouble Shooting Guide (cont’d) Condition: Cause: Suggested Correction: I. Crack in Air Receiver. This condition is rare and can be caused by damage during transit or incorrect mounting Do not attempt to repair the Tank. Do not on site.
Page 20: Dv Systems Limited Warranty
In order to make a claim under this Warranty, the customer must first call DV Systems Warranty Department at the number shown on this warranty.

This manual is also suitable for:

Is5-5580 Is5-10080 Is7-10080 Is5-10080h Is7-100120 Is10-100120

DV Systems IS5-4060-03 Installation, Maintenance, And Service Data

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