Shimano Steps E8000 Series Service Manual

Hide thumbs Also See for E8000 Series:

User manual (69 pages)

User manual (59 pages)

page of 118

/ 118
Bookmarks

Quick Links

Download this manual

E 8 0 0 0 / E 6 0 0 0 S e r i e s

S E R V I C E M A N U A L

Shimano Australia Cycling Pty. Ltd.

2 Wurrook Circuit, Caringbah, NSW, 2229, Australia

Phone: +61-2-9526-7799

Fax: +61-2-9526-7622

E-mail: info@shimano.com.au

http://www.shimano.com.au

Shimano New Zealand Ltd.

79 Apollo Drive, Albany, North Shore City 0632 Auckland,

New Zealand

Phone: +64-9-478-1969

Fax: +64-9-479-6288

E-mail: bikeinfo@shimano.com.nz

http://www.shimano.com

Please note: specifications are subject to change

for improvement without notice. (English)

English(AU)

Need help?

Do you have a question about the E8000 Series and is the answer not in the manual?

Questions and answers

Summary of Contents for Shimano Steps E8000 Series

Page 1 E 8 0 0 0 / E 6 0 0 0 S e r i e s S E R V I C E M A N U A L Shimano Australia Cycling Pty. Ltd. 2 Wurrook Circuit, Caringbah, NSW, 2229, Australia Phone: +61-2-9526-7799 Fax: +61-2-9526-7622 E-mail: info@shimano.com.au...
Page 2 SHIMANO TOTAL ELECTRIC POWER SYSTEM...
Page 3 Get on to trails and ride across terrain that goes up and down. Pedal the bicycle and feel your body interacting with the ground as you angle through a curve and meet the next perspective. SHIMANO STEPS lets you use your legs in a natural way, and helps you use them for longer.
Page 4 INDEX E6000 TOTAL CONCEPT Series E8000 Series / E6000 Series CONCEPT ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• SYSTEM MECHANISM ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• E8000 E6000 SERIES LIST •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• Series FEATURES CONCEPT •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• SYSTEM MECHANISM •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• • DRIVE UNIT / DRIVE UNIT COVER •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• FEATURES • ASSIST SWITCH / CYCLE COMPUTER •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••...
Page 5 Retaining the satisfying feel of pedalling and natural, responsive, brake modulation, the robust E8000 Series now enables authentic MTB maneuverability. It gives people of all ages and abilities the freedom to get outside and enjoy off-road riding. Elder riders can rediscover the authentic pleasure of MTB riding, E8000 Series experienced riders can go further.
Page 6 Elder riders, too, can rediscover the pleasures of their youth. Meanwhile, riding a true MTB with power assistance is a new experience in itself. The E8000 Series allows all riders to develop abilities on bikes with the agile handling, acceleration, and balance of normal MTBs.
Page 7 E8000 Series / SYSTEM MECHANISM SYSTEM E8000 Series MECHANISM Climb to new horizons. Get to trails more quickly and with fresher legs. Extend your range and enjoy the sensation of pedalling with a quiet and powerful motor, refined and responsive assistance, and a large-capacity battery.
Page 8 To extend the pleasure of riding to everyone, each SHIMANO Total Electric Power System provides both power assistance and the satisfying feel of pedalling. The E8000 Series has been designed to be robust, lightweight, and compact. Positioned low on the frame, the midship drive unit allows better-balanced frame designs. The short chain stay specification and narrow Q-Factor ensure that power-assisted MTBs can be designed with the mechanical performance and authentic handling characteristics of conventinal mountain bikes.
Page 9 To withstand the rigors of the trail and deliver power assistance with maximum efficiency, with bolts on either side gripping in a deeper triangular configuration, the E8000 Series drive unit is securely held in place while offering a rigid platform for efficient power transfer.
Page 10 PRIVATE mountain bikes. The E8000 Series is specifically developed for the needs of MTB riders. To realize a natural riding feel, the programming ensures that just the right amount of power assistance is delivered when it is needed.
