Shimano Steps E6000 Series Dealer's Manual
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Shimano Steps E6000 Series Dealer's Manual

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(English)
DM-SP0001-03
Dealer's Manual
E6000 Series
SC-E6000
SW-E6000
FC-E6000
SM-CRE60
DU-E6000
DU-E6001
SM-DUE01
BT-E6000
BT-E6010
SM-BME60
SM-BME61
SM-BCE60
TL-FC38

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  • Page 1 (English) DM-SP0001-03 Dealer's Manual E6000 Series SC-E6000 SW-E6000 FC-E6000 SM-CRE60 DU-E6000 DU-E6001 SM-DUE01 BT-E6000 BT-E6010 SM-BME60 SM-BME61 SM-BCE60 TL-FC38...

  • Page 2: Table Of Contents

    CONTENTS IMPORTANT NOTICE ....................4 TO ENSURE SAFETY ....................5 Installation ......................9 Names of parts ............................10 Product specifications ..........................11 Installing the cycle computer ........................12 Installing and removing the cycle computer ....................13 Adjusting the angle of the cycle computer ....................13 Using the cable band to attach the assist switch to the handlebar ............14 Installing the assist switch .........................14 Installing the battery mount ........................15...
  • Page 3 Charging the battery ..................31 Introduction ..............................31 Proper use of the battery ..........................31 Charging the Battery ..........................31 Battery level indicator ..........................33 Battery level and error indication ......................34 Cycle Computer Display and Setting ..............36 Names and functions of the parts of the assist switch ................36 Basic screen display of the cycle computer ....................36 Launching and exiting the Setting menu ....................40 Changing the settings ..........................41...

  • Page 4: Important Notice

    IMPORTANT NOTICE IMPORTANT NOTICE • This dealer’s manual is intended primarily for use by professional bicycle mechanics. Users who are not professionally trained for bicycle assembly should not attempt to install the components themselves using the dealer’s manuals. If any part of the information on the manual is unclear to you, do not proceed with the installation. Instead, contact your place of purchase or a local bicycle dealer for their assistance.

  • Page 5: To Ensure Safety

    TO ENSURE SAFETY TO ENSURE SAFETY DANGER Be sure to also inform users of the following: „Handling the battery • Do not deform, modify, disassemble or apply solder directly to the battery. Doing so may cause leakage, overheating, bursting, or ignition of the battery.
  • Page 6 TO ENSURE SAFETY „Lithium Ion Battery • If any liquid leaking from the battery gets into your eyes, immediately wash the affected area thoroughly with clean water such as tap water without rubbing your eyes, and seek medical advice immediately. If this is not done, the battery liquid may damage your eyes. •...
  • Page 7 TO ENSURE SAFETY Note Be sure to also inform users of the following: • Be sure to attach dummy plugs to any unused ports. • For installation and adjustment of the product, consult a dealer. • The units are designed to be fully waterproof to withstand wet weather riding conditions. However, do not deliberately place them into water. •...
  • Page 8 Installation...

  • Page 9: Installation

    Installation Installation List of tools to be used The following tools are required to assemble the product. Component Where to use Tool Handlebar fixing bolt Screwdriver #2 Cycle computers Angle adjustment screw Screwdriver #2 Assist switch Fixing bolt Screwdriver #2 Key unit 3 mm Allen key Mount lower case...

  • Page 10: Names Of Parts

    Installation Names of parts „ Names of parts In the case of mechanical gear shifting <BT-E6000 / SM-BME60> Cycle computer SC-E6000 Assist switch SW-E6000 Front chainring SM-CRE60 Crank arm FC-E6000 Drive Unit DU-E6000/ E6001 Speed sensor DU-E6000/ E6001 Battery BT-E6000 Battery Mount SM-BME60 Battery charger...

  • Page 11: Product Specifications

    Installation Product specifications In the case of power gear shifting Assist/Shift switch SW-E6000 Motor unit MU-S705 Internal geared hub SG-C6060 SG-S705 SG-S505 Wire harness E-tube For information on how to install MU-S705, refer to "Installing the monitor unit to the hub (MU-S705)" in the dealer's manual for the ALFINE S705 series.

