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Shur-Co HD 4500 Series Owner's Manual

Electric single-arm system for open-top vans & live-bottom trailers
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P/N 1121522 Rev. H
READ BEFORE INSTALLING
Electric Single-Arm System for
Open-Top Vans & Live-Bottom Trailers
OWNER'S MANUAL
Download ShurLink™App
Shurlink
Shur-Co, LLC
5.0
Free
2309 SHUR-LOK STREET • YANKTON, SD 57078-0713
PHONE: 1-800-SHUR-LOK (1-800-474-8756) • FAX: 1-605-665-0501
www.SHURCO.com
SHOP ONLINE: www.SHOPSHURCO.com

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Summary of Contents for Shur-Co HD 4500 Series

  • Page 1 P/N 1121522 Rev. H READ BEFORE INSTALLING Electric Single-Arm System for Open-Top Vans & Live-Bottom Trailers OWNER'S MANUAL Download ShurLink™App Shurlink Shur-Co, LLC Free 2309 SHUR-LOK STREET • YANKTON, SD 57078-0713 PHONE: 1-800-SHUR-LOK (1-800-474-8756) • FAX: 1-605-665-0501 www.SHURCO.com SHOP ONLINE: www.SHOPSHURCO.com...

  • Page 2: Contact Information

    Contact Information P/N 1121522 Rev. H Scan QR Code LEGAL WARRANTY PATENTS ® SHUR-CO LLC SERVICE AND DISTRIBUTION CENTERS ® SHUR-CO ® CORPORATE HQ SHUR-CO of FLORIDA SHUR-CO ® of CANADA 3353 SE Gran Park Way, Stuart 2309 Shur-Lok Street, Yankton...

  • Page 3: Table Of Contents

    P/N 1121522 Rev. H MESSAGE TO OWNERS TABLE OF CONTENTS Hardware Identifi cation ...............4 Thank you for buying this tarping system from Shur-Co . We appreci- ® Pivot Bracket Installation ..............5 ate your confi dence in our products. Please read and thoroughly un- Front Flex Arm &...

  • Page 4: Hardware Identifi Cation

    1700407 Hex Nut - 3/8" 1120291 Pivot Bracket Washer 1700717 Eyebolt - 5/16" x 7/8" 1701580 Nylon Lock Nut - 3/8" Inspect all parts in your 4500 Series Electric 1701455 Carriage Bolt - 5/16" x 2-1/2" kit upon arrival. ® SHUR-CO HELP LINE: 1-866-748-7435...

  • Page 5: Pivot Bracket Installation

    If this is not possible, drill 13/32 inch holes in trailer. Fasten with screws (R), fl at washers (HH), pivot Keyway in pivot pin must face downward. bracket washers (GG), lock washers (NN) and nuts (AA). SHUR-CO ® HELP LINE: 1-866-748-7435...

  • Page 6: Front Flex Arm & Electric Motor Installation

    MOTOR BELLOW PLATE W ROUND HOLES LOWER FLEX ARM ASSEMBLY PIVOT PIN BELLOW PLATE SQUARE HOLES FLEX ARM JOINT W BELLOW NOTE: Motor assembly on upper fl ex arm must face toward trailer as shown. ® SHUR-CO HELP LINE: 1-866-748-7435...
  • Page 7 STEP 9: Remove cable tie from front arm/motor assembly WIRE CLIP before operating system. NOTE: Fasten wire clip to pilot hole on opposite side of pivot bracket from fl ex arm to prevent wire from being pinched during operation. SHUR-CO ® HELP LINE: 1-866-748-7435...

  • Page 8: Roll Tube Extension Installation

    Make sure sembling and disassembling arms. Failure to all fasteners holding motor to upper fl ex arm bracket are read and follow instructions could result in tightened securely. serious injury or death. ® SHUR-CO HELP LINE: 1-866-748-7435...
  • Page 9 STEP 8: Re-fasten tarp to roll tube with existing U-clamps and screws. Tighten all fasteners securely. Tighten front and rear fl ex arm connections. SHUR-CO ® HELP LINE: 1-866-748-7435...

  • Page 10: Stretch Cord Return

    Lightly tap end plug into roll tube. STRETCH CORD ROLL TUBE ROLL TUBE TARP STEP 10: Thread stretch END PLUG cord through eyebolt, apply- ing enough tension to almost lift roll tube. Tie knot. ROLL RETURN ASSEMBLY ® SHUR-CO HELP LINE: 1-866-748-7435...

  • Page 11: Shur-Return

    TIE KNOT EYEBOLT slack from rope and tie knot. CLAMP TIP: Do not cut off excess rope until sure NOTE: Failure to replace screws ROPE tarp will open completely. could result in Shur-Return™ failure. SHUR-CO ® HELP LINE: 1-866-748-7435...

  • Page 12: Rear Cable Return

    Remove weld spatter or debris from roll tube. Replace cable assembly every two years. Roll tube must extend at least 4 inches past front of trailer - purchase 4 foot roll tube P/N RETAINING 1111719, if required. COLLARS ® SHUR-CO HELP LINE: 1-866-748-7435...

  • Page 13: Value Series Stretch Cord Return

    LATCHPLATE COLLAR STEP 7: Roll tarp open and closed to make sure roll tube returns correctly. Adjust tension in shock cord as needed. Trim end of shock cord and wrap with tape to prevent fraying. SHUR-CO ® HELP LINE: 1-866-748-7435...

