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Shur-Co HD 4500 Series Owner's Manual

Electric system for end dumps
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READ BEFORE INSTALLING
SHUR-CO
OWNER'S MANUAL
Download the ShurLink™ App
Shurlink
Shur-Co, LLC
Free
PHONE: 1.800.474.8756 | FAX: 1.605.665.0501
2309 SHURLOCK STREET
YANKTON, SD 57078-0713
SHOP ONLINE: www.SHOPSHURCO.COM
4500 Series HD
Electric System for End Dumps
5.0
iOS
®
Android
P/N 1121683 REV L

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Summary of Contents for Shur-Co HD 4500 Series

  • Page 1 READ BEFORE INSTALLING P/N 1121683 REV L SHUR-CO ® 4500 Series HD Electric System for End Dumps OWNER’S MANUAL Download the ShurLink™ App Shurlink Shur-Co, LLC Free Android PHONE: 1.800.474.8756 | FAX: 1.605.665.0501 2309 SHURLOCK STREET YANKTON, SD 57078-0713 SHOP ONLINE: www.SHOPSHURCO.COM...

  • Page 2: Safety, Legal, And Support Information

    P/N 1121683 Rev. L SAFETY INSTRUCTIONS At Shur-Co , your safety is our top priority. Please read and thoroughly understand all instructions before operating all equipment. Failure ® to READ AND FOLLOW INSTRUCTIONS may result in system failure, property damage, or personal injury. Pay close attention to warnings, cautions, and operating instructions.

  • Page 3: Product Guide: Tool Requirements, Maintenance, Vehicle Orientation

    Product Guide P/N 1121683 Rev. L REQUIRED TOOLS MESSAGE TO OWNERS Welder Thank you for choosing Shur-Co for your tarping ® Hammer system needs. We appreciate your confidence in our Center Punch or Transfer Punch products. Please note that while this manual provides...

  • Page 4: Table Of Contents

    • Rocker Switch - Trailer Mounting & Wiring ................20 • Wireless Receiver - Cab Wiring ..................22 • Wireless Receiver - Trailer Mounting & Wiring ................23 Operation ..........................24 Electric to Manual Power Conversion ...................25 Electric Motor Replacement .....................26 Replacement Parts ........................27 SHUR-CO HELP LINE: 1.800.474.8756 ®...

  • Page 5: Hardware Identification

    5/16 inch holes if lock washers and nuts are not used. 1701580 Nylon Lock Nut - 3/8" 1702891 Cap Screw - 3/8" x 1-1/4" Inspect 4500 Series HD kit upon arrival. SHUR-CO HELP LINE: 1.800.474.8756 ®...

  • Page 6: Vertical Front Pivot Bracket

    Reinforce mounting area for adequate support if bracket cannot be mounted into support braces. NOTE: Before drilling any holes, make sure flex arm has a clear pathway to operate. Slot in pivot pin must face downward. SHUR-CO HELP LINE: 1.800.474.8756 ®...

  • Page 7: Sloped Front Mounting Bracket

    STEP 6: Drill 5/16 inch holes into cylinder box at remain- ing slots in extension brackets. Fasten with self-tapping screws (P) and flat washers (KK). Square up brackets extension with front of trailer. Tighten all bolts. bracket SHUR-CO HELP LINE: 1.800.474.8756 ®...

  • Page 8: Sloped Front Pivot Bracket

    STEP 2: Hold pivot mount brackets in place. Using brack- ets as guide, mark hole locations. NOTE: Before drilling any holes, make sure flex arm has Slot in pivot pin must face downward. clear pathway to operate. SHUR-CO HELP LINE: 1.800.474.8756 ®...

  • Page 9: Rear Pivot Bracket Installation

    NOTE: If pivot pin cannot be located in recommended area because of grain doors, pivot arm may be located 30 to 45 inches below top of cap. Slot in pivot pin must face downward. SHUR-CO HELP LINE: 1.800.474.8756 ®...

  • Page 10: Front Flex Arm & Electric Motor

    (M) and lock nuts (AA). bellow plate round holes pivot pin flex arm assembly motor lower flex arm bellow plate flex arm joint square holes NOTE: Motor assembly on upper flex arm must face toward trailer as shown. SHUR-CO HELP LINE: 1.800.474.8756 ®...
  • Page 11 NOTE: Fasten wire clip to pilot hole on opposite side of pivot bracket from flex arm to prevent wire from being pinched during operation. STEP 6: Remove cable tie from front arm/motor assembly before operating system. retaining ring SHUR-CO HELP LINE: 1.800.474.8756 ®...

  • Page 12: Rear Flex Arm

    NOTE: Insert cap screw through flex arm so head of screw is on inside of assembly (toward trailer). Warning label must be in plain view on outside of assembly. SHUR-CO HELP LINE: 1.800.474.8756 ®...
  • Page 13 Flex arms are under tension while torsion will be made later. See springs are engaged. Use caution while as- “Roll Tube Extension” sembling and disassembling arms. Failure to read and follow instructions could result in serious injury or death. SHUR-CO HELP LINE: 1.800.474.8756 ®...

