Related Manuals for J&M GC24t-1
Summary of Contents for J&M GC24t-1
- Page 1 Manual GRAIN CART MODEL GC24t-1 O P E R A T O R ’ S M A N U A L J&M Manufacturing Co, Inc 284 Railroad Street - P.O. Box 547 | Fort Recovery, OH 45846 | Ph: (419) 375-2376 | Fax: (419) 375-2708...
- Page 2 GC24t-1 Stance REAR RIGHT OAS (Opposite Auger Side) LEFT AS (Auger Side) FRONT...
- Page 3 Dealer Pre-Delivery Instructions Grain Cart WHEEL NUTS Check ALL wheel nuts for correct torque setting. (5/8”-350 Ft-Lbs, 3/4”-500 Ft-Lbs, 22MM- 600 Ft-Lbs) Tighten as needed. Re-Check wheel nut torque settings during initial break in period (during 1st, 2nd , 3rd loads, etc.), then periodically afterwards (every 10 hours of use for first 40 hours).
- Page 4 Dealer Pre-Delivery Instructions Grain Cart UPPER AND LOWER AUGERS Raise the auger to the unload position. Run the auger from the PTO or optional hydrau- lic motor. If the top auger is misaligned with the bottom auger, you will hear a ‘bang’ as the upper auger realigns itself with the lower auger.
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Page 5: Table Of Contents
Table of Contents 6 ..................To the Dealer 7 . -
Page 6: To The Dealer
To the Dealer Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists are completed before releasing equipment to the owner. The dealer must complete the Warranty Registration found on the Dealer Portal website located at dealer.jm-inc.com. and return it to J. -
Page 7: General Information
General Information TO THE OWNER: The purpose of this manual is to assist you in operating and maintaining your grain cart in a safe manner. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance and help maintain safe operating conditions. -
Page 8: Specifications
Specifications GC24t-1 GC31t-1 SPECIFICATIONS Capacity 23,8 Tons (30,8 m3) 31,3 Tons (40,5 m3) Auger, One Vertical 45,7 cm diameter 45,7 cm diameter Unload Rate 11,3 tons (14,3 m3) per minute 11,3 tons (14,3 m3) per minute Unload Time 2,1 minutes... - Page 9 Bolt Torque Chart Always tighten hardware to these values unless a different torque or tightening procedure is listed for specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for Metric hardware. Make sure fastener threads are clean and you start thread engagement properly.
- Page 10 Safety Rules ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be erased by an operator’s single careless act. In addition, hazard control and accident prevention are dependent upon the awareness, concern, judgment, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.
- Page 11 16 Check All Wheel Nuts Decal JM0018043 17 J&M Oval Decal (Large) 9-1/2” x 15” JM0015151 18 J&M Oval Decal (Medium) 5-1/2” x 8-1/2” JM0010179 19 GC24t-1 OAS Stripe Complete JM0046654 20 GC24t-1 AS Stripe Complete JM0046653 ...
- Page 12 Initial Operation & Maintenance WARNING BE CERTAIN THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE GRAIN CART. Before the grain cart is put into service: Have the safety instructions been read and clearly understood by the operator(s) of this machine? Has the gearbox been properly filled with EP-80-90 gearbox lubricant? Have all nuts, bolts, bearings and braces been properly fastened? Has the PTO been checked for proper overlap?
- Page 13 Operation Instructions VERY IMPORTANT: Under no circumstance is it recommended to tow a loaded grain cart in excess of 8 mph. WHEEL NUTS: Are the wheel nuts properly fastened? Torque to 700 Lbs.-Ft. for standard 22mm wheel studs and nuts. Torque to 500 Lbs.-Ft.
- Page 14 Operation Instructions 5) Attach the hydraulic lines to the tractor. Two hydraulic lines (green band) operate the inside gate mechanism. Connect these lines to one service outlet on the tractor. Two hydraulic lines (yellow band) operate the folding mechanism of the auger. Connect these lines to a second service outlet on the tractor.
- Page 15 Lubrication Service Schedule IMPORTANT: Your grain cart has grease fittings at all critical points. These should be serviced before the grain cart is put into operation. WARNING: BE CERTAIN THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE GRAIN CART SPRING LOADED UPPER AUGER BEARING: Service the AUGER FOLDING MECHANISM: One grease fitting is located on grease fitting on the upper auger bearing (located at the top...
- Page 16 Troubleshooting WARNING MAKE SURE THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE GRAIN CART. MAINTENANCE AND REPAIR SERVICE WORK TO BE PERFORMED BY QUALIFIED SERVICEMEN ONLY. Trouble... Possible Cause... Possible Remedy... Auger will not return to down position or Dirt In Restrictor (see pg.