  • Page 12: Installing The Cycle Computer

    Installation Installing the cycle computer „ Installing the cycle computer Open the clamp (B) and attach it to the handlebar. Attach and tighten the handlebar fixing Handlebar fixing bolt bolt (A) with a screwdriver. Clamp Adapter Handlebar compatibility table øA øB-øA Adapter Fixing bolt...

  • Page 13: Installing And Removing The Cycle Computer

    Installation Installing and removing the cycle computer „ Installing and removing the cycle computer Slide the cycle computer (A) into the Cycle computer bracket (B) as shown in the illustration. Bracket Insert it firmly until you hear it click. To remove the cycle computer, slide it Lever while pushing the bracket lever (C).

  • Page 14: Using The Cable Band To Attach The Assist Switch To The Handlebar

    Installation Using the cable band to attach the assist switch to the handlebar „ Using the cable band to attach the assist switch to the handlebar Temporarily attach the cable band (A) to Cable band the assist switch. Adjust the cable band according to the length of the handlebar.

  • Page 15: Installing The Battery Mount

    Installation Installing the battery mount Example of routing the electric wire Example 1: Secure the electric wire of the Assist switch assist switch (A) to the handlebar using the Cable band cable band (B). Wind the excess electric wire Cycle computer around the area between the cycle computer Stem (C) and stem (D), then connect the wire to the...
  • Page 16 Installation Installing the battery mount SM-BME61 Attach the mount lower case (E) to the Key unit fixing bolt (M5) mounting holes in the frame, insert the Key unit mount fixing bolts (C) into the washers Mount fixing bolt (M5) (D), and secure the case using the bolts. Washer Then, temporarily attach the key unit (B) with the key unit fixing bolts (A).

  • Page 17: Installing The Battery

    Installation Installing the battery „ Installing the battery BT-E6000 / SM-BME60 NOTE Set the battery on the mount rail from behind and slide it forward. To prevent the battery from falling off, check Push it firmly into place. to see that the battery is locked after installation.

  • Page 18: Installing The Speed Sensor

    Installation Installing the speed sensor „ Installing the speed sensor Before installing the speed sensor (A), Speed sensor check that the clearance (a) between the Magnet unit speed sensor and the magnet unit (B) Spoke will be within 3 to 17 mm. Chain stay When checking the clearance is within 17 mm, take wheel truing, frame distortion, etc.

  • Page 19: Mounting The Magnet

    Installation Mounting the magnet „ Mounting the magnet Magnet mounting position Mount the magnet so that its center is aligned over the apex of the triangle symbol. How to mount the magnet Align the speed sensor (A) and magnet Speed sensor unit (B) as shown in the illustration.
  • Page 20 Installing and wiring the drive unit...

  • Page 21: Installing And Wiring The Drive Unit

    Installing and wiring the drive unit Installing the drive unit Installing and wiring the drive unit „ Installing the drive unit Align the three mounting holes (B) in the Drive Unit drive unit (A) with those in the frame. Mounting holes Insert M8 bolts, attach nuts from the opposite side, and tighten them to the designated torque.

  • Page 22: Connecting The Power Cord

    Installing and wiring the drive unit Connecting the power cord „ Connecting the power cord Connecting to the drive unit Align the arrow on the power cord connector Power cord connector (A) with the triangle symbol on the drive unit Drive unit receptacle receptacle (B) and insert the power cord.

  • Page 23: Installing The Ferrite Core (Du-E6001)

    Installing and wiring the drive unit Installing the ferrite core (DU-E6001) „ Installing the ferrite core (DU-E6001) If a ferrite core is included with DU-E6001, install it by following the procedure described below. Depending on the specifi cations, a ferrite core may not be included with DU-E6001, so installation is not required. Install the ferrite core (A) on the power Ferrite core cord (B).

  • Page 24: Connecting The Electric Wire

    Installing and wiring the drive unit Connecting the electric wire „ Connecting the electric wire Set so that the projection on the connector is aligned with the groove on the narrow end. TL-EW02 Plug NOTE Use the Shimano original tool for installation and removal of the electric wire.

