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Shur-Co 4500 HD Series Owner's Manual

Tarping system
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P/N 1121681 Rev. P
Aluminum System for Grain Trailers
standard roll

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Summary of Contents for Shur-Co 4500 HD Series

  • Page 1 P/N 1121681 Rev. P Aluminum System for Grain Trailers standard roll...
  • Page 2 Shur-Co , LLC products will void this product warranty. ® at 866-748-7435, and sent, with freight paid by us, to Shur-Co , LLC, 2309 ® *Certain products have specifi c warranties that differ from this warranty, for example motors and elec- Shur-Lok St., PO Box 713, Yankton, SD 57078.

  • Page 3: Table Of Contents

    P/N 1121681 Rev. P MESSAGE TO OWNERS TABLE OF CONTENTS Hardware Identification ...............1 Thank you for buying this tarping system from Shur-Co . We appreci- ® Pivot Bracket Installation Front & Rear ..........2-5 ate your confidence in our products. Please read and thoroughly un- Pivot Bracket Installation ..............6...

  • Page 4: Hardware Identification

    Hardware Identification P/N 1121681 Rev. P Inspect all parts in your 4500 HD Series electric kit upon arrival. 1704367 Cap Screw - #10 x 3/4" 1700436 Lock Washer - 1/4" 1700400 Self-Tapping Screw - 3/8" x 1" 1700403 Self-Tapping Screw - 1/4" x 3/4"...

  • Page 5: Pivot Bracket Installation Front & Rear

    Pivot Bracket Installation - Vertical Trailer - Standard Roll P/N 1121681 Rev. P NOTE: Read pages 2 and 3 entirely before drilling holes. REAR OF TRAILER Determine if rivets are centered or off center on front and STEP 2: Locate rear pivot mount bracket so that center of pivot rear of trailer.
  • Page 6 Pivot Bracket Installation - Vertical Trailer - Standard Roll - cont'd P/N 1121681 Rev. P STEP 3: Place pivot mount brackets on trailer as shown below. REAR OF TRAILER Using brackets as guide, mark mounting hole locations. RIVETS/CORRUGATION ON CENTER FRONT OF TRAILER RIVETS/CORRUGATION ON CENTER center of...
  • Page 7 Front Bracket Installation - Sloped Trailer - Standard Roll P/N 1121681 Rev. P NOTE: Read entire page before drilling holes. Determine if STEP 3: Place pivot mount brackets ribs are centered or off center on front and rear of trailer. on trailer as shown below.
  • Page 8 Pivot Bracket Installation - Sloped Trailer - Standard Roll P/N 1121681 Rev. P STEP 5: Place pivot brackets on pivot mount brackets as REAR OF TRAILER shown below. Fasten pivot brackets to pivot mount brackets with screws , flat washers , lock washers RIVETS/CORRUGATION ON CENTER and nuts...

  • Page 9: Pivot Bracket Installation

    Pivot Bracket Installation - Standard Roll P/N 1121681 Rev. P Item Part # Description 1. 1116920 Pivot Pin - 4 Spring 2. 1121583 Pivot Backer Plate - 7" x 16" 1121584 Pivot Backer Plate - 7" x 20" 3. 1121993 Sloped Pivot Mt. Bracket - 6"...

  • Page 10: Front Flex Arm & Electric Motor Installation

    Front Flex Arm & Electric Motor Installation - Standard Roll P/N 1121681 Rev. P pivot mount bracket assembly NOTE: Do not remove cable tie from front flex arm and motor assembly until installation is complete. See step 9. Item Part # Description Flex Arm Assembly w/Motor - Std.
  • Page 11 Front Flex Arm & Motor Installation - Standard Roll - cont'd P/N 1121681 Rev. P STEP 3: Assemble spiral torsion springs and lower flex arm NOTE: Wire lengths are predetermined. Before installing onto pivot pin. Hook springs over spacer tube. SMARTwire ™...