- Page 17 Removing Dirt from the Restrictors on the Hydraulic Cylinder WARNING MAKE SURE THAT ALL POWER IS SHUT OFF AND THE UPPER AUGER TUBE IS IN THE DOWN POSITION BEFORE REMOVING THE RESTRICTORS Remove restrictors from the 90 degree street elbow on the hydraulic cylinder. Remove dirt from the fitting to allow hydraulic oil to flow through the restrictor.
- Page 18 Adjusting the Upper Flighting WARNING MAKE SURE ALL POWER IS SHUT OFF BEFORE ADJUSTING THE FLIGHTING ASSEMBLY If the upper and lower augers to do not properly separate during the unfolding sequence, the upper flighting may need adjusting. Before making adjustment to the upper flighting, check to see if the lugs and drive dogs on the auger assemblies are locking together.
- Page 19 Repair Parts & Diagrams When performing maintenance work, wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing and head. Follow the Operator’s Manual instructions to ensure safe and proper maintenance and repair. Your local, authorized dealer can supply genuine replacement parts. Substitute parts may not meet original equipment specifications and may be dangerous.
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Page 20: Hub & Spindle Assembly
Hub & Spindle Assembly Description Part. No. G881 Hub 10 on 13.19in BC, Long Spindle and Bearings (HSA-650) JM0022057 1”-8 Gr5 Z Centerlock Hex Nut JM0002149 1”-8 x 7” Gr5 Z Hex Bolt JM0016689 Spindle, 4-1/2” x 30-1/2” (281900) JM0018794 Spindle, 4-1/2”... -
Page 21: Power Take Off (Pto)
Power Take Off (PTO) Description Part. No. Complete Collar Yoke C15 (Comer) 1 3/4”-20 (28428) JM0025180 Complete Collar Yoke C15 (Comer) 1-3/8” (28426) JM0025181 Cross Journal Set (Comer PTO)(18130) JM0025144 Outer Yoke (Comer PTO)(18133) JM0025145 Roll Pin for Outer Tube (Comer PTO)(00243) JM0025146 Bushing with grease nipple (Comer PTO)(18210) JM0025147... -
Page 22: Driveline Assembly
Driveline Assembly Description Part. No. Drive Shaft Guard (59”) JM0000233 M10-1.5 x 25 Gr 8.8 YZ SF Hex Bolt JM0002093 Rear PTO Shield (60-1/2” x 19”) JM0022190 U-Joint, 44R (252288) JM0017957 1-3/4” Output Shaft Gearbox Spline Washer (3” OD) JM0000083 3/8”... -
Page 23: Main Frame & Under-Carriage Axle Assembly
Main Frame & Under-Carriage Axle Assembly Description Part. No. M16-2 x 45 Gr8.8 YZ Hex Bolt JM0002116 M16 Flat Washer JM0002909 M16-2 Gr8.8 YZ Nylon Locking Hex Nut JM0002164 M30-3.5 x 120 Gr8.8 YZ Hex Bolt JM0002119 M30-3.5 Gr8.8 YZ Nylon Locking Hex Nut JM0002166 Turnbuckle Leg JM0000370 Main Frame Weldment (24t) -
Page 24: Hitch Assembly
Hitch Assembly Description Part. No. 1-1/2” Pin adapter for GC Spade Hitch (1 Adapter) JM0014203 1-1/4” Pin adapter for GC Spade Hitch (1 Adapter) JM0019032 Non-Scale Bolt On Spade Hitch with 2-1/4” Hourglass Pin Hole JM0017978 Tang with 4 bolts (2-1/4” Hourglass Pin Hole) JM0017976 1-1/4”... -
Page 25: Mid-Level Tank Panels
Mid-Level Tank Panels BACK # Description Part. No. Mid-Rear Tank Panel, Right (24t) JM0000034 RIGHT Mid-Rear Tank Panel, Left (24t) JM0000035 LEFT Mid-L/R Tank Panel, Rear (24t) JM0000036 Mid-L/R Tank Panel, Middle (24t) JM0000037 Mid-Left Tank Panel, Front (24t) JM0000038 Mid-Front Tank Panel, Left (24t) JM0000039 Mid-Front Tank Panel, Right (24t) JM0000040... - Page 26 Sideboards & Upper Level Tank Panels # Description Part. No. Low Side Endboard Panel 192” x 6” JM0000050 Rear Endboard Panel 141” x 10.4” JM0000051 High Side Endboard Panel 192” x 10-1/2” JM0000052 Front Side Endboard Panel 141” x 10.4” JM0000053 Tank Panel Corner, Low Side 38-1/2”...