Page 11 E8000 Series / SYSTEM MECHANISM E-TUBE PROJECT TRY TO USE CUSTAMIZATION Customize functions and operations as you please. Discover the settings that match your personal riding style. Available functions in each devices E-tube offers flexibility by allowing you to customize settings and update firmware by Windows PC or tablet, smartphone. You can access a range of electronic components information quick and easy and check the system status in moments.
Page 12 No rider ever wants to run out of power, so a large-capacity battery is a must. lots of mechanical stress on rotating parts. Along with such changes, tyre impact The E8000 Series battery has a low-profile and attractively-styled design which during trail riding can also unseat the chain. As usual, SHIMANO provides tough, allows it to be mounted safely out of the way on the downtube, and it is dependable solutions.
Page 13 SUPPORT FOR CUSTOMER NEEDS. The quality and serviceability of SHIMANO STEPS is a blessing not only for riders, but for dealers as well. Electronic parts of e-bikes may be an unknown field for dealers. For this reason, SHIMANO will provide training and dealer support and hands on training at retail trade shows by our Shimano Technical Representatives to gain full understanding of SHIMANO STEPS.
Page 14 E8000 Series / SYSTEM MECHANISM MANUAL DOWNLOAD SITE ( http://si.shimano.com/ ) Access the site at the following URL. This site publishes the following documents. User's manuals, Dealer's manuals, Service instructions, Exploded views. It also serves as a portal site leading to sites that publish the following E8000 Series documents.
Page 15 E8000 Series ASSIST MODE RIDING THE BICYCLE You can select an assist mode for each particular application. 1. Turn on the power. • You cannot use the battery immediately after shipment. Refer to ”CHARGING THE BATTERY” (page 27). BOOST TRAIL WALK •...
Page 16 E8000 Series Charging the Battery while Installed onto When Charging the Battery Alone the Bicycle Battery charger: EC-E6000 Battery: BT-E8010/BT-E8020 Battery charger: EC-E6000 1. Connect the battery charger’s power plug to the outlet. Battery: BT-E8010/BT-E8020/BT-E6010 2. Insert the charging plug into the battery's charging port.
Page 17 E8000 Series About the Charger LED Lamp Battery Level Indication After charging has started, the LED lamp on the charger lights up. The current battery level can be checked by pressing the battery's power button. Battery level indication*1 Battery level...
Page 18 E8000 Series INSTALLING / REMOVING THE BATTERY Removing the Battery „ Installing / removing the battery Installation of the battery Installation of the Battery The following description may not be applicable as different types of keys are available. BT-E8010/BT-E6010 BT-E8010/BT-E6010...
Page 19 UN number 3. To unlock the battery, turn the key clockwise and push it in. Batteries are hazardous goods • SHIMANO STEPS battery and carton: - Dangerous Goods class 9: MISCELLANEOUS HAZARDOUS GOODS - Dangerous Goods name: Lithium Ion Battery...
Page 20 E8000 Series TURNING THE POWER ON / OFF ABOUT THE FUNCTIONS OF THE ASSIST SWITCHES AND SHIFT SWITCHES Automatic power off function If the bicycle has not moved for over 10 minutes, the power will automatically turn off. The following explains the operation procedure for cases where the switch settings are set to the default values.
Page 21 E8000 Series CYCLE COMPUTER DISPLAY AND SETTING Changing Assist Mode „ Changing assist mode „ Changing assist mode „ Changing assist mode „ Changing assist mode Press X or Y to switch assist modes. Press X1 or Y1 to switch assist modes.
Page 22 E8000 Series Switching to [WALK] mode (walk assist mode) Switching between displayed traveling data 1. With your feet off the pedals and current speed at [0 km/h], hold The type of traveling data displayed changes each time you press A.