  • Page 12: Rear Flex Arm Installation - 2" Roll Tube

    Rear Flex Arm Installation - 2" Roll Tube - Standard Roll P/N 1121681 Rev. P pivot mount bracket assembly Item Part # Description 1704942 Rear Arm Bearing Ring 1121430 Bearing Mount Box 1704892 Cap Plug 1121293 Upper Flex Arm - Bearing 1121413 Bellow Plate - Round Holes 1121414 Bellow Plate - Square Holes Flex Arm Joint...
  • Page 13 Rear Flex Arm Installation - 2" Roll Tube - Standard Roll - cont'd P/N 1121681 Rev. P STEP 4: Insert flex arm joint into upper flex arm and slide STEP 7: Assemble spiral torsion springs and lower flex arm bellow over flex arm joint. Align holes in upper flex onto pivot pin.

  • Page 14: Rear Flex Arm Installation - 3" Roll Tube

    Rear Flex Arm Installation - 3" Roll Tube - Standard Roll P/N 1121681 Rev. P Item Part # Description 1705160 Rear Arm Bearing Ring - 3" 1123248 Bearing Mount Box - 3" 1704892 Cap Plug 1124796 Upper Flex Arm - Bearing - 3" 1121413 Bellow Plate - Round Holes 1121414 Bellow Plate - Square Holes Flex Arm Joint...
  • Page 15 Rear Flex Arm Installation - 3" Roll Tube - Standard Roll - cont'd P/N 1121681 Rev. P STEP 7: Assemble spiral torsion springs and lower flex arm STEP 4: Insert flex arm joint into upper flex arm and slide onto pivot pin. Hook springs over screw bellow over flex arm joint.
  • Page 16 2" Roll Tube Extension Installation - Standard Roll P/N 1121681 Rev. P Item Part # Description Flex Arm Assembly w/Motor - Std. Flex Arm Assembly w/Motor - 7 1/4" 2. 1120680 Motor Mount Bearing Spacer 3. 1704736 Radial Ball Bearing - 1/4" x 3/4" 4.

  • Page 17: 2" Roll Tube Extension Installation

    2" Roll Tube Extension Installation - Standard Roll - cont'd P/N 1121681 Rev. P VERTICAL TRAILER Fasten roll tube extension to motor mount bracket: STEP 3A: Slide motor spacer over motor shaft. face panel cut here roll tube motor spacer flex roll tube 90°...
  • Page 18 2" Roll Tube Extension Installation - Standard Roll - cont'd P/N 1121681 Rev. P STEP 9: Fasten motor cover onto motor with screws NOTE: To prevent rust, paint all exposed metal, such as weld seams and/or metal exposed by grinding or cutting, with corrosion-resistant paint.
  • Page 19 3" Front Roll Tube Extension Installation - Standard Roll P/N 1121681 Rev. P Item Part # Description 1. 1122264 Drive Shaft motor mount 2. 1118194 Cartridge Clamp assembly 3. 1128243 Motor Mount Bearing Retainer 4. 1704736 Radial Ball Bearing 5. 1120680 Motor Mount Bearing Spacer 6.
  • Page 20 3" Front Roll Tube Extension Installation - Standard Roll - cont'd P/N 1121681 Rev. P STEP 5: Position motor as shown below. Make sure torsion CAUTION springs load when tarp opens. If clearance lights are in path of roll tube, install deflector to prevent roll tube from damaging lights.
  • Page 21 3" Rear Roll Tube Extension Installation - Standard Roll - cont'd P/N 1121681 Rev. P 3" roll tube Item Part # Description 1121040 Roll Tube Cap - 3" Spline 1121111 Manual Crank Spline - 3" Tube 1121039 Cartridge - 3" Spline End 1118194 Cartridge Clamp 1705198 Self-Drilling Screw - 1/4"...

