Emerson TARTARINI BM9 Instruction Manual

Emerson TARTARINI BM9 Instruction Manual

Slam-shut valve

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Instruction Manual
D104439X012
March 2021
Type BM9 Slam-Shut Valve

Table of Contents

Specifications .............................................................. 2
Introduction .................................................................. 3
PED Categories and Fluid Group ................................ 3
ATEX Requirements .................................................... 3
Principle of Operation .................................................. 5
Transport and Handling ............................................... 7
Installation ................................................................... 7
Overpressure Protection............................................ 11
Startup and Adjustment ............................................. 12
Slam-Shut Controller Adjustment .............................. 12
Shutdown................................................................... 13
Maintenance .............................................................. 13
Parts Ordering ........................................................... 19
Spare Parts................................................................ 19
Parts List.................................................................... 19
Failure to follow these instructions or
to properly install and maintain this
equipment could result in an explosion,
fire and/or chemical contamination
causing property damage and personal
injury or death.
Tartarini™ slam-shut valve must be
installed, operated and maintained
in accordance with federal, state and
local codes, rules and regulations
and Emerson Process Management
Regulator Technologies, Inc.
(Emerson) instructions.
If the slam-shut valve vents gas or a
leak develops in the system, service
to the unit may be required. Failure
to correct trouble could result in a
hazardous condition.
WARNING
Figure 1. Type BM9 Slam-Shut Valve
Figure 2. OS9/80X-APA-R Slam-Shut Controller
Installation, operation and maintenance
procedures performed by unqualified
personnel may result in improper
adjustment and unsafe operation.
Either condition may result in equipment
damage or personal injury. Call
qualified personnel when installing,
operating and maintaining the
Type BM9 slam-shut valve.
Type BM9

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Summary of Contents for Emerson TARTARINI BM9

  • Page 1: Table Of Contents

    Tartarini™ slam-shut valve must be installed, operated and maintained in accordance with federal, state and Figure 2. OS9/80X-APA-R Slam-Shut Controller local codes, rules and regulations and Emerson Process Management Regulator Technologies, Inc. Installation, operation and maintenance (Emerson) instructions. procedures performed by unqualified...
  • Page 2: Specifications

    Type BM9 Specifications The Specifications section gives some general specifications for the Type BM9 slam-shut valve. The nameplates give detailed information for a particular slam-shut valve as built in the factory. Body Sizes and End Connection Styles Slam-Shut Controller Pressure Connection DN 200 / NPS 8: CL300 RF and CL600 RF 1/4 NPT DN 250 / NPS 10: CL300 RF and CL600 RF...
  • Page 3: Introduction

    Type BM9 HOLDER HOLDER SHAFT SHAFT OS9/80X-R SERIES OS/80X SERIES Figure 3. Differences Between OS9 and OS Series Note 1: See “Specifications” Note 2: Year of Manufacture Note 3: Class A or Class B Only valves with overpressure and underpressure settings can be classified in Class A.
  • Page 4 Emerson. installation with vent lines to safe area - 7.5.2 of Emerson is not responsible for any possible EN 12186 and 7.4 of EN 12279; monitoring of inefficiency due to installation of pressure accessories settings with further exhaust of fuel gas to safe not manufactured or approved by Emerson.
  • Page 5: Principle Of Operation

    Type BM9 TYPE PSA/79, PS/79, PSA/80, PS/80, PSA/79-AP, PS/79-AP, PSA/80-AP OR PS/80-AP TYPE OS9/80X-R TYPE BM9 TYPE FLR ET PRESSURE TLET PRESSURE MOSPHERIC PRESSURE ADING PRESSURE ERMEDIATE PRESSURE OT SUPPLY PRESSURE ABILIZED PRESSURE ≥4 X DN INLET PRESSURE TYPES PSA/79, PS/79, PSA/80, PS/80, PSA/79-AP, TYPE FLR: PS/79-AP, PSA/80-AP AND PS/80-AP: OUTLET PRESSURE...
  • Page 6 Type BM9 TYPE PSA/80, PS/80, TYPE PSA/79, PSA/80-AP OR PS/80-AP PS/79, PSA/79-AP OR PS/79-AP TYPE OS9/80X-R-PN TYPE BM9 MONITOR REGULATOR ≥ 4 x DN ≥ 6 x DN TYPES PSA/79, PS/79, PSA/80, PS/80, PSA/79-AP, TYPE FLR: PS/79-AP, PSA/80-AP AND PS/80-AP: A - SENSING PORT V - SENSING PORT B - LOADING PORT...
  • Page 7: Transport And Handling

