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Shur-Co 4500 HD Series Owner's Manual

Aluminum system for grain trailers
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P/N 1122107 Rev. P
Aluminum System for Grain Trailers
reverse roll

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Summary of Contents for Shur-Co 4500 HD Series

  • Page 1 P/N 1122107 Rev. P Aluminum System for Grain Trailers reverse roll...
  • Page 2 Shur-Co , LLC products will void this product warranty. ® at 866-748-7435, and sent, with freight paid by us, to Shur-Co , LLC, 2309 ® *Certain products have specifi c warranties that differ from this warranty, for example motors and elec- Shur-Lok St., PO Box 713, Yankton, SD 57078.

  • Page 3: Table Of Contents

    P/N 1122107 Rev. P MESSAGE TO OWNERS TABLE OF CONTENTS Hardware Identification ...............1 Thank you for buying this tarping system from Shur-Co . We appreci- ® Pivot Bracket Installation Front & Rear ..........2-5 ate your confidence in our products. Please read and thoroughly un- Pivot Bracket Installation ..............6...

  • Page 4: Hardware Identification

    Hardware Identification P/N 1122107 Rev. P 1704367 Cap Screw - #10 x 3/4" 1700436 Lock Washer - 1/4" 1704237 Carriage Bolt - 3/8" x 2" 1704905 Flanged Cap Screw - #10 x 1" 1704943 Shoulder Bolt - 3/8" x 2 1700427 Flat Washer - 1/4"...

  • Page 5: Pivot Bracket Installation Front & Rear

    Pivot Bracket Installation - Vertical Trailer - Reverse Roll P/N 1122107 Rev. P NOTE: Read pages 2 and 3 entirely before drilling holes. REAR OF TRAILER Determine if rivets are centered or off center on front and STEP 2: Locate rear pivot mount bracket so center of pivot lies rear of trailer.
  • Page 6 Pivot Bracket Installation - Vertical Trailer - Reverse Roll - cont’d P/N 1122107 Rev. P STEP 3: Place pivot mount brackets on trailer as shown below. REAR OF TRAILER Using brackets as guide, mark mounting hole loca- tions. RIVETS/CORRUGATION ON CENTER FRONT OF TRAILER RIVETS/CORRUGATION ON CENTER center of...
  • Page 7 Front Bracket Installation - Sloped Trailer - Reverse Roll P/N 1122107 Rev. P NOTE: Read entire page before drilling holes. Determine if STEP 3: Place pivot mount brackets on trailer as shown below. rivets are centered or off center on front and rear of trailer. Using brackets as guide, mark mounting hole locations.
  • Page 8 Pivot Bracket Installation - Sloped Trailer - Reverse Roll P/N 1122107 Rev. P STEP 5: Place pivot brackets on pivot mount brackets ias REAR OF TRAILER shown below. Fasten pivot brackets to pivot mount brackets with screws , flat washers , lock wash- RIVETS/CORRUGATION ON CENTER and nuts...

  • Page 9: Pivot Bracket Installation

    Pivot Bracket Installation - Reverse Roll P/N 1122107 Rev. P Item Part # Description 1. 1116920 Pivot Pin - 4 Spring 2. 1120361 Pivot Backer Plate - 5" x 16" 1120418 Pivot Backer Plate - 5" x 20" 3. 1121993 Sloped Pivot Mt. Bracket - 6"...

  • Page 10: Front Flex Arm & Electric Motor Installation

    Front Flex Arm & Electric Motor Installation - Reverse Roll P/N 1122107 Rev. P Item Part # Description 1. 1111027 Spiral Torsion Spring 2. 1702888 External Retaining Ring - 1-1/4" NOTE: Do not remove cable tie 3. 1704987 SMARTwire™ - 6 Ga. Plug x from front flex arm and motor 1/4"...
  • Page 11 Front Flex Arm & Motor Installation - Reverse Roll - cont’d P/N 1122107 Rev. P STEP 3: Assemble spiral torsion springs and lower flex arm NOTE: Wire lengths are predetermined. Before installing onto pivot pin. Hook springs over spacer tube. SMARTwire™...