  • Page 14: Electric Mounting & Wiring

    STEP 4: Connect SMART™ circuit breaker to solenoid. BRASS CONTACT TO CONDUCTOR PLUG POSITIVE WIRE COLORED STRIPE ON TOP STRIPED BLACK WIRE TO NEGATIVE WIRE CONDUCTOR PLUG SOLENOID POST INSERT SET SCREW NEGATIVE GROUND WIRE WIRE RED WIRE TO POSITIVE SOLENOID POST ® SHUR-CO HELP LINE: 1-866-748-7435...
  • Page 15 NOTE: Release switch at end of cycle or SMART™ circuit breaker will trip. SMART™ breaker will reset after rocker switch is released. SMART™ breaker should always trip before ShortStop breaker™. SHUR-CO ® HELP LINE: 1-866-748-7435...
  • Page 16 NOTE: Release switch at end of cycle or modifi ed-reset circuit breaker will trip. After breaker resets, switch will activate motor again. To reduce unnecessary strain on tarp ™ components, release switch at end of each cycle. SMARTWIRE ® SHUR-CO HELP LINE: 1-866-748-7435...
  • Page 17 Tighten set screws to secure wires. Replace insert into conductor plug and secure screw. CIRCUIT BREAKER BRASS CONTACT POSITIVE WIRE COLORED STRIPE ON TOP BATTERY CONDUCTOR PLUG INSERT SET SCREW CONDUCTOR PLUG NEGATIVE GROUND WIRE WIRE SHUR-CO ® HELP LINE: 1-866-748-7435...
  • Page 18 STEP 2: Align socket over 2 inch hole. Using holes in fl ang- Do not fasten SMARTwire™ components to es on socket as guide, mark and drill two 5/16 inch holes. trailer through hopper walls. ® SHUR-CO HELP LINE: 1-866-748-7435...
  • Page 19 Express Mode. To stop operation, press button again. APPLY WARNING 1705546 If switch is running system backwards, program remote DECAL to wireless receiver and rewire as directed in trouble- shooting guide in remote instructions. PRESS PRESS OPEN TARP CLOSE TARP SHUR-CO ® HELP LINE: 1-866-748-7435...

  • Page 20: Operation

    fl ex arm could result in fall/impact not stop system in this case. Pressing OPEN or CLOSE causing serious injury or death. button on remote (if on system channel) will stop system if in range. ® SHUR-CO HELP LINE: 1-866-748-7435...

  • Page 21: Electric Motor Replacement

    Remove existing motor. MOTOR SHAFT MOTOR BRACKET FRONT ARM ASSEMBLY EXISTING ROLL TUBE MOTOR CAUTION Check all hardware for complete assembly before operating. Inspect system at this time and adjust as required. SHUR-CO ® HELP LINE: 1-866-748-7435...

  • Page 22: Change From Electric To Manual Operation

    MOTOR BRACKET FRONT ARM ASSEMBLY EXISTING MOTOR CAUTION Do not open or close tarp without U-joint se- curely fastened to splined shaft with wire lock pin. Failure to do so could result in injury. ® SHUR-CO HELP LINE: 1-866-748-7435...

  • Page 23: Replacement Parts

    Replacement Parts P/N 1121522 Rev. H NOTE: Replace system parts only with Genuine Shur-Co parts to ensure proper .® system function. If Genuine Shur-Co ® parts are not used, warranty could be void. FRONT ASSEMBLIES Item Part # Description 1120697 Roll Tube Extension w/Drive Shaft - 34.43"...

  • Page 24: Electric Components

    38. 1703822 Dual Conductor Wire - 6 Ga. - 259 Strand Motor/Solenoid 38. 1116482 Electrical Wire - 14 Ga. 3 Lead - 15' 19. 1704354 40-Amp Modifi ed-Reset Circuit Breaker 39. 1705624 50-Amp SMART Circuit Breaker ® SHUR-CO HELP LINE: 1-866-748-7435...
  • Page 25 1703445 Stretch Cord Eye Bracket 1114948 Stretch Cord Tie-Down Strap 1100169 Stretch Cord - 138" 1700400 Self-Tapping Screw - 3/8" x 1" 1114947 Roll Tube Eye 1704352 Retaining Collar 1704353 Self-Drilling Screw - 1/4" x 1" SHUR-CO ® HELP LINE: 1-866-748-7435...
  • Page 26 1704743 Self-Drilling Screw - #10 x 1/2" 1700736 Self-Tapping Screw - 1/4" x 1/2" 1107880 UPS-able Shur-Return™ Assembly 1107879 Connector Sleeve 10. 1100826 Shur-Return™ Rope 11. 1100827 Shur-Return™ Spring Retainer Plug 12 1701423 Set Screw - #10 x 3/16" ® SHUR-CO HELP LINE: 1-866-748-7435...

  • Page 27: Troubleshooting Guide

    If it works at short range but not at greater distances, you have a range problem. A new battery may be needed. If the remote battery is not the cause, call Shur-Co’s Help Line. 3. Reprogram the receiver. See the receiver programming instructions.
  • Page 28 2309 SHUR-LOK STREET • YANKTON, SD 57078-0713 PHONE: 1-800-SHUR-LOK (1-800-474-8756) • FAX: 1-605-665-0501 www.SHURCO.com...

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