TEKTROL TEK-W AVE 4300C Instruction Manual

Free space radar level transmitter

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Technology Solutions
T
W
AVE 4300C
EK-
Free Space Radar Level Transmitter
Instruction Manual
Document Number: IM-4300C
www.tek-trol.com

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Summary of Contents for TEKTROL TEK-W AVE 4300C

  • Page 1 Technology Solutions AVE 4300C Free Space Radar Level Transmitter Instruction Manual Document Number: IM-4300C www.tek-trol.com...
  • Page 2 www.tek-trol.com NOTICE Read this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product. For technical assistance, contact Customer Support 796 Tek-Drive Crystal Lake, IL 60014 Tel: +1 847 857 6076...
  • Page 3: Table Of Contents

    Instruction Manual Tek-Wave 4300C Technology Solutions Table of Contents Safety Instructions ........................... 2 Intended Use ............................2 Safety Instructions from the Manufacturer .................... 2 1.2.1 Disclaimer ..............................2 1.2.2 Product Liability and Warranty ........................2 1.2.3 Information Concerning the Documentation ....................2 Safety Precautions ..........................
  • Page 4: Safety Instructions

    Instruction Manual Tek-Wave 4300C Technology Solutions 1 Safety Instructions 1.1 Intended Use Tek-Wave 4300C Free Space Radar Level Transmitter is widely used to measure level of tanks, lakes, rivers or streams. 1.2 Safety Instructions from the Manufacturer 1.2.1 Disclaimer The manufacturer will not be held accountable for any damage that happens by using its product, including, but not limited to, direct, indirect, or incidental and consequential damages.
  • Page 5: Packaging, Transportation And Storage

    Instruction Manual Tek-Wave 4300C Technology Solutions NOTE Indicates that operating the hardware or software in this manner may damage it or lead to system failure. Packaging, Transportation and Storage 1.4.1 Packaging The original package consists of 1. Tek-Wave 4300C Free Space Radar Level Transmitter 2.
  • Page 6: Product Description

    Instruction Manual Tek-Wave 4300C Technology Solutions 2 Product Description 2.1 Introduction Tek-Wave 4300C Free Space Radar Level Transmitter is 26GHz high frequency radar type level measuring instrument, which can measure up to 70 meters. The antenna is furthered optimized and the new fast microprocessor can carry out signal analysis and processing at a higher rate, therefore the Tek-Wave 4300C Free Space Radar Level Transmitter can be used for some complex measurement conditions such as reactor, solid bin etc.
  • Page 7: Specifications

    Instruction Manual Tek-Wave 4300C Technology Solutions 2.3 Specifications Accuracy ±3mm Measuring Range 90ft (30m) Microwave Frequency 26GHz Maximum Pressure Max. 580psi (4Mpa) Process Pressure -14.50 to 580psi (0.1 to 4Mpa) Operating Temperature -40 to 212°F (-40 to 100°C) Process Temperature -40 to 482°F (-40 to 250°C) Medium Temperature -40 to 300°F (-40 to 150°C)
  • Page 8: Dimensional Drawings

    Instruction Manual Tek-Wave 4300C Technology Solutions 2.4 Dimensional Drawings Ø5” (125mm) ½” NPT M20x1.5 Fig 2: Front View Fig 3: Side View Fig 4: Top View 2”NPT Fig 5: Tek-Wave 4300C Free Space Radar Level Transmitter Line Size in (mm) in (mm) in(mm) 2”...
  • Page 9: Model Chart

    Instruction Manual Tek-Wave 4300C Technology Solutions 2.5 Model Chart Example Tek-Wave 4300C Tek-Wave 4300C-01-A-01—A-01-A-01-Tag Series Tek-Wave 4300C Free Space Radar Level Transmitter 4-20mA, HART (2-wire) Output Modbus RS-485 (4-wire) -14.5 to 580psi (0.1 to 4Mpa) Pressure Limits Special Standard: -40 to 300°F (-40 to 150°C) Temperature Limits High: -40 to 482°F (-40 to 250°C) 2”...
  • Page 10: Mounting Position