  • Page 14: Roll Tube Extension

    (Z). 1" bearing shaft on ™ gate flex 5/16" drill hole flange bearing NOTE: Do not leave unattended until flex arm is securely fastened to roll tube extension as shown. SHUR-CO HELP LINE: 1.800.474.8756 ®...
  • Page 15 STEP 2B: Slide roll tube extension over motor shaft. Fasten with cap screws (R) and lock nuts (DD). Finger mark location roll tube tighten only. to be cut motor shaft 90° roll tube extension roll tube flex arm extension SHUR-CO HELP LINE: 1.800.474.8756 ®...
  • Page 16 & with weld bearing grind smooth spacer bearing mount retainer NOTE: To prevent rust, paint all weld seams and/or metal exposed by grinding or cutting with corrosion-resistant paint. roll tube radial ball bearing SHUR-CO HELP LINE: 1.800.474.8756 ®...
  • Page 17 90° angle to rear door. Do not overtighten. & ™ flex arm gate flex will move side to side 90° or less NOTE: Do not overtighten rear of or plastic insert will break. trailer top view SHUR-CO HELP LINE: 1.800.474.8756 ®...

  • Page 18: Rocker Switch - Cab Wiring

    STEP 4: Connect SMART™ circuit breaker to solenoid. positive wire colored stripe on top to conductor plug conductor plug striped black wire to negative insert wire solenoid post set screw negative ground wire wire red wire to positive solenoid post SHUR-CO HELP LINE: 1.800.474.8756 ®...

  • Page 19: Operation

    NOTE: Release switch at end of cycle or SMART™ circuit breaker will trip. SMART™ breaker will reset after rocker switch is released. SMART™ breaker should always trip before shortstop breaker. SHUR-CO HELP LINE: 1.800.474.8756 ®...

  • Page 20: Rocker Switch - Trailer Mounting & Wiring

    SMARTwire™ components, review and confirm wire routing so wires will reach components with ample room for connection. conductor socket negative bracket assembly CAUTION ground wire cable tie Do not cut SMART- wire™. Bind excess wire with cable ties. SHUR-CO HELP LINE: 1.800.474.8756 ®...
  • Page 21 NOTE: Release switch at end of cycle or shortstop reset circuit breaker will trip. After breaker resets, switch will activate motor again. To reduce unnecessary strain on tarp components, release switch at end of each cycle. conductor socket smart ™ wire socket SHUR-CO HELP LINE: 1.800.474.8756 ®...

  • Page 22: Wireless Receiver - Cab Wiring

    DD. 1700428 Flat Washer - 5/16" FF. 1700434 Lock Washer - 3/8" mount circuit breaker as close to power supply as possible NOTICE Do not power any Shur-Co wireless ® system with battery charger alone, as this will likely cause system abnormalities and/or system mal- function.

  • Page 23: Wireless Receiver - Trailer Mounting & Wiring

    3 feet from system while spraying. wireless receiver and rewire as directed in troubleshoot- ing guide in remote instructions. press press close tarp open tarp SHUR-CO HELP LINE: 1.800.474.8756 ®...

  • Page 24: Operation

    Closing remote lid or pressing select button will not stop system in this case. Pressing OPEN or CLOSE button on remote (if on system channel) will stop system if in range. SHUR-CO HELP LINE: 1.800.474.8756 ®...

  • Page 25: Electric To Manual Power Conversion

    STEP 2: Carefully slide Gate Flex™ off roll tube. Flex arm will be under tension and have some downward force. crank arm roll tube assembly ™ gate flex manual override extension kit upper flex arm SHUR-CO HELP LINE: 1.800.474.8756 ®...

  • Page 26: Electric Motor Replacement

    5/16" existing lock motor washer CAUTION Check all hardware for complete assembly before operating. Inspect system at this time 5/16" and adjust as required. hex nut SHUR-CO HELP LINE: 1.800.474.8756 ®...

  • Page 27: Replacement Parts

    Replacement Parts P/N 1121683 Rev. L NOTE: Replace system parts only with Genuine Shur-Co parts ® to ensure proper system function. If Genuine Shur-Co parts are ® not used, warranty could be void. NOTE: Use sloped pivot mount bracket (P/N 1116919) only where sloped front mounting bracket (P/N 1112178) is used.
  • Page 28 34. 1704775 4500 Series HD Arm Bellow - Rubber 16. 1704892 Cap Plug 35. 1117022 Manual Override Extension Kit (optional) 17. 1121294 Lower Flex Arm w/Warning Decals 36. 1121655 Flex Arm Joint Assembly (includes Items 10; 11; 12; 13; 17) SHUR-CO HELP LINE: 1.800.474.8756 ®...
  • Page 29 38. 1706751 ShurLink PRO™ Replacement Cradle 39. 1706836 USB Charging Cable Type A to C 40. 1704998 SMARTwire™ - 6 Ga. x 65' - Socket 41. 1704989 SMARTwire™ - 4 Ga. x 90' - Socket SHUR-CO HELP LINE: 1.800.474.8756 ®...
  • Page 30 2309 SHURLOCK STREET | YANKTON, SD 57078-0713 PHONE: 1-800.474.8756 | FAX: 1.605.665.0501 www.SHURCO.com...

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