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Shur-Co HD 4500 Series Owner's Manual

Electric system for grain trailers
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READ BEFORE INSTALLING
SHUR-CO
Electric System for Grain Trailers
OWNER'S MANUAL
PHONE: 1.800.474.8756 | FAX: 1.605.665.0501
2309 SHURLOCK STREET | YANKTON, SD 57078-0713
SHOP ONLINE: www.SHOPSHURCO.COM
4500 Series HD
Reverse Roll
Download the ShurLink™ App
Shurlink
Shur-Co, LLC
5.0
Free
®
iOS
Android
P/N 1122107 REV R

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Summary of Contents for Shur-Co HD 4500 Series

  • Page 1 P/N 1122107 REV R SHUR-CO ® 4500 Series HD Electric System for Grain Trailers OWNER’S MANUAL Reverse Roll Download the ShurLink™ App Shurlink Shur-Co, LLC Free Android PHONE: 1.800.474.8756 | FAX: 1.605.665.0501 2309 SHURLOCK STREET | YANKTON, SD 57078-0713 SHOP ONLINE: www.SHOPSHURCO.COM...

  • Page 2: Safety, Legal, And Support Information

    P/N 1122107 Rev. R SAFETY INSTRUCTIONS At Shur-Co , your safety is our top priority. Please read and thoroughly understand all instructions before operating all equipment. Failure ® to READ AND FOLLOW INSTRUCTIONS may result in system failure, property damage, or personal injury. Pay close attention to warnings, cautions, and operating instructions.

  • Page 3: Product Guide: Tool Requirements, Maintenance, Vehicle Orientation

    Product Guide P/N 1122107 Rev. R REQUIRED TOOLS MESSAGE TO OWNERS Welder Thank you for choosing Shur-Co for your tarping ® system needs. We appreciate your confidence in our Hammer products. Please note that while this manual provides Center Punch or Transfer Punch...

  • Page 4: Table Of Contents

    • Wireless Receiver - Standard Trailer Mounting & Wiring ............27 • Wireless Receiver - Reverse Roll Trailer Mounting & Wiring ...........28 Operation ............................29 Electric to Manual Power Conversion ..................30 Electric Motor Replacement ......................31 Replacement Parts ..........................32 SHUR-CO HELP LINE: 1.800.474.8756 ®...

  • Page 5: Hardware Identification

    1118318 Spacer Washer - 1/4" x 1.81" 1700400 Self-Tapping Screw - 3/8" x 1" 1702668 Top Lock Nut - 3/8" 1702891 Cap Screw - 3/8" x 1-1/4" 1120291 Pivot Bracket Washer 1704264 Cap Screw - 3/8" x 2" - Grade 8 SHUR-CO HELP LINE: 1.800.474.8756 ®...

  • Page 6: Pivot Bracket - Vertical Trailer

    Mark and drill 13/32 inch bracket holes in trailer and fasten with screws (P), flat washers (JJ), lock washers (HH), pivot bracket washers (LL) and nuts (AA). Locate pivot bracket washers between pivot bracket and trailer skin as shown. SHUR-CO HELP LINE: 1.800.474.8756 ®...
  • Page 7 STEP 4: Remove rivets and mount brackets into rivet holes. If not possible, drill 13/32 inch holes in trailer. Fasten with screws (P), flat washers (JJ), lock washers (HH), pivot bracket washers (LL) and nuts (AA). SHUR-CO HELP LINE: 1.800.474.8756 ®...

  • Page 8: Front Bracket - Sloped Trailer

    STEP 4: Drill 13/32 inch holes in trailer. Fasten sloped backer plate. Before drilling any holes, make sure flex arm has clear pivot mount bracket to trailer with screws (P), flat washers pathway to operate. (JJ), lock washers (HH) and nuts (AA). SHUR-CO HELP LINE: 1.800.474.8756 ®...

  • Page 9: Pivot Bracket - Sloped Trailer

    Fasten pivot brackets to pivot mount brackets with screws (P), flat washers (JJ), lock washers RIVETS/CORRUGATION ON CENTER (HH) and nuts (AA). FRONT OF TRAILER RIVETS/CORRUGATION ON CENTER center of trailer RIVETS/CORRUGATION OFF CENTER RIVETS/CORRUGATION OFF CENTER SHUR-CO HELP LINE: 1.800.474.8756 ®...