    Type BM9 Transport and Handling Installation ▲ WARNING ▲ WARNING Only qualified personnel in rigging may Personal injury or equipment damage, use lifting equipment to transport and due to bursting of pressure-containing handle this unit. If violated, personal injury parts may result if this slam-shut and/or equipment damage may result.
  • Page 8 Type BM9 Pilot-Loaded Controllers ▲ WARNING A pilot may vent some gas to RECOMMENDED the atmosphere. In hazardous or EYEBOLT ORIENTATION flammable gas service, vented gas may accumulate, causing personal injury, death or property damage due to fire or explosion. Install vent line(s) from the pilot(s) to a remote, safe location away from air intakes or any hazardous AVOID THIS...
  • Page 9 Type BM9 BRACKET ALWAYS AGAINST LOWER SURFACE OF BRACKET (KEY 32) REACTION (PINCH POINT: KEEP HAND AND FINGERS AWAY FROM REACTION ARM AND BRACKET) Figure 8. Resetting Operation Align the groove with the step surface Figure 9. Shaft Maintenance on Closed Position BOLT LENGTH <...
  • Page 10 Type BM9 RED MARK IS JUST AT “ON” RED MARK RED MARK CLOSED POSITION RESET STAGE RESET COMPLETED Figure 11. OS9/80X-R Series Slam-Shut Controller Resetting Position Overpressure set value OVERPRESSURE SET VALUE Downstream pipeline pressure DOWNSTREAM PIPELINE PRESSURE UNDERPRESSURE SET VALUE Underpressure set value Figure 12.
  • Page 11: Overpressure Protection

    Type BM9 Table 5. Torque Specifications TORQUE PART NAME DN 200 / NPS 8 DN 250 / NPS 10 DN 300 / NPS 12 N•m Ft-lbs N•m Ft-lbs N•m Ft-lbs Bolt (End cap) 25 to 28 18 to 21 50 to 54 36.9 to 39.8 80 to 85 59 to 63...
  • Page 12: Startup And Adjustment

    Type BM9 ▲ WARNING The valve must be reset completely and forbid opening partly. Otherwise, that may affect the sealing performance and even cause injury because of the rebound of the resetting handle. Figure 13. Optional Drainage Hole and Plug Each slam-shut valve is factory-set for set pressure(s) (Do not remove plug while unit is pressurized.) specified on the order.
  • Page 13: Shutdown

    Type BM9 Table 6. Troubleshooting Type BM9 Slam-Shut Valve SYMPTOMS CAUSE ACTIONS The sensing line to port (A) of slam-shut controller Check the sensing line connections (A) is not connected properly Downstream pressure coincides with Slam-shut device does not remain set Check slam-shut controller settings the maximum or minimum slam-shut settings Damaged Diaphragm (key 62) on Type OS9/80X-R...
  • Page 14 (key 18), please slowly slam-shut controller or pilot on this reset about 60° and slowly closed. Then slam-shut valve. Only Emerson parts the Seat Ring (key 47) can be pushed out. can be used to maintain the unit.
  • Page 15 Type BM9 smooth rotation. For size DN 200 / Reassembly NPS 8 and DN 250 / NPS 10, the rings of Note thrust needle bearing (key 53) have the same size. When the word “lubricate” is used in this document it is implied that the The hex head of stem (key 19) amount of lubricate used should be must be held firmly when screwing...
  • Page 16 Type BM9 Maintenance 2. Raise the pressure to normal operating level by using a small pump or other appropriate means 1. Remove screw (key 105) and lever (key 116). to port A connection in the controller. Reset slam-shut controller if it was cut-off in step 1. 2.
  • Page 17 Type BM9 Reassembly Replacing Diaphragm (OS9/80X-R Series only) △ CAUTION 1. Remove screws (key 27) and cover (key 61). 2. Replace diaphragm (key 62). The lever (key 33) is in proper position when it is exactly horizontal and in the 3.
  • Page 18 Type BM9 Table 7. Overpressure Shut-off Spring Ranges and Information RESET SPRING SPRING SPRING RANGE CONTROLLER PART SPRING DIFFERENTIAL DIAMETER LENGTH MATERIAL TYPE NUMBER COLOR psig psig 0.50 to 0.70 7.25 to 10.15 0.15 2.17 3.00 0.12 75.0 2.95 M0105140X12 Steel Yellow OS9/80X-MPA-D-R...
  • Page 19: Parts Ordering

