Shur-Co HD 4500 Series Owner's Manual
Electric system, articulating rear arm, 0" to 12" hinge depth, live-bottom trailers
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Also See for HD 4500 Series:
- Owner's manual (37 pages) ,
- Owner's manual (28 pages) ,
- Owner's manual (34 pages)
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READ BEFORE INSTALLING
SHUR-CO
4500 Series HD Electric System,
0" to 12" Hinge Depth, Live-Bottom Trailers
OWNER'S MANUAL
PHONE: 1.800.474.8756 | FAX: 1.605.665.0501
2309 SHURLOCK STREET | YANKTON, SD 57078-0713
SHOP ONLINE: www.SHOPSHURCO.COM
Articulating Rear Arm,
Standard Roll
Download the ShurLink™ App
Shurlink
Shur-Co, LLC
5.0
Free
®
iOS
Android
P/N 1124662 REV H
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Table of Contents
Related Manuals for Shur-Co HD 4500 Series
Summary of Contents for Shur-Co HD 4500 Series
- Page 1 4500 Series HD Electric System, Articulating Rear Arm, 0" to 12" Hinge Depth, Live-Bottom Trailers OWNER’S MANUAL Standard Roll Download the ShurLink™ App Shurlink Shur-Co, LLC Free Android PHONE: 1.800.474.8756 | FAX: 1.605.665.0501 2309 SHURLOCK STREET | YANKTON, SD 57078-0713 SHOP ONLINE: www.SHOPSHURCO.COM...
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Page 2: Safety, Legal, And Support Information
P/N 1124662 Rev. G SAFETY INSTRUCTIONS At Shur-Co , your safety is our top priority. Please read and thoroughly understand all instructions before operating all equipment. Failure ® to READ AND FOLLOW INSTRUCTIONS may result in system failure, property damage, or personal injury. Pay close attention to warnings, cautions, and operating instructions. -
Page 3: Product Guide: Tool Requirements, Maintenance, Vehicle Orientation
Product Guide P/N 1124662 Rev. H REQUIRED TOOLS MESSAGE TO OWNERS Welder Thank you for choosing Shur-Co for your tarping ® Hammer system needs. We appreciate your confidence in our Center Punch or Transfer Punch products. Please note that while this manual provides... -
Page 4: Table Of Contents
• Rocker Switch - Trailer Mounting & Wiring ................19 • Wireless Receiver - Cab Wiring ..................20 • Wireless Receiver - Trailer Mounting & Wiring ..............21 Operation ............................23 Electric to Manual Power Conversion ..................24 Electric Motor Replacement ......................25 Replacement Parts ..........................26 SHUR-CO HELP LINE: 1.800.474.8756 ®... -
Page 5: Hardware Identification
1700407 Hex Nut - 3/8" 1120291 Pivot Bracket Washer 1701061 Cap Screw - 3/8" x 1" Inspect all parts in 4500 Series HD 1701062 Hex Jam Nut - 3/8" 1706103 Rivet - 3/16” electric kit upon arrival. SHUR-CO HELP LINE: 1.800.474.8756 ®... -
Page 6: Front Pivot Bracket Installation
NN. 1700434 Lock Washer - 3/8" RIVETS/CORRUGATION OFF CENTER PP. 1700429 Flat Washer - 3/8" STEP 1: Fasten pivot pin to pivot bracket with keyway facing downward as shown. pivot pin pivot bracket keyway in pivot pin must face downward SHUR-CO HELP LINE: 1.800.474.8756 ®... -
Page 7: Front Flex Arm & Electric Motor Installation
Fasten with carriage bolts (L) and lock nuts (AA). bellow plate round holes flex arm assembly pivot pin motor lower flex arm bellow plate flex arm joint square holes NOTE: Motor assembly on upper flex arm must face toward trailer as shown. SHUR-CO HELP LINE: 1.800.474.8756 ®... - Page 8 STEP 4: Secure with washer (LL) and retaining ring. STEP 6: Remove cable tie from front arm/motor assem- bly before operating system. retaining ring SHUR-CO HELP LINE: 1.800.474.8756 ®...
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Page 9: Rear Mounting Beam & Spring Pivot Installation
NOTE: If fastening through tubing, alternate fasteners may be needed. Add bracing/reinforcement if door skin is too weak to support beam and spring pressure. spring pivot assembly SHUR-CO HELP LINE: 1.800.474.8756 ®... -
Page 10: Rear Hi-Lift Flex Arm Installation
2" ROLL TUBE 3" ROLL TUBE on rear flex SHUR-CO HELP LINE: 1.800.474.8756 ®... -
Page 11: Front Drive Shaft - 3" Roll Tube Option
Drill 5/16 inch hole between flats and collar, then fasten screw (P) through roll tube and collar. 1/2" align all screws 1/2" from edge of roll tube drill 5/16" hole SHUR-CO HELP LINE: 1.800.474.8756 ®... - Page 12 90° radial ball bearing align flex arm w drive shaft vertical plane parallel to face panel NOTE: Make sure all fasteners holding motor to upper flex arm bracket are tightened securely. SHUR-CO HELP LINE: 1.800.474.8756 ®...