  • Page 12: Rear Flex Arm Installation - 2" Roll Tube

    Rear Flex Arm Installation - 2" Roll Tube - Reverse Roll P/N 1122107 Rev. P Item Part # Description Item Part # Description 13. 1111027 Spiral Torsion Spring 1704942 Rear Arm Bearing Ring 14. 1706103 Blind Rivet - 3/16" 1121430 Bearing Mount Box 1701455 Carriage Bolt - 5/16"...
  • Page 13 Rear Flex Arm Installation - 2" Roll Tube - Reverse Roll - cont’d P/N 1122107 Rev. P STEP 4: Insert flex arm joint into upper flex arm and slide STEP 7: Assemble spiral torsion springs and lower flex arm onto bellow over flex arm joint.

  • Page 14: Rear Flex Arm Installation - 3" Roll Tube

    Rear Flex Arm Installation - 3" Roll Tube - Standard Roll P/N 1122107 Rev. P Item Part # Description Item Part # Description 1705160 Rear Arm Bearing Ring - 3" 12. 1117033 Spacer Tube - .35" x 2-5/8" 1123248 Bearing Mount Box - 3" 13.
  • Page 15 Rear Flex Arm Installation - 3" Roll Tube - Standard Roll - cont'd P/N 1122107 Rev. P STEP 4: Insert flex arm joint into upper flex arm and slide STEP 7: Assemble spiral torsion springs and lower flex arm bellow over flex arm joint. Align holes in upper flex onto pivot pin.
  • Page 16 2" Roll Tube Extension Installation - Reverse Roll P/N 1122107 Rev. P Item Part # Description Flex Arm Assembly w/Motor - Std. - RR Flex Arm Assembly w/Motor - 7-1/4" - RR 2. 1120680 Motor Mount Bearing Spacer 3. 1704736 Radial Ball Bearing - 1/4" x 3/4" 4.

  • Page 17: 2" Roll Tube Extension Installation

    2" Roll Tube Extension Installation- Reverse Roll - cont’d P/N 1122107 Rev. P VERTICAL TRAILER Fasten roll tube extension to motor mount bracket: STEP 3A: Slide motor spacer over motor shaft. face panel cut here roll tube motor spacer roll tube extension 90°...
  • Page 18 2" Roll Tube Extension Installation - Reverse Roll - cont’d P/N 1122107 Rev. P STEP 9: Fasten motor cover onto motor with screws NOTE: To prevent rust, paint all exposed metal, such as weld seams and/or metal exposed by grinding or cutting, with corrosion-resistant paint.
  • Page 19 3" Front Roll Tube Extension Installation - Reverse Roll P/N 1122107 Rev. P motor mount assembly Item Part # Description 1. 1122264 Drive Shaft 2. 1118194 Cartridge Clamp 3. 1128243 Motor Mount Bearing Retainer 4. 1704736 Radial Ball Bearing - 1/4" x 3/4" 5.
  • Page 20 3" Front Roll Tube Extension Installation - Reverse Roll - cont'd P/N 1122107 Rev. P STEP 4: Fasten drive shaft to electric motor shaft with screw STEP 6: Align flex arm vertically with front of trailer and at 90° and nut .
  • Page 21 3" Rear Roll Tube Extension Installation - Reverse Roll - cont'd P/N 1122107 Rev. P 3" roll tube Item Part # Description 1121040 Roll Tube Cap - 3" Spline 1121111 Manual Crank Spline - 3" Tube 1121039 Cartridge - 3" Spline End 1118194 Cartridge Clamp H.