  • Page 25: Connecting The Speed Sensor To The Drive Unit

    Installing and wiring the drive unit Connecting the speed sensor to the drive unit „ Connecting the speed sensor to the drive unit Connect the speed sensor unit electric wire to the drive unit speed sensor connector (B) using the TL-EW02 TL-EW02 (A).
  • Page 26 Installing and wiring the drive unit Connecting the light adapter to the drive unit Remove the dummy plug (C) from the Dummy plug drive unit with TL-EW02. Attach the connector of the light adapter to the drive unit. Pass the front light and tail light cables Cable holes through the cable holes (D) shown in the Cover fixing bolt (M3)

  • Page 27: Installing The Ferrite Core (Mu-S705)

    Installing and wiring the drive unit Installing the ferrite core (MU-S705) „ Installing the ferrite core (MU-S705) If a ferrite core is included with MU-S705, install it by following the procedure described below. Depending on the specifications, a ferrite core may not be included with MU-S705, so installation is not required. Install the ferrite core (A) onto electric Ferrite core wire for motor unit (B) and electric wire...

  • Page 28: Installing The Crank And Front Chainring

    Installing and wiring the drive unit Installing the crank and front chainring „ Installing the crank and front chainring Install the left crank arm. Align the crank Indentation arm with the round indentation (A) in Installation direction of the crank the square spindle in the direction shown in the illustration.

  • Page 29: Adjustment Of The Chain Tension

    Installing and wiring the drive unit Adjustment of the chain tension Tighten the lock ring by hand and attach TL-FC32 / FC36 the Shimano original tool. TL-FC38 While holding the left crank, tighten the lock ring in the direction shown in the illustration.
  • Page 30 Charging the battery...

  • Page 31: Charging The Battery

    Charging the battery Introduction Charging the battery „ Introduction You cannot use the battery immediately after shipment. The battery can be used after charging it with the designated charger. Be sure to charge it before use. The battery can be used when the LED on it turns on. „...
  • Page 32 Charging the battery Charging the Battery Charger LED lamp After charging has started, the LED lamp (E) on the charger lights up. Battery level lamp You can check the current charging status on the battery level lamp (F) DANGER located on the battery. Use the battery and charger combination Charging specifi ed by the company for charging and...

  • Page 33: Battery Level Indicator

    Charging the battery Battery level indicator „ Battery level indicator Charging-in-progress indication Battery level indicator*1 Battery level 0% - 20% 21% - 40% 41% - 60% 61% - 80% 81% - 99% 100% : No light : Lighting up : Blinking Indication when the battery is not connected to the charger or bicycle Battery level indicator*1 Battery level...

  • Page 34: Battery Level And Error Indication

    Charging the battery Battery level and error indication „ Battery level and error indication Error indication Indication condition Lighting pattern *1 Recovery type Communication error with Make sure that the cable is not loose or improperly connected. System error the bicycle system If the situation does not improve, contact an agency.
  • Page 35 Cycle Computer Display and Setting...

  • Page 36: Cycle Computer Display And Setting

    Cycle Computer Display and Setting Names and functions of the parts of the assist switch Cycle Computer Display and Setting The following explains the operation procedure for cases where the switch settings are set to the default values. „ Names and functions of the parts of the assist switch Changing the cycle computer display When switching assist modes: the level of assistance becomes stronger...
  • Page 37 Cycle Computer Display and Setting Basic screen display of the cycle computer Speed Displays the current speed. Clock Displays the current time. Speed unit display You can switch between km/h and mph. Battery level indicator Changing the assist mode display Gear and traveling data display Assist Shift...
  • Page 38 Cycle Computer Display and Setting Basic screen display of the cycle computer Speed Displays the current speed. Clock Displays the current time. Speed unit display You can switch between km/h and mph. Battery level indicator Changing the assist mode display Gear and traveling data display Assist Shift...
  • Page 39 Cycle Computer Display and Setting Basic screen display of the cycle computer Turning the battery-powered light on or off Assist Shift 2 seconds When the light The light turns on and off in conjunction with is turned on the battery power. When the battery power is off, the light is off.

  • Page 40: Launching And Exiting The Setting Menu

    Cycle Computer Display and Setting Launching and exiting the Setting menu „ Launching and exiting the Setting menu Starting the setting menu Assist Shift 2 seconds With the bicycle stopped, pressing both the Assist-Y and Assist-Z buttons at the same time for 2 seconds displays the setting screen.