  • Page 22: Electric Mounting & Wiring

    Rocker Switch - Cab Wiring P/N 1121681 Rev. P Item Part # Description 1703661 Rocker Switch Mounting Bracket 1116020 Rocker Switch 1703845 Motor-Reversing Solenoid 1704751 Harness Lock Pin - 1/4" x 7/8" 1115385 Heavy-Duty Dual-Conductor Plug 1120670 SMARTwire™ Dual-Conductor Socket 1704354 40-Amp Modified-Reset Circuit Breaker 1703896 Solenoid Cover 1703659 Push-On Terminal - 14 Ga.
  • Page 23 Rocker Switch - Trailer Mounting & Wiring - Standard Roll P/N 1121681 Rev. P CAUTION front of trailer Do not cut SMARTwire™. Bind excess wire with cable ties. WIRING SCHEMATIC STEP 1: Connect SMARTwire™ from electric motor to SMART- wire™ from dual-conductor socket and secure connec- tion with lock pin.
  • Page 24 NOTICE Do not power any Shur-Co wireless ® system with battery charger alone, as this will likely cause system abnor- malities and/or system malfunction. encoder Instead, use a 12-volt truck/automobile wire battery to provide power to trailer.
  • Page 25 Wireless Receiver - Trailer Mounting & Wiring - Standard Roll P/N 1121681 Rev. P front of trailer electric motor decal 1705546 encoder wire NOTE: Wire lengths are predetermined. Before installing SMARTwire™ components, review and confirm wire routing so wires reach components with ample room for connection. DUAL-CONDUCTOR SOCKET STEP 1: Locate dual-pole conductor socket near 7-pole con- STEP 3: Fasten conductor socket to trailer with 5/16"...
  • Page 26 Wireless Receiver - Trailer Mounting & Wiring - Standard Roll P/N 1121681 Rev. P SHUR-CO WIRELESS RECEIVER WIRING SCHEMATIC ® STEP 1: In order to clear travel area of front arm, locate Shur- STEP 1: Connect SMARTwire™ from wireless receiver to wireless receiver as low as possible on front of ®...

  • Page 27: Operation

    Operation P/N 1121681 Rev. P press press close tarp open tarp NOTE: 4500 Series HD trailer-mounted control boxes now operate in EXPRESS MODE. Pressing O or C button on control box initiates express open or close operation. After that, pressing either button will stop tarp operation. If neither button is pressed, operation will automatically stop at end of travel.

  • Page 28: Conversion To Manual Power

    Conversion to Manual Power - Standard Roll P/N 1121681 Rev. P Perform following steps to change 4500 HD Series Electric STEP 3: Remove protective cap and install crank arm assembly system to manual crank operation: as shown in Shur-Lok owner’s manual. View owner’s ®...

  • Page 29: Electric Motor Replacement

    Electric Motor Replacement - Standard Roll P/N 1121681 Rev. P REMOVE EXISTING MOTOR INSTALL NEW MOTOR STEP 1: Install new motor. Fasten mo- STEP 1: Close tarp, letting roll tube hang loose under latchplate. tor to motor bracket with 5/16" STEP 2: Disconnect electric power to trailer.

  • Page 30: Replacement Parts

    P/N 1121681 Rev. P NOTE: Replace system parts only with Genuine Shur-Co parts to ensure proper .® system function. If Genuine Shur-Co parts ® are not used, warranty could be void. NOTE: 2" roll tube components are shown on this page. 3" roll tube components are shown on page 30.
  • Page 31 Replacement Parts - 4500 Series HD Electric - Standard Roll P/N 1121681 Rev. P NOTE: Replace system parts only with Genuine Shur-Co ® parts to ensure proper system function. If Genuine Shur-Co ® REAR ASSEMBLIES - parts are not used, warranty could be void.
  • Page 32 Replacement Parts - 4500 Series HD Electric - Standard Roll P/N 1121681 Rev. P NOTE: Replace system parts only with Genuine Shur-Co ® parts to ensure proper system function. If Genuine Shur-Co ® REAR ASSEMBLIES - parts are not used, warranty could be void.
  • Page 33 Replacement Parts - 4500 Series HD Electric - Standard Roll P/N 1121681 Rev. P REAR ROLL TUBE EXTENSION - 3" ROLL TUBE Item Part# Description 1. 1704568 Roll Tube - 3" 2. 1118194 Cartridge Clamp 3. 1704237 Carriage Bolt - 5/16" x 1" 4.

  • Page 34: Self-Tapping Screw - 1/4" X

    24. 1704905 Hex Flanged Cap Screw - #10 x 1" 25. 1700419 Lock Nut - 5/16" 26. 1700427 Flat Washer - 1/4" 27. 1202938 Rubber Grommet - 1 1/2" Insert 28. 1126860 Shur-Co Wireless Receiver - ® SMART3™ w/SMARTwire™ 1125008 Shur-Co Wireless Receiver - Version 11 - ®...
  • Page 35 Notes P/N 1121681 Rev. P...

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