Page 23 E8000 Series About the Setting Menus 2. Press X or Y to select the various menus. Press A to display the setting screen for the selected menu. SW-E8000-L/SC-E8000 Accessing the Setting Menu SW-E8000-L/SC-E8000 <SC-E8000> 1. Hold down A when the bicycle is not moving to display the menu list screen.
Page 24 E8000 Series Clear Clock Reset the traveling distance to default. Configure the "Clock" setting. 1. Press X or Y to select [DST]. 1. Press X or Y to adjust the time. <SC-E8000> • Press X to increase the numbers. SW-E8000-L/SC-E8000 SW-E6000/SC-E6010 •...
Page 25 [BLE pairing] menu when connectivity is poor. Keep light always on Keep light always off 4. When connection is successful, SHIMANO STEPS logo is displayed on screen. If connection is not successful, a message indicating this is displayed. 2. Press A to confirm the setting.
Page 26 E8000 Series Beep Language The beep noise can be turned on/off. Configure the language setting. 1. Press X or Y to select the required setting. 1. Press X or Y to select the required setting. SW-E8000-L/SC-E8000 SW-E6000/SC-E6010 SW-E8000-L/SC-E8000 SW-E6000/SC-E6010 SW-E6010/SC-E6010...
Page 27 For information on how to install E-TUBE PROJECT, check the support website. • You need SM-PCE1 and SM-JC40/JC41 to connect SHIMANO STEPS to a PC. They are not required if there is an available port. • Firmware is subject to change without notice.
Page 28 E8000 Series TECHNICAL DEALER INFORMATION IMPORTANT NOTICE This booklet is an excerpt from the user's manual and dealer's manual. For the latest version of each manual, visit our website at: http://si.shimano.com This booklet shows the steps for assembly. For disassembly, perform...
Page 29 E8000 Series LIST OF TOOLS Component Where to use Tool TL-FC16/TL-FC18 The following tools are needed for installation, adjustment, and maintenance purposes. Crank arm Component Where to use Tool Stopper plate 5mm hexagon wrench Cycle computers Clamp bolt 3mm hexagon wrench...
Page 30 E8000 Series NAME OF PARTS CONNECTING THE ELECTRIC WIRE Set so that the projection on the connector is aligned with the Cycle computer: groove in the narrow end. SC-E8000 Assist switch: TL-EW02 SW-E8000-L ( B ) Plug Front chainring: SM-CRE80/SM-CRE80-B...
Page 31 E8000 Series INSTALLING THE BATTERY MOUNT 3. Install the cable cap. When routing the electric wire in the direction of the stem When routing the electric wire along a cable built-in handlebar, run the wire along the guide of the cable cap then the handlebar.
Page 32 E8000 Series 3. Temporarily attach the key unit with the key unit fixing bolts 5. Temporarily attach the key unit cover to the key unit and adjust (M5). so that the battery can be smoothly connected/disconnected and no noise is produced due to looseness during riding.
Page 33 E8000 Series BM-E8020 7. Route the battery cable through the cable routing hole. Align the protruding parts of the mount upper case and mount lower case. Pull the battery cable until the rubber bush is implanted in the Assembly of the battery connection unit cable routing hole.
Page 34 E8000 Series 2. Secure the mount lower case to the frame by the tightening the Assembly of the key unit mount fixing bolts (M8). ( y ) Front of bicycle ( z ) Rear of bicycle Mount fixing bolt (M8)
Page 35 E8000 Series 5. Align the fixing bolt holes in the key unit with the frame Attaching/detaching the battery on downward attachment/removal design frames mounting holes. ( z ) Downward attachment/ removal design frame Temporarily attach the key unit to the frame with the key unit fixing bolts (M8).
Page 36 E8000 Series INSTALLING AND WIRING THE Replacing the chain guard (SM-CRE80 44T Double chain guard) DRIVE UNIT Replace the chain guard as shown in Installing the Drive Unit the illustration. Chain guard ﬁxing bolt Route the cables before installing the drive unit.
Page 37 E8000 Series INSTALLING/REMOVING THE Drive Unit Wiring Diagram SPEED SENSOR Cycle computer port/ Rear derailleur port/E-TUBE port <SM-DUE10> Dummy plug Speed sensor port 1. Mounting the magnet. Speed sensor Mount the magnet so that its center is aligned over the apex of the triangle symbol.
