Summary of Contents for BACKSAFE STURGO STD-181
- Page 1 Operating Instructions & Parts Manual STURGO Hand Stacker Model 16810020 Hand Lift （Manual Material Lift）...
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Page 2: Table Of Contents
Operating Instructions & Parts Manual Ver. 2011-12-1 Content 1. Description 2. Specification 3. General Safety Information 4. Safety Principles 5. Pre-operation Inspection 6. Assembly Instructions 7. Function Tests 8. Workplace Inspection 9. Operating Instructions 10. Load Capacity Charts 11. Exploded View and Part List Page 2 / 27... -
Page 3: Description
Operating Instructions & Parts Manual Ver. 2011-12-1 Description Hand Lift is used to lift material to and from shelves, move office equipment and install ceiling and wall appliances on level surfaces, including workshops, warehouses, stockrooms, receiving departments. Perfect when aisles and congested areas prevent the use of larger equipment. -
Page 4: Specification
Operating Instructions & Parts Manual Ver. 2011-12-1 Specification Load Cap. Lifting Height Overall Dim. Load Center Model Forks Up Forks Down STD=WFH STD-181 87.6 34-1/2 25.4 STD-227 87.6 34-1/2 25.4 BR-159 73.6 202.4 79-3/4 25.4 BR=SW BR-181 73.6 25.4 BR-227 73.6 25.4 BC-159... -
Page 5: Safety Principles
Operating Instructions & Parts Manual Ver. 2011-12-1 Safety Principles Fall Hazards Do not use as a personnel lifting platform or step. Do not stand or sit on the forks, load platform or boom. Do not climb on the machine Tip-over Hazards Do not exceed the rated load capacity. - Page 6 Operating Instructions & Parts Manual Ver. 2011-12-1 Electrocution Hazards This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current. Maintain safe distances away from electrical power lines and apparatus in accordance with applicable governmental regulations and the following chart.
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Page 7: Pre-Operation Inspection
Operating Instructions & Parts Manual Ver. 2011-12-1 Lifting Hazard Use proper lifting techniques to load or tip the machine, or move the machine on stairs. Do not move the machine on stairs when the machine is equipped with the 4 point caster option. Pre-operation Inspection Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator’s manual. - Page 8 Operating Instructions & Parts Manual Ver. 2011-12-1 Load platform (if equipped) Nuts, bolts and other fasteners Cable (kinks, frays, abrasions) Brake system (if equipped) Check the entire machine for: Dents or damage Corrosion or oxidation ...
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Page 9: Assembly Instructions
Operating Instructions & Parts Manual Ver. 2011-12-1 Assembly Instructions STD=WFH BR=SW For STD-181, STD-227, BR-159, BR-181, BR-227 Step 1: Connect the support legs to the main assembly by following below instructions (1) Insert a support leg into each of the openings in the main assembly. (2) One at a time, pull the retaining pegs to allow the legs to slide further into the openings. - Page 10 Operating Instructions & Parts Manual Ver. 2011-12-1 Step 2: Lift the assembly to the upright position (photo A), lock the brakes (photo B) and fasten the winch handle to the winch body. Page 10 / 27...
- Page 11 Operating Instructions & Parts Manual Ver. 2011-12-1 Step 3: Attach the forks to the carriage Step 4: Turn the winch handle counterclockwise to lower the forks. Lower the forks until they are a few inches above the support legs, and then push the lifter to the desired location. Page 11 / 27...
- Page 12 Operating Instructions & Parts Manual Ver. 2011-12-1 For BC-159, BC-181, BC-227 Step 1: Attach the 5 inch swivel castors to the counterweight support weldment Step 2: Attach the weldment to the main assembly Page 12 / 27...
- Page 13 Operating Instructions & Parts Manual Ver. 2011-12-1 Step 3: Fasten the winch handle to the winch body by following STD-181 model (step 2). Install and position the forks by following STD-181 model forks installation steps 3 & 4 Using the attachable Deck (For all models): Page 13 / 27...