  • Page 10: Pivot Bracket - Pivot Pin

    SHUR-CO HELP LINE: 1.800.474.8756 ®...

  • Page 11: Front Flex Arm & Electric Motor

    Fasten with carriage bolts (L) and lock nuts (X). pivot pin flex arm assembly motor bellow plate w round holes lower flex arm bellow plate square holes SHUR-CO HELP LINE: 1.800.474.8756 ®...
  • Page 12 STEP 9: Remove cable tie from front arm/motor assem- bly before operating system. wire clip NOTE: Fasten wire clip with self-drilling screw on opposite side of pivot bracket from flex arm to prevent wire from being pinched during operation. SHUR-CO HELP LINE: 1.800.474.8756 ®...

  • Page 13: Rear Flex Arm - 2" Roll Tube

    Failure to is on inside of assembly (towards trailer). Warning label read and follow instructions could result in must be in plain view on outside of assembly. serious injury or death. SHUR-CO HELP LINE: 1.800.474.8756 ®...
  • Page 14 & mount box ring STEP 6: Assemble spacer washers (KK) onto pivot pin. 5" roll tube bearing mount box pivot pin rivets to be added later upper flex arm bearing plate SHUR-CO HELP LINE: 1.800.474.8756 ®...

  • Page 15: Rear Flex Arm - 3" Roll Tube

    Failure to read is on inside of assembly (towards trailer). Warning label and follow instructions could result in serious must be in plain view on outside of assembly. injury or death. SHUR-CO HELP LINE: 1.800.474.8756 ®...
  • Page 16 & mount box ring STEP 6: Assemble spacer washers (KK) onto pivot pin. bearing mount box pivot pin rivets to be added later upper flex arm bearing plate SHUR-CO HELP LINE: 1.800.474.8756 ®...

  • Page 17: 2" Roll Tube Extension

    90° align flex arm with vertical flex plane parallel to face panel SLOPED TRAILER SLOPED TRAILER face panel tarp roll tube roll tube 90° align flex arm with vertical plane parallel to flex face panel SHUR-CO HELP LINE: 1.800.474.8756 ®...
  • Page 18 In some instances, a ‘deflector’ might have to be installed to pre- vent roll tube from causing damage to lights. roll tube extension drive shaft & weld grind smooth SHUR-CO HELP LINE: 1.800.474.8756 ®...
  • Page 19 NOTE: Verify flex arm is on vertical plane and parallel to face panel before proceeding. Make sure all fasteners holding motor to upper flex arm bracket are tightened securely. SHUR-CO HELP LINE: 1.800.474.8756 ®...

  • Page 20: 3" Roll Tube Extension

    Use caution while as- 5/16" drill hole sembling and disassembling arms. Failure to read and follow instructions could result in align all screws 1/2" from edge of serious injury or death. roll tube SHUR-CO HELP LINE: 1.800.474.8756 ®...
  • Page 21 ‘deflector’ might have to be installed to pre- vent roll tube from causing damage to lights. STEP 5: Position motor as shown below. Make sure tor- motor sion springs load when tarp opens. cover motor face panel motor torsion springs SHUR-CO HELP LINE: 1.800.474.8756 ®...
  • Page 22 STEP 7: Fasten tarp to roll tube with existing U-clamps screws must go and screws. Tighten all fasteners securely. Tighten front through flats and rear flex arm connections. on cap SHUR-CO HELP LINE: 1.800.474.8756 ®...

  • Page 23: Rocker Switch - Cab Wiring

    STEP 4: Connect SMART™ circuit breaker to solenoid. positive wire colored stripe on top to conductor plug conductor plug striped black wire to negative insert wire solenoid post set screw negative ground wire wire red wire to positive solenoid post SHUR-CO HELP LINE: 1.800.474.8756 ®...

  • Page 24: Operation

    NOTE: Release switch at end of cycle or SMART™ circuit breaker will trip. SMART™ breaker will reset after rocker switch is released. SMART™ breaker should always trip before shortstop breaker. SHUR-CO HELP LINE: 1.800.474.8756 ®...