Page 38 E8000 Series MAINTENANCE <SM-DUE11> Replacing the Clamp Band Install the speed sensor with the 2 speed sensor fixing bolts. Tightening torque: 1. Remove the case fixing bolt with a 2.5mm hexagon wrench and 0.6 N·m replace the clamp band. Clamp band Speed sensor ﬁxing bolt...
Page 39 E8000 Series EXPLODED VIEW Replacing the Guide of the Chain Device Drive Unit DU-E8000 1. Loosen the guide fixing bolt (M5) to remove the guide from the See our website at http://si.shimano.com for the latest information. SM-DUE80 back plate, and then replace it.
Page 40 E8000 Series Chian Device SM-CDE80 E8000 Series Crankset FC-E8050 FC-E8000 FC-E8050 FC-E8000 SM-CDE80 Chian Device SM-CRE80 SM-CRE80 SM-CRE80 SM-CRE80-B E8000 Series Crankset 44T Double Chain Guard ITEM SHIMANO DESCRIPTION CODE NO. ITEM SHIMANO Y1F811100 Crank Arm Fixing Bolt DESCRIPTION CODE NO.
Page 41 Switch Unit for Assist SW-E8000 E8000 Series E8000 Series System Information Display SC-E8000 SC-E8000 SW-E8000-L E8000 Series System Information Display Switch Unit for Assist 　 ITEM SHIMANO INTERCHANGE- DESCRIPTION CODE NO. ABILITY Y71F00002 Stay A (Ø31.8) ITEM SHIMANO INTERCHANGE- DESCRIPTION Y71F00003 Stay B (Ø35)
Page 42 Speed Sensor Unit SM-DUE10 E8000 Series E8000 Series Speed Sensor Unit SM-DUE11 RT-EM900/EM800 Disc Brake Rotor SM-DUE10 SM-DUE11 Speed Sensor Unit Speed Sensor Unit RT-EM900/EM800 Disc Brake Rotor ITEM SHIMANO DESCRIPTION CODE NO. ITEM SHIMANO DESCRIPTION CODE NO. Y72H98010 Magnet Unit...
Page 43 E8000 Series Battery / Battery Mount BM-E8010 Battery Mount BT-E8020 BT-E8020 BM-E8010 Battery Mount Battery Battery BM-E8020 BM-E8020 Battery Mount Battery Mount BT-E8020 BM-E8020 ITEM SHIMANO DESCRIPTION ITEM SHIMANO ITEM SHIMANO CODE NO. DESCRIPTION DESCRIPTION CODE NO. CODE NO. ITEM...
Page 44 HG-X11 CN-HG601-11 CS-M8000 HG-X11 MTB 11-speed 11-40T 11-42T 11-46T Electric wire EW-SD50 LINE-UP CHART E8000 Series Mechanical Derailleur Spec. ú CN-HG901-11 CN-HG701-11 CN-HG601-11 HG-X11 HG-X11 HG-X11 DU-E8000 Back to CONTENTS See our website at http://si.shimano.com for the latest information. Electric wire...
Page 45 E8000 Series SPECIFICATION SHEET Cycle Computer <SC-E8000> See our website at http://si.shimano.com for the latest information. Series SHIMANO Model no. SC-E8000 Standard Switch Unit <SW-E8000-L> Color Mount position Center on handlebar Master unit Wireless system ANT private/Bluetooth® LE Series SHIMANO Firmware update by E-tube Project Model no.
Page 46 E8000 Series Drive Unit Drive Unit Cover <DU-E8000> <SM-DUE80> Series SHIMANO Series SHIMANO SHIMANO Model no. DU-E8000 Model no. SM-DUE80-A SM-DUE80-B Black Standard Standard Color Color Compatible Brake type Disc brake, V-BRAKE Right Cover Motor type Brushless motor Left Position...
Page 47 E8000 Series Disc Brake Rotor Chainring <RT-EM900/RT-EM800> <SM-CRE80-B/SM-CRE80> Series SHIMANO SHIMANO Series SHIMANO SHIMANO SHIMANO Model no. RT-EM900 RT-EM800 Model no. SM-CRE80-B SM-CRE80 SM-CRE80 CENTER LOCK Standard Standard Standard 6-bolt (P.C.D. 44 mm) Color ICE TECHNOLOGIES ICE TECHNOLOGIES FREEZA Gear speed...
Page 48 E8000 Series Battery Battery Charger <BT-E8010/BT-E8020/BT-E6010> <EC-E6000> Series SHIMANO SHIMANO SHIMANO Model no. BT-E8010 BT-E8020 BT-E6010 Black Black Black Color Gray Chemistry Li-Ion Li-Ion Li-Ion Position Down tube Down tube Down tube EC-E6000 Rated voltage (V) Rated capacity (Ah) 11.6...
Page 49 E8000 Series ORIGINAL SERVICE PARTS & TOOLS Battery & Battery Charger Model Image Description Code. No Number Drive Unit / Drive Unit Cover Model Image Description Code. No Battery BT-E8010 for frame type Number BT-E8010 (down tube) 504Wh black EU /...
Page 50 E8000 Series Assist Switch / Shift Switch 3 pcs. Y0AH98030 For 11-speed chain Model (with sharp nose) Image Description Code. No 50 pcs. Y0AH98010 Number Chain Pin 3 pcs. Y08X98031 For 10-speed chain (except CN-7800, with two lines) 50 pcs.