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Page 13: Manual Crank Adapter Installation
STEP 3: Insert cap into roll tube/cartridge assembly. Fasten three screws (G) through roll tube and flats on sides of cap. roll tube roll tube screws must go cartridge through flats assembly on cap SHUR-CO HELP LINE: 1.800.474.8756 ®... -
Page 14: Roll Tube Extension Installation - 2" Roll Tube Option
Mark roll tube where roll tube extension ends. face panel tarp roll tube roll tube align flex arm with vertical plane par flex allel to face panel 90° SHUR-CO HELP LINE: 1.800.474.8756 ®... - Page 15 In some instances, a ‘deflector’ might have to be installed to pre- vent roll tube from causing damage to lights. SHUR-CO HELP LINE: 1.800.474.8756 ®...
- Page 16 Tighten front and rear flex arm connections. NOTE: Verify again that flex arm is on vertical plane parallel to face panel before proceeding. Make sure all fasteners holding motor to upper flex arm bracket are tightened securely. SHUR-CO HELP LINE: 1.800.474.8756 ®...
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Page 17: Rocker Switch - Cab Wiring
STEP 4: Connect SMART™ circuit breaker to solenoid. brass contact to conductor plug positive wire colored stripe on top striped black wire to negative wire conductor plug solenoid post insert set screw negative ground wire wire red wire to positive solenoid post SHUR-CO HELP LINE: 1.800.474.8756 ®... -
Page 18: Operation
NOTE: Release switch at end of cycle or SMART™ circuit breaker will trip. SMART™ breaker will reset after rocker switch is released. SMART™ breaker should always trip before shortstop breaker. SHUR-CO HELP LINE: 1.800.474.8756 ®... -
Page 19: Rocker Switch - Trailer Mounting & Wiring
NOTE: Release switch at end of cycle or shortstop circuit breaker will trip. After breaker resets, switch will activate motor again. To reduce unnecessary strain on tarp components, release switch at end of each cycle. SHUR-CO HELP LINE: 1.800.474.8756 ®... -
Page 20: Wireless Receiver - Cab Wiring
CC. 1700419 Lock Nut - 5/16" KK. 1700427 Flat Washer - 1/4" electric motor MM. 1700428 Flat Washer - 5/16" NOTICE Do not power any Shur-Co wireless ® system with battery charger alone, as this will likely cause system abnor- malities and/or system malfunction. -
Page 21: Wireless Receiver - Trailer Mounting & Wiring
Wireless Receiver - Trailer Mounting & Wiring P/N 1124662 Rev. H WIRING SCHEMATIC SHUR-CO WIRELESS RECEIVER ® STEP 1: In order to clear travel area of front arm, locate NOTE: Coat each connection with dielectric grease Shur-Co wireless receiver as low as possible on front ®... - Page 22 CAUTION Do not fasten SMARTwire™ components to STEP 2: Align socket over 2 inch hole. Using holes in flang- trailer through hopper walls. es on socket as guide, mark and drill two 5/16 inch holes. SHUR-CO HELP LINE: 1.800.474.8756 ®...
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Page 23: Operation
Closing remote lid or pressing select button will not stop system in this case. Pressing OPEN or CLOSE button on remote (if on system channel) will stop system if in range. SHUR-CO HELP LINE: 1.800.474.8756 ®... -
Page 24: Electric To Manual Power Conversion
(FF) from motor shaft and roll tube extension connection. crank arm assembly roll tube extension CAUTION Do not open or close tarp without U-joint securely fastened to splined shaft with wire lock pin. Failure to do so could result in injury. SHUR-CO HELP LINE: 1.800.474.8756 ®... -
Page 25: Electric Motor Replacement
5/16" lock washer existing motor CAUTION Check all hardware for complete assembly before operating. Inspect system at this time 5/16" hex nut and adjust as required. SHUR-CO HELP LINE: 1.800.474.8756 ®... -
Page 26: Replacement Parts
Replacement Parts P/N 1124662 Rev. H NOTE: Replace system parts only with Genuine Shur-Co parts to ensure proper .® system function. If Genuine Shur-Co ® parts are not used, warranty could be void. FRONT ASSEMBLIES Item Part # Description 1. 1120697 Roll Tube Extension w/Drive Shaft - 34.43"... - Page 27 40. ___*___ Lower Flex Arm 41. 1701061 Cap Screw - 3/8" x 1" 42. 1701062 Hex Nut - 3/8" 43. 1704471 Spring Pivot Connector Hex Shaft 44. 1706103 Rivet - 3/16" *Call Shur-Co’s Help Line 1-866-748-7435 SHUR-CO HELP LINE: 1.800.474.8756 ®...
- Page 28 42. 1706836 USB Charging Cable Type A to C 43. 1704998 SMARTwire™ - 6 Ga. x 65' - Socket 44. 1704989 SMARTwire™ - 4 Ga. x 90' - Socket 45. 1705624 SMART™ Circuit Breaker - 50 AMP SHUR-CO HELP LINE: 1.800.474.8756 ®...
- Page 29 2309 SHURLOCK STREET | YANKTON, SD 57078-0713 PHONE: 1-800.474.8756 | FAX: 1.605.665.0501 www.SHURCO.com...
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