    Instruction Manual Tek-Wave 4300C Technology Solutions 3.1 Mounting Position Reference Plane Vessel Center or Symmetrical Axis Fig 6: Installation at 1/4 or 1/6 of Diameter • Install at 1/4 or 1/6 of the diameter. • Minimum distance of 8” (200mm) between instrument and vessel all during installation 3.2 Installation at Conical Tank Fig 7: Installation at Conical Tank in Top Plane •...
  • Page 11: Incorrect Installation

    Instruction Manual Tek-Wave 4300C Technology Solutions • When there is a material pile, the antenna must be vertically aligned with the material surface. • If the material surface is uneven, the angle of the horn must be adjusted by the universal flange to align the horn with the material surface as much as possible (because the inclined solid surface may cause echo attenuation or even signal loss).
  • Page 12 Instruction Manual Tek-Wave 4300C Technology Solutions • Indirect echo will be affected by multiple echoes. • Multiple echoes may have a larger signal threshold than real echoes because multiple echoes can be concentrated through the top. Therefore, it cannot be installed in the center position. Fig 11: Installation at Round Tank •...
  • Page 13: Electrical Connection

    Instruction Manual Tek-Wave 4300C Technology Solutions 4 Electrical Connection This section covers all electrical connection requirement. Electrical connection of the device must be carried out by trained, qualified specialists authorized to perform such work by the installation site. WARNING • Connect all electrical cables when the power is switched off. If the device does not have switch-off elements, then, overcurrent protection devices, lightning protection and/or energy isolating devices must be provided by the customer.
  • Page 14: Protection Level

    Instruction Manual Tek-Wave 4300C Technology Solutions 3 4 5 RS 4 85 (6 24) v D C Fig 14: 24V RS485/Modbus Wiring Diagram NOTE • Please observe the requirements of the local electrical installation regulations! • Please observe the local regulations on the health and safety of personnel. All operations of electrical components of instruments must be completed by professional personnel who have received formal training.
  • Page 15: Operation

    Instruction Manual Tek-Wave 4300C Technology Solutions o Make sure that the cables are used to meet the requirements of the electrical connection specifications. o Before entering the electrical interface, bend the cable downward to ensure that the water will not flow into the shell, see 1 o Please tighten the cable sealing head, see 2 o Please block the unused electrical interface with a blind plug, see 3 5 Operation...
  • Page 16: Display Or Adjustments

    Instruction Manual Tek-Wave 4300C Technology Solutions 5.1.1.2 Upper Computer Debugging Connect to the upper computer through HART RS232 interface / USB interface 24VDC Tek-Wave 4300C Free Space Radar Level Transmitter HART adapter 250Ω resistance Fig 17: Connection to the computer through HART 5.1.1.3 HART Handheld Programmer Programming 24VDC HART Hand Programmer...
  • Page 17: Menu

    Instruction Manual Tek-Wave 4300C Technology Solutions Fig 19: Display of Tek-Wave 4300C Table 1: Display Keys and its function Display Key Function Enter programming mode; Confirm programming options and modifications to parameters Modify parameter values and select display mode Select programming options and digit of parameters to edit; Display the contents of parameters Exit programming mode and return to higher menu level;...
  • Page 18: Menu Instruction