  • Page 22: Electric Mounting & Wiring

    Rocker Switch - Cab Wiring P/N 1122107 Rev. P Item Part # Description 1703661 Rocker Switch Mounting Bracket 1116020 Rocker Switch 1703845 Motor-Reversing Solenoid 1704751 Harness Lock Pin - 1/4" x 7/8" 1115385 Heavy-Duty Dual-Conductor Plug 1120670 SMARTwire™ Dual-Conductor Socket 1704354 40-Amp Modified-Reset Circuit Breaker 1705624 50-Amp SMART Circuit Breaker 1703896 Solenoid Cover...
  • Page 23 Rocker Switch - Cab Wiring - continued P/N 1122107 Rev. P STEP 5: Connect SMART™ breaker to battery. Make jumper STEP 7: Mount rocker switch in cab in convenient location on out of black 6-ga. wire (no stripe). Connect one end dash panel or door jamb.
  • Page 24 Rocker Switch - Trailer Mounting & Wiring - Reverse Roll P/N 1122107 Rev. P CAUTION front of trailer Do not cut SMARTwire™. Bind excess wire with cable ties. WIRING SCHEMATIC STEP 1: Connect SMARTwire™ from electric motor to SMART- wire™ from dual-conductor socket and secure connec- tion with lock pin.
  • Page 25 NOTICE Do not power any Shur-Co wireless system ® with battery charger alone, as this will likely cause system abnormalities and/or system mount circuit breaker malfunction. Instead, use a 12-volt truck/auto-...
  • Page 26 Wireless Receiver - Trailer Mounting & Wiring - Reverse Roll P/N 1122107 Rev. P front of trailer electric motor decal p 1705546 NOTE: Standard roll system shown - for reference only. encoder wire NOTE: Wire lengths are predetermined. Before installing SMARTwire™ components, review and confirm wire routing so wires reach components with ample room for connection.
  • Page 27 Wireless Receiver - Trailer Mounting & Wiring - Reverse Roll P/N 1122107 Rev. P SHUR-CO WIRELESS RECEIVER WIRING SCHEMATIC ® STEP 1: In order to clear travel area of front arm, locate Shur- STEP 1: Connect SMARTwire™ from wireless receiver to wireless receiver as low as possible on front of SMARTwire™...

  • Page 28: Operation

    Operation P/N 1122107 Rev. P press press close tarp open tarp NOTE: 4500 Series HD trailer-mounted control boxes now operate in EXPRESS MODE. Pressing O or C button on control box initiates express open or close operation. After that, pressing either button will stop tarp operation. If neither button is pressed, operation will automatically stop at end of travel.

  • Page 29: Conversion To Manual Power

    Conversion to Manual Power - Reverse Roll P/N 1122107 Rev. P STEP 3: Remove protective cap and install crank arm assembly Perform following steps to change 4500 HD Series Electric as shown in Shur-Lok owner’s manual. View owner’s ® system to manual crank operation: manual at http:/www.shurco.com.

  • Page 30: Electric Motor Replacement

    Electric Motor Replacement - Reverse Roll P/N 1122107 Rev. P REMOVE EXISTING MOTOR INSTALL NEW MOTOR STEP 1: Install new motor. Fasten STEP 1: Close tarp, letting roll tube hang loose under latchplate. motor to motor bracket with STEP 2: Disconnect electric power to trailer. Unfasten and 5/16"...

  • Page 31: Replacement Parts

    NOTE: Replace system parts only with Genuine Shur-Co parts to ensure proper .® system function. If Genuine Shur-Co ® parts are not used, warranty could be void. NOTE: 2" roll tube components are shown on this page. 3" roll tube components are shown on page 31.
  • Page 32 Replacement Parts - 4500 Series HD Electric - Reverse Roll P/N 1122107 Rev. P NOTE: Replace system parts only with Genuine Shur-Co ® parts to ensure proper system function. If Genuine Shur-Co ® parts are not used, warranty could be void. REAR ASSEMBLIES 2"...
  • Page 33 Replacement Parts - 4500 Series HD Electric - Reverse Roll P/N 1122107 Rev. P NOTE: Replace system parts only with Genuine Shur-Co ® parts to ensure proper system function. If Genuine Shur-Co ® parts are not used, warranty could be void. REAR ASSEMBLIES - 3"...
  • Page 34 Call Shur-Co's 26. 1700419 Lock Nut - 5/16" Help Line, if 27. 1700427 Flat Washer - 1/4" needed. 28. 1202938 Rubber Grommet - 1-1/2" Insert 29. 1126860 Shur-Co Wireless Receiver - ® SMART3 w/SMARTwire™ used w 1125008 Shur-Co Wireless Receiver - Version 11 - ®...
  • Page 35 Replacement Parts - 4500 Series HD Electric - Reverse Roll P/N 1122107 Rev. P REAR ROLL TUBE EXTENSION - 3" ROLL TUBE Item Part# Description 1. 1704568 Roll Tube - 3" 2. 1118194 Cartridge Clamp 3. 1704237 Carriage Bolt - 5/16" x 1" 4.

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