Page 51 E8000 Series TROUBLE SHOOTING Warning Messages on the Cycle Computer Battery LED Lamp Error Indications This disappears if the error is fixed. <SC-E8000> System errors and similar warnings are indicated by the battery LED lamps through various lighting patterns. Error indication...
Page 52 E8000 Series Error Message On The Cycle Computer Trouble Shooting for Each Fuction/Unit If an error message is displayed on the entire Assist function screen, follow one of the procedures below to Symptom Cause / Possibility Remedy reset the display.
Page 53 E8000 Series Symptom Cause / Possibility Remedy Symptom Cause / Possibility Remedy Are the tires inflated to a sufﬁcient pressure? Use a pump to add air. Check the connection for any foreign objects Is the charging plug of the charger securely before reinserting the charging plug.
Page 54 E8000 Series Symptom Cause / Possibility Remedy Symptom Cause / Possibility Remedy Check to see if the connector of the electric wire For mechanical gear shifting connecting the motor unit to drive unit is not Adjust the cable tension. For details, refer...
Page 55 Do I have to pay for E-TUBE application on a tablet or a smart E-TUBE No, it is free. phone? Can I buy the fixing bolts on the frame for E8000 series drive unit No, you can't. You should contact the bike brand SYSTEM (DU-E8000) from SHIMANO? maker or importer.
Page 56 E8000 Series Annex-1 Battery and battery mount compatibility BT-E8010 BM-E8010 BT-E8020 BM-E8020 DU-E8000 BM-E6000-A BM-E6000-B BT-E6000 BT-E6001 SM-BME60-A SM-BME60-B DU-E6001 DU-E6010 BM-E6010 DU-E6002 BT-E6010 DU-E6012 SM-BME61 https://shimano-steps.com/ https://shimano-steps.com/...
Page 57 All these factors contribute to a balanced pedaling sensation. With SHIMANO STEPS the joy of riding a bicycle is retained, while providing an even higher level of freedom. Independent of fitness level or age, long rides or steep slopes become easier than ever.
Page 58 E6000 Series / SYSTEM MECHANISM SYSTEM Gray version Black version E6000 Series MECHANISM CITY TOURING TYPE LIGHT OFFROAD TYPE ASSIST SWITCH SHIFT SWITCH ASSIST SWITCH SHIFT SWITCH CYCLE ASSIST SWITCH COMPUTER • SW-E6000 SW-E6000 SW-E6010-L SW-E6010-R SC-E6010 / CYCLE COMPUTER •...
Page 59 • Durable construction and low maintenance requirements 250Wh 300Wh • Color options: Black, Gray • Color options: Black, Gray Note: SHIMANO STEPS can also be used with a mechanical rear derailleur or internal geared hub. (BT-E6001) Black (BT-8010) BM-E6000-A/B SM-CRE60...
Page 60 SHIMANO’s unique DI2 technology to accurately detect and analyze the rider’s pedaling batteries allow travel distances of 70 km in High Mode, 100 km in Normal Mode, and 145 km in Eco Mode. The SHIMANO STEPS system force after operating the rear shift switch. This is a ground-breaking system that...
Page 61 E6000 Series BASIC USAGE INFORMATION IMPORTANT NOTICE This booklet is an excerpt from the user's manual and dealer's manual. For the latest version of each manual, visit our website at: http://si.shimano.com This booklet shows the steps for assembly. For disassembly, perform these steps in reverse order.
Page 62 E6000 Series HOW TO USE Battery level lamp indication Charging the battery Refer to following section Be sure to charge it before use. Power button Charging-in-progress indication*1 Battery level Turn on the power. Refer to ”TURNING THE Empty 0% - 20% Power cannot be turned on while charging.
Page 63 E6000 Series Charging the Battery While Installed onto Charging the Battery Alone the Bicycle with EC-E6000 only 1. Insert the Battery Charger power plug into the outlet. Charge the batteries on a flat surface indoors. 2. Insert the charging plug into the charging port on the battery mount or the battery. <BT-E6000/BT-E6001>...
Page 64 E6000 Series 8. Slide the battery to the right starting from the point where it BT-E6010 is inserted. Push in the battery until you hear it click. <EC-E6000> <EC-E6000> only 4. Attach the adapter to the charging plug ( only). 9.