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Page 27: Interior Tank Braces
Interior Tank Braces Description Part. No. Front Gusset (24t) JM0000212 Front to Rear Brace (24t) JM0000213 Rear Gusset (24t) JM0000214 Rear Slope Brace (24t) JM0000215 Side Gusset (24t) JM0000216 Cross Brace (24t) JM0000217 Front Auger Side Slope Brace (24t) JM0000218 Front Opposite Auger Side Slope Brace (24t) JM0000219 Rear Side Slope Brace (24t) JM0000220... -
Page 28: Lower Auger & Tube Assembly
Lower Auger & Tube Assembly # Description Part. No. 1” x 3” Cotter Pin JM0003064 1” x 3-2/5” Clevis Pin JM0001816 Inner Gate (24t) JM0000076 2” x 36” Hydraulic Cylinder (JD236) JM0018523 1/2”-13 x 1-1/2” Gr5 Z Hex Bolt JM0002100 1/2”-13 Gr5 Z Hex Nut JM0002124 18”... -
Page 29: Upper Auger Assembly
Upper Auger Assembly Description Part. No. LED Field Light JM0001881 M10 x 20 Hex Head Bolt JM0000100 M10-1.5 Gr8.8 YZ Nylon Locking Hex Nut JM0002162 Loom Clamp (1/4” hole size) (LCMS-1) JM0000102 Mercury Switch (MS-1) JM0017896 Flow Control Spout Housing (18”) (FSH-18NS) JM0018335 Baffle Plate (18”) for Flow Control Spout (rectangu- JM0013373... -
Page 30: Sliding Upper Auger, Tube & Flow Control Spout Assembly
Sliding Upper Auger, Tube & Flow Control Spout Assembly Description Part. No. 18” Upper Auger Housing, Lower JM0000129 Upper Auger Housing, Lower XL Slider JM0031842 Upper Flighting complete, Slider R/H JM0000126 Upper Flighting Complete XL (UF- 18- 126-5/8”- RH) JM0031881 1-1/2”... -
Page 31: Hydraulic Hoses, Cylinders & Fittings For Standard Upper Auger
Hydraulic Hoses, Cylinders & Fittings for Standard Upper Auger 1-3/4”x4” Hydraulic Cylinder “Tip Spout Cylinder” 2”x36” Hydraulic Cylinder “Door Cylinder” 3”x14” Hydraulic Cylinder “Fold Cylinder” “Door Cylinder” “Tip Spout Cylinder” “Fold Cylinder” * Bulk head ttings Location Description Part. No. 1/4”... -
Page 32: Hydraulic Hoses, Cylinders & Fittings For Hydraulic Sliding Upper Auger
Hydraulic Hoses, Cylinders & Fittings for Hydraulic Sliding Upper Auger 2”x36” Hydraulic Cylinder “Door Cylinder” 2”x24” Hydraulic Cylinder “Slider Cylinder” 3”x24” Hydraulic Cylinder “Fold Cylinder” 1-3/4”x4” Hydraulic Cylinder “Tip Spout Cylinder” Door Cylinder Fold Cylinder Tip Spout Cylinder Slider Cylinders *Couplers welded to Shell... - Page 33 Hydraulic Hoses, Cylinders & Fittings for Hydraulic Sliding Upper Auger # Description Part. No. 1/4” x 160” Hydraulic Hose 160inch4M3k-4G-8MP-4G-6MP JM0047092 3/8” Female NPT x 3/8” Compression Bulk Head Fitting JM0018430 1/4” x 43” Hydraulic Hose 43inch4M3k-4G-6MPX-4G-6MP JM0024904 2” x 36” Hydraulic Cylinder (JD236) JM0018523 Seal Kit for 2”...
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Page 34: Auto-Gate Shut-Off Hydraulic Schematic
Auto-Gate Shut-Off Hydraulic Schematic 1-3/4”x4” Hydraulic Cylinder “Tip Spout Cylinder” 2”x36” Hydraulic Cylinder “Door Cylinder” 3”x14” Hydraulic Cylinder “Fold Cylinder” “Door Cylinder” “Tip Spout Cylinder” “Fold Cylinder” * Bulk head ttings Location... - Page 35 Auto-Gate Shut-Off Hydraulic Schematic Description Part. No. 1/4” x 160” Hydraulic Hose 160inch4M3k-4G-8MP-4G-6MP JM0047092 3/8” Female NPT x 3/8” Compression Bulk Head Fitting JM0018430 1/4” x 43” Hydraulic Hose 43inch4M3k-4G-6MPX-4G-6MP JM0024904 2” x 36” Hydraulic Cylinder (JD236) JM0018523 Seal Kit for 2” x 36” Hydraulic Cylinder JM0026544 1/4”...