  • Page 41: Changing The Settings

    Cycle Computer Display and Setting Changing the settings „ Changing the settings Gear shifting adjustment with the power gear shifting unit (Adjust) Gear shifting adjustment is performed with the power gear shifting unit. Assist Shift Gear shifting adjustment can only be −...
  • Page 42 Cycle Computer Display and Setting Changing the settings If the adjustment value is [0] Assist Shift − 1 Press Shift-Y or Shift-Z to adjust the adjustment value up or down by 1 speed. Press Assist-X. Assist Shift Select "OK", then perform an actual gear shift to check whether the condition has improved.
  • Page 43 Cycle Computer Display and Setting Changing the settings The condition has worsened Adjust the adjustment value by 2 speeds in the opposite direction and check the − 1 gear shifting operation again. Then, adjust the value by 1 speed in the same direction and check until any noise or unusual feeling is gone.
  • Page 44 Cycle Computer Display and Setting Changing the settings Language setting (Language) Configure the language setting. Language Assist Shift English French German Dutch Press the Assist-Y or Assist-Z button to Spanish move the cursor to the item you want to configure. Italian Pressing the Assist-X button enables the Assist...
  • Page 45 Cycle Computer Display and Setting Changing the settings Beep setting (Beep) Configure the beep setting. Item Details Press the Assist-Y or Assist-Z button to Assist Shift Enable beeps by operation move the cursor to the item you want to configure. Disable beeps by operation Pressing the Assist-X button enables the Assist...
  • Page 46 Cycle Computer Display and Setting Changing the settings Start mode setting (Start mode) Sets the start gear when using start mode function. Item Details Press the Assist-Y or Assist-Z button to Assist Shift No setting move the cursor to the item you want to configure.
  • Page 47 Cycle Computer Display and Setting Changing the settings Clear settings (Clear) Clear the traveling distance. Or return the display setting to default. Item Details Assist Shift Return to the Setting menu Exit screen Clearing the traveling distance Reset the SC display setting to Default default Press the Assist-Y or Assist-Z button to...

  • Page 48: Error Messages On The Cycle Computer

    Cycle Computer Display and Setting Error messages on the cycle computer „ Error messages on the cycle computer WARNING This disappears if the error is fixed. A message appears instead of the clock indication. List of warnings Situation where the Operational restrictions when Code Remedy...
  • Page 49 Cycle Computer Display and Setting Error messages on the cycle computer Error NOTE If an error message is displayed on the entire screen, follow one of the procedures below to If resetting does not solve the problem or the reset the display. same problem occurs frequently, consult an agency.
  • Page 50 Connection and communication with the PC...

  • Page 51: Connection And Communication With The Pc

    You can connect the bicycle (system or components) to a PC via a PC linkage device to carry out tasks such as customizing single components or the whole system and updating their fi rmware. NOTE You need E-tube Project to confi gure SHIMANO STePS and update fi rmware. Download E-tube Project from our support website (http://e-tubeproject.shimano.com). You need SM-PCE1 and SM-JC40/JC41 to For information on how to install an E-tube project, check the E-tube support website.

  • Page 52: Settings Customizable In E-Tube Project

    Connection and communication with the PC Settings customizable in E-tube Project „ Settings customizable in E-tube Project Changes the functions to assign to switches X, Y, and Z of SW-E6000 or switch X and Y of SW-S705. Functions that can be assigned vary depending on the type of switch. Switch function setting •...

  • Page 53: Connecting To The Pc

    Connection and communication with the PC Connecting to the PC „ Connecting to the PC When connecting only individual units NOTE Connect SM-PCE1 to the connector of each unit. When connecting only SW-E6000, you need SM-JC40/41.
  • Page 54 Connection and communication with the PC Connecting to the PC Connecting to the bicycle < When the cycle computer has an available port > Connect SM-PCE1 to an available port of the cycle computer. Assist switch Drive Unit < When the cycle computer has no available port > First, connect SM-JC40/JC41 to SM-PCE1.
  • Page 55 MAINTENANCE...

  • Page 56: Maintenance

    MAINTENANCE Replacing the front chainring MAINTENANCE „ Replacing the front chainring Perform replacement with the chain installed to the rear wheel. Remove the crank arm cap, then remove the crank mounting bolt with a 14 mm socket wrench. After that, remove the right side crank using TL-FC11.
  • Page 57 Please note: specifications are subject to change for improvement without notice. (English) © Nov. 2014 by Shimano Inc. HTR...

This manual is also suitable for:

Sc-e6000Sw-e6000Fc-e6000Sm-cre60Du-e6000Du-e6001 ... Show all

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