    Use only genuine Emerson replacement shut controller. parts. Components that are not supplied by Emerson should not, under any 4. Through the pressure control connection, use a circumstances, be used in any Emerson small pump or other appropriate means to raise slam-shut valve, because they will void the pressure to normal operating level.
  • Page 20 Type BM9 Type BM9 Slam-Shut Valve Type BM9 Slam-Shut Valve DN 200 / NPS 8 Body Size (continued) DN 200 / NPS 8 Body Size (continued) Description Part Number Description Part Number Disk Holder, steel Flow Arrow - - - - - - - - - - - CL300 RF ERAA43744A1 Drive Screw (4 required)
  • Page 21 Type BM9 Type BM9 Slam-Shut Valve Type BM9 Slam-Shut Valve DN 250 / NPS 10 Body Size (continued) DN 250 / NPS 10 Body Size (continued) Description Part Number Description Part Number Gasket Stud (8 required) JI1B8160055 CL300 RF JI2B9650250 Nut (8 required) JI1E2000M16 CL600 RF...
  • Page 22 Type BM9 Type BM9 Slam-Shut Valve DN 300 / NPS 12 Body Size (continued) Description Part Number Description Part Number Bonnet, steel ERAA35443A0 O-ring Nitrile (NBR) ERAA27823A0 Controller - - - - - - - - - - - Fluorocarbon (FKM) ERAA27823A1 Label - - - - - - - - - - -...
  • Page 23 Type BM9 Handle Unit (See Figure 17) Slam-Shut Controller (See Figures 18 and 19) (continued) Description Part Number Description Part Number JJJJ56CXM11 Lower Cover ERAA43890A0 Lever, Steel M0269940X12 Upper Cover ERAA43876A0 Locknut (2 required) M5006012X12 Gear Train ERAA43881A0 Washer (2 required) M5001032X12 Connector, Steel ERAA43872A0...
  • Page 24 Type BM9 Slam-Shut Controller (See Figures 18 and 19) (continued) Description Part Number Description Part Number Adhesive Tape, sour gas application Plug, Aluminum Alloy M0299390X12 Types OS9/80X-R, OS9/84X-R and Diaphragm (2 required) OS9/84X-R-PN M4501525X12 Types OS9/80X-APA-D-R and OS9/80X-R-PN Type OS9/88X-R M4500228X12 Nitrile (NBR) M0262770X12...
  • Page 25 Type BM9 APPLY LUBRICANT L1 = SILICONE-BASED GREASE L2 = ANTI-SEIZE LUBRICANT Figure 14. Type BM9 Slam-Shut Valve...
  • Page 26 Type BM9 TORQUE: 6.3 TO 8 N•m DETAIL B DETAIL C DETAIL D SECTION E-E DN 200 / NPS 8 DETAIL D SECTION E-E DN 250 / NPS 10 DETAIL F APPLY LUBRICANT OR ADHESIVE L1 = SILICONE-BASED GREASE DETAIL D L2 = ANTI-SEIZE LUBRICANT SECTION E-E A = THREADLOCKING ADHESIVE...
  • Page 27 Type BM9 DETAIL Q APPLY LUBRICANT, ADHESIVE OR SEALANT A = THREADLOCKING ADHESIVE Figure 14. Type BM9 Slam-Shut Valve (continued)
  • Page 28 Type BM9 TYPE PRX/181-PN OR PRX/182-PN DETAIL C APPLY SEALANT S = THIXOTROPIC METHACRYLATE THREAD SEALANT Figure 15. Type BM9 Slam-Shut Valve with Type PRX/181-PN or PRX/182-PN...
  • Page 29 Type BM9 TYPE PRX/181-PN TYPE PRX/182-PN DETAIL C APPLY SEALANT S = THIXOTROPIC METHACRYLATE THREAD SEALANT Figure 16. Type BM9 Slam-Shut Valve with Types PRX/181-PN and PRX/182-PN...
  • Page 30 Type BM9 APPLY LUBRICANT OR ADHESIVE L1 = SILICONE-BASED GREASE L2 = ANTI-SEIZE LUBRICANT A = THREADLOCKING ADHESIVE Figure 17. Type BM9 Handle Unit 13 12 DETAIL OF TYPE OS9/80X-R WITH PROXIMITY SWITCH Figure 18. Type OS9/80X-R Slam-Shut Controller (standard)
  • Page 31 Type BM9 Figure 18. Type OS9/80X-R Slam-Shut Controller (standard) (continued)
  • Page 32 Sede Amministrativa/Administrative Headquarters: OMT Tartarini, Via Clodoveo Bonazzi 43, 40013 Castel Maggiore (Bologna), Italy C.F. - P.I. e R.I. di MI 13186130152 - REA di MI/n.1622916 Direz. e Coord. (art. 2497 bis CC): EMERSON ELECTRIC CO. St. Louis (USA) Socio Unico...

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