Emerson Tartarini BM5 Series Instruction Manual

Slam-shut valve

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Instruction Manual
D103656X012
September 2018
BM5 Series Slam-Shut Valve
SUMMARY
Introduction ........................................................................ 1
PED Categories and Fluid Group ...................................... 2
Characteristics ................................................................... 2
Labelling ............................................................................ 2
Overpressure Protection .................................................... 3
Transport and Handling ..................................................... 3
Atex Requirements ............................................................ 3
Slam-Shut Controller ......................................................... 4
Dimensions and Weights ................................................... 5
Operation ........................................................................... 6
Installation ......................................................................... 7
Startup ............................................................................... 8
Slam-Shut Controller Adjustment ...................................... 9
Shutdown ........................................................................... 9
Maintenance ...................................................................... 9
Slam-Shut Controller Maintenance .................................... 10
Spare Parts ........................................................................ 11
Troubleshooting ................................................................. 12
Parts Lists .......................................................................... 12
Schematic Assemblies ....................................................... 14

INTRODUCTION

Scope of the Manual
This manual provides instructions for installation, startup,
maintenance and spare parts ordering for the BM5 Series
slam-shut valves. It also contains information for the
OS/80X Series slam-shut controller.
Figure 1. BM5 Series Slam-Shut Valve
Product Description
The BM5 Series slam-shut valves are axial flow type with
a single seat and counterbalanced shutter and are used in
regulating, distribution and transmission stations of suitably
filtered natural gas.
This product has been designed to be used with fuel gases
of 1
and 2
family according to EN 437, and with other non
st
nd
aggressive and non fuel gases. For any other gases, other
than natural gas, please contact your local sales agent.
The standard gas pressure devices (safety shut-off
devices - SSD slam-shut type) are those used in the
assemblies dealt with into EN 12186 and EN 12279 and their
use has to be under the provisions into ENs 12186 & 12279.
In the safety slam-shut valves manufactured by Emerson
shall be used additional pressure accessories (e.g. controller
or filters) manufactured and labeled by Emerson.
Emerson will be not responsible for any possible inefficiency
due to installation of not own production additional
pressure accessories.
When pressure containing parts of safety slam-shut device
(SSD) valve and controller have different maximum allowable
pressures (PS), the SSD is differential strength type.
BM5 Series

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Summary of Contents for Emerson Tartarini BM5 Series

  • Page 1: Table Of Contents

    In the safety slam-shut valves manufactured by Emerson shall be used additional pressure accessories (e.g. controller INTRODUCTION or filters) manufactured and labeled by Emerson. Emerson will be not responsible for any possible inefficiency Scope of the Manual due to installation of not own production additional pressure accessories.
  • Page 2: Ped Categories And Fluid Group

    BM5 Series PED CATEGORIES AND FLUID GROUP Minimum/Maximum Allowable Temperature (TS) See label. According to EN 14382, only in Class A configuration (when both over and under pressure protections are set up), this Functional Features slam-shut valve can be classified like a safety accessory according to Pressure Equipment Directive PED 2014/68/UE.
  • Page 3: Overpressure Protection

    BM5 Series OVERPRESSURE PROTECTION EN 1776, can be installed in any type of classified zones according to the Directive 1999/92/EC dated 16 December The recommended maximum allowable pressures 1999, in the following conditions: are stamped on the slam-shut valve label. Upstream overpressure protection shall be provided if the inlet the equipment(s) / electrical circuit is connected to pressure is greater than the maximum operating inlet...
  • Page 4: Slam-Shut Controller

    BM5 Series SLAM-SHUT CONTROLLER The BM5 Series slam-shut valves are equipped with the Type OS/80X or OS/80X-PN slam-shut controller. The controllers are supplied in different models according to set ranges required. The Type BM5 DN 150 is equipped with a reinforced version Type OS/80X-R. Table 3.
  • Page 5: Dimensions And Weights

    BM5 Series DIMENSIONS AND WEIGHTS VERTICAL INSTALLATION HORIZONTAL INSTALLATION 160 max 160 max Figure 5. BM5 Series Dimensions Table 5. BM5 Series Dimensions (mm) TYPE DN 25 DN 40 DN 50 DN 65 DN 80 DN 100 DN 150 PN 16 298.5 352.5 PN 25...
  • Page 6: Operation

    BM5 Series OPERATION Type PS/79 INLET PRESSURE, Pu REGULATOR MOTORIZATION PRESSURE, Pm STABILIZED PRESSURE, Pup OUTLET PRESSURE, Pd DOWNSTREAM OR IN A SAFE AREA, Pb Type BM5 Type FL Slam-Shut Valve Regulator Figure 6. Types BM5 and FL Operational Schematic Slam-shut Valve BM5 Series slam-shut valve is essentially made of an axial flow When this pressure varies beyond setting limits, the...
  • Page 7: Installation