Page 65 E6000 Series BASIC OPERATIONS <EC-E6000> <SM-BCE60> 6. Attach the adapter ( ) / charging plug ( ) into the charging port. <EC-E6000> <SM-BCE60> <SW-E6000> <SC-E6010> Assist switch Battery Battery Cycle computer Adapter Charger port Shift switch Groove Charging plug Charger port Power button Light button Charging...
Page 66 The number of gears and the shifting mode are only displayed when using electronic gear shifting. 1. To turn on the power, hold down the power button for <SC-E6010> 2 seconds. Displays the SHIMANO STEPS logo screen during system start up. Icon to indicate when the Battery level light is on Current time 2.
Page 67 E6000 Series CHANGING THE ASSIST MODE Walk Assist Mode Operation You can select a SHIMANO STEPS assist mode for each particular application. 1. When "WALK" is displayed, press and hold down Assist-Y button to start the walk assist function. HIGH...
Page 68 E6000 Series TURNING THE BATTERY- SWITCH THE GEAR POSITION POWERED LIGHT ON OR OFF AND TRAVELING DATA DISPLAY <SW-E6000> <SW-E6010> Displays the current gear ratio or Assist Shift Assist Shift traveling data. The type of traveling data displayed The light turns off in conjunction with the battery power. When the battery power is off, the light is off. changes each time you push Assist-A button.
Page 69 E6000 Series TECHNICAL DEALER INFORMATION IMPORTANT NOTICE This booklet is an excerpt from the user's manual and dealer's manual. For the latest version of each manual, visit our website at: http://si.shimano.com This booklet shows the steps for assembly. For disassembly, perform these steps in reverse order.
Page 70 E6000 Series LIST OF TOOLS TO BE USED NAME OF PARTS In the Case of Mechanical Gear Shifting (Rear) The following tools are required to assemble or remove the product. Component Where to use Tool Handlebar fixing bolt Screwdriver #2 <BT-E6000>...
Page 71 E6000 Series CHARGING THE BATTERY In the Case of Internal Geared Hub Shifting Refer to ”CHARGING THE BATTERY” (page 120). Cycle computer Assist switch SC-E6010 Refer to ”BATTERY HANDLING” (page 35). SW-E6000 SC-E6000 SW-E6010 Shift switch SW-E6000 BASIC OPERATIONS SW-E6010 Electric wire EW-SD50 Maximum...
Page 72 E6000 Series SETTING MENU OF CYCLE Clear Setting COMPUTER Clear the traveling distance, or reset the display setting to default. 1. With the bicycle stopped, pressing both the Assist-X and Assist-Y at the same time for 2 seconds. The “Setting menu" screen is displayed. General 2.
Page 73 E6000 Series Clock Setting Start Mode Setting Configure the clock setting. Sets the start gear when using start mode function. 1. With the bicycle stopped, pressing both the Assist-X and Assist-Y at the same time for 2 seconds. 1. With the bicycle stopped, pressing both the Assist-X and Assist-Y at the same time for 2 seconds. The “Setting menu"...
Page 74 E6000 Series Beep Setting Language Setting <SW-E6000> <SW-E6010> Configure the enable/disable beeps setting. Configure the language setting. 1. With the bicycle stopped, Assist Shift Assist Shift 1. With the bicycle stopped, pressing both the Assist-X and Assist-Y at the same time for 2 seconds. pressing both the Assist-X The “Setting menu"...
Page 75 E6000 Series Adjust (Motor unit with DI2 internal geared hub) The condition has improved <SC-E6000> Adjust the adjustment value by 1 speed Motor unit can be adjusted when it is assembled with DI2 internal geared hub. in the same direction and check the gear shifting operation again.
Page 76 E6000 Series If the adjustment value is not [0] The condition has worsened 1. Press Shift-X or Shift-Y and revert the adjustment value to [0]. Adjust the adjustment value by 2 speeds <SC-E6000> <SW-E6000> <SW-E6010> in the opposite direction and check the Assist Shift Assist...
Page 77 E6000 Series Auto Shift Timing Adjustment Update confirmation window for the drive unit settings backup data Shift timing can be adjusted when in automatic shift mode. 1. With the bicycle stopped, pressing both the Assist-X and Assist-Y at the same time for 2 seconds. The cycle computer has a function to automatically back up drive unit settings.