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Page 14: Function Tests
Operating Instructions & Parts Manual Ver. 2011-12-1 Function Tests Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator’s manual. 1. Avoid hazardous situations. 2. Always perform a per-operation inspection. 3. Always perform function test prior to use. Know and understand the function tests before going on to the next section. -
Page 15: Workplace Inspection
Operating Instructions & Parts Manual Ver. 2011-12-1 3. Pull up on the foot pedal to release the brake. 4. Push the machine. Result: The machine should move Test the Winch Operation Note: The model STD-227, BR-227 and BC-227 does not have an inner frame. 1. -
Page 16: Operating Instructions
Operating Instructions & Parts Manual Ver. 2011-12-1 Operating Instructions Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator’s manual. 1. Avoid hazardous situations. 2. Always perform a pre-operation inspection. 3. Always perform function tests prior to use. 4. - Page 17 Operating Instructions & Parts Manual Ver. 2011-12-1 understand and obey the following safety rules: · Do not mover the machine on stairs when the machine is equipped with the 4 point caster option. ·Fully lower the load. ·Ease the machine over each stair. Maintain a firm grasp on the handle. ·Do not allow the machine to become unbalanced .
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Page 18: Load Capacity Charts
Operating Instructions & Parts Manual Ver. 2011-12-1 Load Capacity Charts Observe and Obey: 1. Failure to properly position the load may result in death or serious injury. 2. Verify that the load you wish to raise does not exceed the maximum load for your load center. See the load capacity charts on the next page. -
Page 19: Exploded View And Part List
Operating Instructions & Parts Manual Ver. 2011-12-1 Exploded View and Part List STD=WFH STD-181, STD-227 Page 19 / 27... - Page 20 Operating Instructions & Parts Manual Ver. 2011-12-1 STD-181, STD-227 PART LIST STD=WFH Ref. No. Description Qty. Left Mast Frame Gasket Right Mast Frame Inner Frame Up Support Frame Assembly Operator Handle Decal Plate Manual Winch Winch Mounting Support Bracket Limit Position Assembly Carriage Brake block Base Assembly...
- Page 21 Operating Instructions & Parts Manual Ver. 2011-12-1 Fastness Plate(long) Elongated Fastness Plate Cable Ring Loading Wheels 4” Roll Wheel Central Spindle Spring Pin Pneumatic Wheel 8” Caster ddd2” Holding Screw M8x12 Hexagon Nut M10 Flat Head Screw M6x20 Square Nut M6 Hexagon Headed Bolt M6x35 Page 21 / 27...
- Page 22 Operating Instructions & Parts Manual Ver. 2011-12-1 BR-159, BR-181, BR-227 BR=SW Page 22 / 27...
- Page 23 Operating Instructions & Parts Manual Ver. 2011-12-1 BR=SW BR-159, BR-181, BR-227 PART LIST Ref. No. Description Qty. Left Mast Frame Gasket Right Mast Frame Inner Frame Up Support Frame Assembly Operator Handle Decal Plate Manual Winch Winch Mounting Support Bracket Limit Position Assembly Carriage Brake block...
- Page 24 Operating Instructions & Parts Manual Ver. 2011-12-1 Fastness Plate(long) Elongated Fastness Plate Cable Ring Loading Wheels 4” Roll Wheel Central Spindle Spring Pin Pneumatic Wheel 8” Caster ddd2” Holding Screw M8x12 Hexagon Nut M10 Flat Head Screw M6x20 Square Nut M6 Hexagon Headed Bolt M6x35 Page 24 / 27...
- Page 25 Operating Instructions & Parts Manual Ver. 2011-12-1 BC-159, BC-181, BC-227 Page 25 / 27...
- Page 26 Operating Instructions & Parts Manual Ver. 2011-12-1 BC-159, BC-181, BC-227 PART LIST Ref. No. Description Qty. Left Mast Frame Gasket Right Mast Frame Inner Frame Up Support Frame Assembly Operator Handle Decal Plate Manual Winch Winch Mounting Support Bracket Limit Position Assembly Carriage Counterweight Base Counterweight Support Weldment...
- Page 27 Operating Instructions & Parts Manual Ver. 2011-12-1 Fastness Plate(long) Elongated Fastness Plate Cable Ring Loading Wheels 4” Roll Wheel Central Spindle Backsafe Australia Phone: 1300 305 314 Email: sales@backsafeaustralia.com.au Website: www.backsafeaustralia.com.au Page 27 / 27...