  • Page 25: Rocker Switch - Trailer Mounting & Wiring

    NOTE: Release switch at end of cycle or shortstop reset circuit breaker will trip. After breaker resets, switch will activate motor again. To reduce unnecessary strain on tarp components, release switch at end of each cycle. SHUR-CO HELP LINE: 1.800.474.8756 ®...

  • Page 26: Wireless Receiver - Cab Wiring

    Insert bare wire into ring terminals and crimp securely. strip wire insulation crimp securely ring terminal NOTICE Do not power any Shur-Co ® wireless system with battery charger alone, as this will likely cause system abnormalities and/or system malfunction. Instead, use a 12-volt truck/...

  • Page 27: Wireless Receiver - Standard Trailer Mounting & Wiring

    CAUTION Do not fasten SMARTwire™ components to STEP 2: Align socket over 2 inch hole. Using holes in flang- trailer through hopper walls. es on socket as guide, mark and drill two 5/16 inch holes. SHUR-CO HELP LINE: 1.800.474.8756 ®...

  • Page 28: Wireless Receiver - Reverse Roll Trailer Mounting & Wiring

    Wireless Receiver - Trailer Mounting & Wiring - continued P/N 1122107 Rev. R SHUR-CO WIRELESS RECEIVER WIRING SCHEMATIC ® STEP 1: In order to clear travel area of front arm, locate NOTE: Coat each connection with dielectric grease (Item 8)

  • Page 29: Operation

    Closing remote lid or pressing select button will not stop system in this case. Pressing OPEN or CLOSE button on remote (if on system channel) will stop system if in range. SHUR-CO HELP LINE: 1.800.474.8756 ®...

  • Page 30: Electric To Manual Power Conversion

    (BB) from motor shaft and roll tube extension connection. crank arm assembly roll tube CAUTION extension Do not open or close tarp without U-joint securely fastened to splined shaft with wire lock pin. Failure to do so could result in injury. SHUR-CO HELP LINE: 1.800.474.8756 ®...

  • Page 31: Electric Motor Replacement

    5/16" lock roll tube washer extension motor bracket front CAUTION arm assembly Check all hardware for complete assembly before operating. Inspect system at this time and adjust as required. 5/16" hex nut SHUR-CO HELP LINE: 1.800.474.8756 ®...

  • Page 32: Replacement Parts

    NOTE: Replace system parts only with Genuine Shur-Co parts to ensure proper .® system function. If Genuine Shur-Co ® parts are not used, warranty could be void. NOTE: 2 inch roll tube components are shown on this page. 3 inch roll tube components are shown on page 31.
  • Page 33 Replacement Parts P/N 1122107 Rev. R NOTE: Replace system parts only with Genuine Shur-Co ® parts to ensure proper system function. If Genuine Shur-Co ® parts are not used, warranty could be void. REAR ASSEMBLIES 2" ROLL TUBE Item Part #...
  • Page 34 Replacement Parts P/N 1122107 Rev. R NOTE: Replace system parts only with Genuine Shur-Co ® parts to ensure proper system function. If Genuine Shur-Co ® parts are not used, warranty could be void. REAR ASSEMBLIES - 3" ROLL TUBES Item Part # Description 1700407 Hex Nut - 3/8"...
  • Page 35 8" Standoff - 6" Wide 1121992 Pivot Bracket - Sloped - 6" Wide 1700400 Self-Tapping Screw - 3/8" x 1" 10. 1120361 Pivot Backer Plate - 7" x 16" 1120418 Pivot Backer Plate - 7" x 20" SHUR-CO HELP LINE: 1.800.474.8756 ®...
  • Page 36 4. 1704237 Carriage Bolt - 5/16" x 1" 5. 1700400 Self-Tapping Screw - 3/8" x 1" 6. 1704264 Cap Screw - 3/8" x 2" - GR8 7. 1704297 Nylon Lock Nut - 5/16" 8. 1701580 Nylon Lock Nut - 3/8" SHUR-CO HELP LINE: 1.800.474.8756 ®...
  • Page 37 2309 SHURLOCK STREET | YANKTON, SD 57078-0713 PHONE: 1-800.474.8756 | FAX: 1.605.665.0501 www.SHURCO.com...

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