Page 78 E6000 Series INSTALLING THE CRANK AND 4. Tighten the lock ring by hand and attach the Shimano original tool. While holding the left crank, tighten the lock ring in the direction FRONT CHAINRING shown in the illustration. Tightening torque: 35 to 45 N·m Perform the procedure below for all models, regardless of whether with powered or mechanical gear shifting.
Page 79 E6000 Series REPLACING THE FRONT ATTACHING/REMOVING THE CHAINRING DRIVE UNIT COVER Perform replacement with the chain installed to the rear wheel. Before checking the wiring, installation or removal, the drive unit cover must be removed. 1. Remove the crank arm cap. 1.
Page 80 E6000 Series WIRING Installing/Removing the Ferrite Core (DU-E6001/E6010/E6002/E6012) Below is an example of wiring on a rear carrier type battery. If a ferrite core is included with drive unit, install it by following the procedure described below. Depending on the specifications, a ferrite core may not be included with drive unit, so installation is not required. 1.
Page 81 E6000 Series INSTALLING/REMOVING THE Connecting the Light Adapter to the Drive Unit (DU-E6001 / DU-E6010) SPEED SENSOR To connect the light by the light adapter, carry out wiring as follows. Connecting/disconnecting the Speed Sensor 1. Remove the drive cover. Refer to “ATTACHING/REMOVING THE DRIVE UNIT COVER“ (page 155). to the Drive Unit Fixing screw Light adapter...
Page 82 E6000 Series INSTALLING/REMOVING THE MEASURING AND ADJUSTING DRIVE UNIT THE CHAIN TENSION Mounting holes 1. Align the three mounting holes in the drive unit When using an internal geared hub, it is necessary to adjust the chain tension. with those in the frame. Measure and Adjust the Chain Tension Manually Be careful not to pinch the cables with the frame or drive...
Page 83 E6000 Series INSTALLING/REMOVING THE 3. Adjust the chain tension so that part C of the Part C not hidden by tool’s projection part is not hidden by the chain frame tension measurement tool's frame. BATTERY MOUNT Projection part For Rear Carrier <BM-E6000>...
Page 84 E6000 Series For Rear Carrier For Down Tube Mounting <SM-BME60> <BM-E6010> 1. Secure the key unit to the lower case sub assembly by 1. Attach the mount lower case to the mounting holes in tightening M4 bolt (A) and (B). the frame, insert the mount fixing bolts (M5) into the Upper case sub assembly Key unit fixing bolt (M5)
Page 85 E6000 Series For Down Tube Mounting <SM-BME61> Mount upper case 6. Fully tighten the key unit cover fixing bolts (M4) to Mount fixing bolt (M3) upper case attach the key unit cover. Tightening torque: 1. Attach the mount lower case to the mounting holes in Double-sided seal 0.6 N·m the frame, insert the mount fixing bolts (M5) into the...
Page 86 E6000 Series E-TUBE PROJECT Connecting to the Bicycle The "E-TUBE PROJECT" application can be used to connect a bicycle to a personal computer. This application offers the following functions: <TL-EW02> Use Shimano original tool • Update of the firmware for the entire system or for unit parts •...
Page 87 <SM-PCE1> to the connector of each unit. Get the latest firmware* from Shimano * Software controlling for each unit of SHIMANO STEPS Assist/Shift unit 1. Start the "E-TUBE PROJECT" application on a PC that is connected to the Internet. SM-JC40/JC41...
Page 88 E6000 Series Make connection check 3. Click the [Connection check] button. 1. Turn on the power. <SC-E6010> <BT-E6010> <BT-E6001/BT-E6000> Power button Power button 2 seconds Press once Press once <BT-E8010> Power button Press once 4. Click the [Complete] button to complete connection check. 2.
Page 89 E6000 Series Start the Application (In case of a drive unit’s firmware is both before and after 3.1.0.) 1. The unit will be highlighted in yellow if the latest firmware is available after connecting the unit to the PC. Click [Update firmware]. Update firmware (In case of a drive unit’s firmware is before 3.1.0.) 1.