    BM5 Series INSTALLATION Type Type PS/79-1 PS/79-1 Type BM5 Monitor Regulator SLAM-SHUT VALVE WITH TYPE OS/80X CONTROLLER - INSTALLATION IN A LOW PRESSURE REGULATING LINE Type Type PS/79 PS/79 Type BM5 Monitor Regulator (1 mm) Type Type PRX/182-PN PRX/181-PN SLAM-SHUT VALVE WITH TYPE OS/80X-PN CONTROLLER - OVERPRESSURE AND UNDERPRESSURE CONTROL DOWNSTREAM OF REGULATORS LEGEND: DOWNSTREAM OR TO A SAFE AREA NOTE: RECOMMENDED PIPING IS STAINLESS STEEL WITH 10 mm DIAMETER.
  • Page 8: Startup

    BM5 Series INSTALLATION (CONTINUED) limitations and if its slam-shut device set-up is in accordance with service conditions of protected equipment. • Ensure that the data found on the slam-shut valve label are compatible with usage requirements. All means for venting have to be provided •...
  • Page 9: Slam-Shut Controller Adjustment

    BM5 Series be conveyed to the outlet side of the slam-shut valve, i.e. In accordance with applicable National or Industry codes, downstream of the regulator standards and regulations/recommendations, all hazards covered by specific tests after final assembling before d. Wait a few second for the pressure to stabilize. applying the CE marking, shall be covered also after every subsequent reassembly at installation site, in order to ensure e.
  • Page 10: Slam-Shut Controller Maintenance

    BM5 Series c. Check that slam-shut sleeve (key 117) opens when shaft b. Through the pressure control connection, use a small unit (key 121) is rotated counterclockwise. pump or other appropriate means, to raise the pressure to normal operating level. Reset slam-shut controller after d.
  • Page 11: Spare Parts

    BM5 Series General Maintenance e. Repeatedly check if pilot resets properly and, lastly, remount minimum spring (key 54). a. Remove screws (key 40) and casing (key 47). f. Always check controller setting. b. Remove dowels (key 12) and bushing (key 13). Minimum and Maximum Setting c.
  • Page 12: Troubleshooting

    BM5 Series TROUBLESHOOTING Table 7. Troubleshooting for BM5 Series Slam-Shut Valve SYMPTOMS CAUSE ACTIONS The actuator impulse intake (A) is not Check connections (A) connected properly Downstream pressure coincides with the Slam-shut device does not remain set Check slam-shut settings maximum or minimum slam-shut settings Diaphragm (62) is damaged Replace the diaphragm...
  • Page 13 BM5 Series Type OS/80X Series Slam-Shut Controller (See Figure 9) Description Description Plate Casing Releasing bushing Screw Screw Minimum pressure adjusting screw Gasket Maximum pressure adjusting nut Balls holder Pipe assembly Stem Washer Roller Spring O-ring Spring Reloading nut Lower spring holder unit Ball (Roller for Type OS/80X-R) Elastic ring Roller...
  • Page 14: Schematic Assemblies

    BM5 Series SCHEMATIC ASSEMBLIES OS-80X 120 119 LM/1499 Figure 8. BM5 Series Slam-Shut Valve...
  • Page 15 BM5 Series DN 150 LEVER UNIT DN 150 RE-OPENING HUB PAD HOLDER DN 65 TO DN 150 119 120 LM/1499 Figure 8. BM5 Series Slam-Shut Valve (continued)
  • Page 16 BM5 Series DETAIL OF TYPE OS/80X-R DETAIL OF TYPE OS/80X WITH SECTION D-D REINFORCED FOR TYPE BM5 DN 150 MICROSWITCH 20 21 OS-80X 12 11 SECTION C-C LM/1389 Figure 9. Type OS/80X Slam-Shut Controller (Standard Version)
  • Page 17 BM5 Series 41 42 19 18 SECTION A-A 47 48 49 50 51 27 26 SECTION B-B LM/1389 Figure 9. Type OS/80X Slam-Shut Controller (Standard Version) (continued)
  • Page 18 BM5 Series 34 59 63 64 60 62 61 65 34 59 63 64 60 62 61 TYPE OS/80X-APA-D DETAIL TYPE OS/80X-MPA-D DETAIL 34 59 63 34 59 63 62 61 TYPE OS/80X-BPA-D DETAIL TYPE OS/84X DETAIL 34 59 63 64 60 66 67 TYPE OS/88X DETAIL LM/1389 Figure 9.
  • Page 19 BM5 Series...
  • Page 20 D103656X012 © 2018 Emerson Process Management Regulator Technologies, Inc. All rights reserved. 09/18. Americas Asia Pacific The Emerson logo is a trademark and service mark of Emerson Electric McKinney, Texas 75070 USA Singapore 128461, Singapore Co. All other marks are the property of their prospective owners.

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