    Instruction Manual Tek-Wave 4300C Technology Solutions 5.3.3 Menu Instruction 5.3.3.1 Basic Settings • These setting s are basic setup of the sensor such as minimum and maximum adjustment, medium, damping etc. • Press to bring the sensor to program mode from run mode. Then the menu is displayed as shown below *Note: The menu item number is displayed on the top right corner.
  • Page 19 Instruction Manual Tek-Wave 4300C Technology Solutions 5.3.3.1.3 Medium • Each medium has different reflective properties. • This menu is used to set the medium to be solid or liquid and another relative factor. • Move arrow with • Solid or liquid medium can be selected. •...
  • Page 20 Instruction Manual Tek-Wave 4300C Technology Solutions o Press to enter First Echo menu. o Press to select to way to set First Echo o There are five ways to set First Echo  Normal: No adjustments on first echo  Small: Decrease first echo by 10dB ...
  • Page 21 Instruction Manual Tek-Wave 4300C Technology Solutions o Press to move the arrow, select the liquid foam or solid dust strong measurement environment. o Press to confirm the selection. o Press to exit material properties edit menu.  Low DK o Press to move the arrow, select Yes or No for medium with Low DK.
  • Page 22 Instruction Manual Tek-Wave 4300C Technology Solutions 5.3.3.1.4 Damping • Press to enter edit menu. • Press to confirm the modification. • Press to exit. 5.3.3.1.5 Mapping Curve • This menu defines the correlation between the measured value and the output current. •...
  • Page 23 Instruction Manual Tek-Wave 4300C Technology Solutions 5.3.3.1.8 Range • Measure range should be set in order to get accurate result. • Press to enter Range. • Press to confirm the modification. • Press to cancel. 5.3.3.1.9 Blind Area • When a stationary obstacle is measured near the surface of the sensor and the maximum height is not reached, you can use the setting function of the blind area to avoid measuring errors.
  • Page 24 Instruction Manual Tek-Wave 4300C Technology Solutions 5.3.3.2.1 Display Value • Press to select different display types of the measured value. • Press to confirm. 5.3.3.2.2 LCD Contrast adjustments • Press to adjust the B/W contrast. • Increase contrast with , decrease contrast with .Confirm with 5.3.3.3 Diagnostics •...
  • Page 25 Instruction Manual Tek-Wave 4300C Technology Solutions 5.3.3.3.1 Peak Values • It records the maximal and minimal distance. • The records can be cleared to zero at menu. 5.3.3.3.2 Measurement Status 5.3.3.3.3 Echo Curve • In this menu, different curves can be selected to be displayed. •...
  • Page 26 Instruction Manual Tek-Wave 4300C Technology Solutions • Press again to mark zoom end position. • Press to confirm. • Press to exit. 5.3.3.3.4 Simulation • Simulation is used to simulate the 4 to 20mA output current. • The accuracy and linearity of the output current can be checked by simulation. •...
  • Page 27 Instruction Manual Tek-Wave 4300C Technology Solutions 5.3.3.4.1 False Echo • High sockets or vessel installations, e.g., struts or agitators and build-up and weld joints on the vessel walls, cause interfering reflections that can impair the measurement. • False echo storage detects and marks these false echoes to no longer be considered for the level measurement.
  • Page 28 Instruction Manual Tek-Wave 4300C Technology Solutions • Press to confirm the amendment. • The instrument will automatically enter the two points into line with new false echo generated curve to replace the original curve. • Press to confirm the interface will show the revised by this false echo curve. •...
  • Page 29 Instruction Manual Tek-Wave 4300C Technology Solutions 5.3.3.5.2 Failure Mode • Setup the output current on sensor error. • When the arrow points at output mode, press to get failure mode menu. • Press to confirm. 5.3.3.5.3 Minimum Current • Setup the minimal output current is 4mA or 3.8mA. •...
  • Page 30 Instruction Manual Tek-Wave 4300C Technology Solutions 5.3.3.5.5 Unit of Measure • Two sets of measure system units are available. The metric system and the British system. • Press to edit it. 5.3.3.5.6 Language • You can change the language using this menu. •...
  • Page 31 Instruction Manual Tek-Wave 4300C Technology Solutions 5.3.3.6 Copy Sensor Data • In this menu you can back up the sensor settings to restore them when necessary. • Copy from sensor means to save the sensor settings and copy to sensor means to restore the sensor settings.
  • Page 32 Instruction Manual Tek-Wave 4300C Technology Solutions 5.3.3.9 Info • In this menu the most important sensor information can be displayed: o Sensor type o Serial number: 6-digit number o Date of manufacture o Software version Press to enter the Info display menu. •...
  • Page 33: Menu Tree

    Instruction Manual Tek-Wave 4300C Technology Solutions 6 Menu Tree www.tek-trol.com...
  • Page 34 Instruction Manual Tek-Wave 4300C Technology Solutions www.tek-trol.com...
  • Page 35 Sales: +31 76-2031908 Sales: +971-6526-8344 Support: +1 847-857-6076 Email: tektrol@tek-trol.com www.tek-trol.com Tek-Trol is a fully owned subsidiary of TEKMATION LLC. We o er our customers a comprehensive range of products and solutions for process, power and oil & gas industries. Tek-Trol provides process measurement and control products for Flow, Level, Temperature &...

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