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Page 36: Auto-Gate Shut-Off Assembly
Auto-Gate Shut-Off Assembly AUTO GATE ACTIVE Description Part. No. 1/4”-20 x 3-1/2” Gr5 Z Hex Bolt JM0046621 1/4”-20 Gr5 Z SF Hex Nut JM0001630 Auto-Gate Hydraulic Valve JM0026247 Elbow ORB-8-M TO 3/8” FPX JM0027285 3/8” NPT-M to JIC-6F JM0046869 Auto Gate Active Decal JM0046612 3.5”... -
Page 37: Auto-Gate Shut-Off Wiring Schematic
Auto-Gate Shut-Off Wiring Schematic Mounted Light +12V LOAD CELLS Relay To Junction Box To Mating Connector from 7 Pin Front Grain Cart Harness (This Supplies + 12v Power Note: Mount the hydraulic valve after all the hoses are attached but not tightend. This will ensure the hoses will reach. -
Page 38: Light Kit Assembly
Light Kit Assembly Description Part. No. Red Light (LED) JM0034389 LED Amber Light (Circular) JM0018819 Extendable Amber Light Assembly (Left Side) JM0018817 Extendable Amber Light Assembly (Right Side) JM0018826 Wiring Harness, Rear Half of Grain Cart JM0020437 Light Enhancer and Adapter Kit (3 wires) JM0010566 Main Harness with 7-prong Connector End for Grain Cart JM0020439 Limit Switch for Field Light (ME-8111) -
Page 39: Point Scale System
5 Point Scale System Description Part. No. Scale Bar Mount Left JM0000354 2-7/8” Digi-Star Weigh Bar, 1” Pin Hole JM0000355 (278WB-T1) Standard Axle Weldment (24t) JM0000011 1”-8 x 5-1/2” Gr5 Z Hex Bolt JM0002110 1”-8 Gr5 Z Hex Nut JM0002127 Scale Bar Mount Right JM0018985 GT 400 Digi-Star Scale Display Monitor JM0019040... -
Page 40: Inspection Windows
Inspection Windows # Description Part. No. 3/8”-16 Gr5 Z Centerlock Hex Nut JM0001512 Inside Window Clip - Deep JM0000253 Outside Window Clip - Shallow JM0000256 3/8”-16 x 3/4” Gr5 Z Hex Bolt JM0001663 Window Seal 3/4 “S” Strip JM0000254 Standard Inspection Window JM0000255 Inspection Window Kit JM0025752... -
Page 41: Door Wheel Assembly
Door Wheel Assembly (2016 & Newer) Lorem Ipsum Description Part. No. 1/4”-20 x 1” Gr5 Z Hex Bolt JM0002095 1/4” ID, 3/4” OD Z Flat Washer JM0003090 .754 ID x .874 OD x .625 LG Bronze Bushing (BB-34) JM0009455 Nylon Guided Rack Housing Weldment JM0030635 3/8”-16 x 1-1/4”... -
Page 42: Roll Tarp Assembly
Roll Tarp Assembly Rear Endcap Front Endcap Crank Handle Holder Tarp Stand-Off Crank Handle U-Joint Adjustable Bow Supports Tarp Assembly... - Page 43 1/4” x 2” x 29” Adj. Bar for Crank Handle Holder JM0000164 3/16” Cable x 198” Long JM0022194 1-1/8” x 198” Square Roll Tube Weldment JM0022191 15’8” x 13’6’” Tarp w/ 10 Rivets (875, GC24t-1) JM0018184 1” x 192” Square Tie-Down Tube for Roll Tarp JM0000188 Tightening Lip x 192”...
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Page 44: Spring Return Assembly
Spring Return Assembly Description Part. No. 1/4”-20 x 1.0” Gr5 Z Hex Bolt JM0002095 1-1/4” Idler Pulley (1/4” ID) JM0002439 Spring Return Housing for Grain Cart Roll Tarp JM0012974 1/4”-20 Gr5 Z Centerlock Hex Nut JM0001505 3/8”-16 Gr5 Z Centerlock Hex Nut JM0001512 3/4”... - Page 45 Service Log DATE SERVICE DESCRIPTION NOTES...