Page 90 E6000 Series Restoring firmware Do not remove or re-insert the battery or electric wires while this procedure is in When firmware is corrupted, the name of the currently connected unit does not display during connection check. In such cases, the firmware progress.
Page 91 E6000 Series Customize 6. Check the operation of the unit and the display. This function is used to customize the E-BIKE system. If there are no issues The BOSCH eBike Drive Unit and other E-bike Drive Units cannot be customized with E-TUBE PROJECT. with the displayed unit, 1.
Page 92 E6000 Series 2. Click [Drive unit setting] in the 3. Click each item to select the settings description. customize menu screen. <SC-E6000> 3. Click each item to select the settings description. <SC-E6010> The items that can be set are as follows. Item Description Light connection...
Page 93 E6000 Series Switch setting Switch function setting 1. Display the customize menu screen. You can change the functions to assign to switches (X), (Y) 2. Click [Switch setting] in the customize menu screen. and (Z). Select the desired setting for each switch.
Page 94 E6000 Series The settings to be adjusted are as follows. The items that can be set are as follows. Item Description Item Description The components that control gear-shifting rotate in the direction to indicate a lighter gear (clockwise, Down (-) 8 gear(s) Select this when MU-S705 is installed to SG-S505 / SG-C6060.
Page 95 E6000 Series Unit Log Acquisition 3. If there is no malfunction, this will be highlighted in green. If a malfunction might occur, this will be highlighted in red. Click [Unit log acquisition] on the main menu screen. • Acquires various data from the connected units and displays them in a report format. The report is displayed in PDF format. 4.
Page 96 E6000 Series E6000 Series Drive Unit DU-E6002 DU-E6012 EXPLODED VIEW DU-E6002/DU-E6012 Drive Unit SM-DUE60 SM-DUE60 0 degree/45 degree Drive Unit Cover 0 degree/45 degree Drive Unit Cover See our website at http://si.shimano.com for the latest information. DU-E6000 E6000 Series Drive Unit Drive Unit with Cover DU-E6000 DU-E6001...
Page 97 E6000 Series E6000 Series Crankset FC-E6010 E6000 Series CrankSet FC-E6000 FC-E6010/SM-CRE60 SM-CRE60 FC-E6000 Crank Arm Crankset Crank Arm SM-CRE60 SM-CRE60 Gear Gear Double Chain Guard Single Chain Guard ITEM SHIMANO DESCRIPTION ITEM ITEM SHIMANO INTERCHANGE- CODE NO. SHIMANO DESCRIPTION ITEM SHIMANO INTERCHANGE- DESCRIPTION...
Page 98 E6000 Series Cycle Computers E6000 Series Cycle Computers SC-E6000 SC-E6010 E6000 Series SC-E6010 SC-E6000 Cycle Computer Cycle Computer ITEM SHIMANO INTERCHANGE- ITEM SHIMANO INTERCHANGE- DESCRIPTION DESCRIPTION CODE NO. ABILITY CODE NO. ABILITY Y70Z98010 Stay Fixing Screw (M4 x 15.5 mm) 2 pcs. Y70Z98010 Stay Fixing Screw (M4 x 15.5 mm) 2 pcs.
Page 99 E6000 Series Battery Mount BM-E6010 BM-E6010 SM-BME61 Battery Mount Battery Mount ITEM SHIMANO ITEM SHIMANO DESCRIPTION DESCRIPTION CODE NO. CODE NO. ITEM SHIMANO DESCRIPTION Y71B00002 M4 BOLT Y71B00002 M4 BOLT CODE NO. Y71B00003 KEY UNIT COVER ASSY Y71B00004 M5 BOLT Y71B00003 KEY UNIT COVER ASSY Y70N98010...
Page 100 E6000 Series BM-E6000-A/BM-E6000-B SM-BME60-A/SM-BME60-B Battery Mount Battery Mount A:AXA B:ABUS / TRELOCK ITEM SHIMANO DESCRIPTION CODE NO. Y71A00007 Upper case assy(A)_Gray Y71A00012 Upper case assy(A)_Black A:AXA Y71A00011 Upper case assy(B)_Gray B:ABUS / TRELOCK Y71A00013 Upper case assy(B)_Black ITEM SHIMANO DESCRIPTION Y71A00005 M4 bolt (one way type) CODE NO.
Page 101 E6000 Series SW-E6000 SM-DUE01 Assist/Shift Switch Light Adapter Cord Band A×2 Cord Band B×1 SHIMANO ITEM DESCRIPTION CODE NO. ITEM SHIMANO DESCRIPTION CODE NO. Y70J000B0 Fixing Bolt M4 Y70P03000 Unit Fixing Screw M3 Y7EU98010 Cord Band Unit Nov.-2015-3764B A: Same parts. Nov.-2015-3765A ©...
Page 102 Crank arm set Drive unit cover Drive unit cover FC-E6010 SM-DUE60 SM-DUE60-45 SM-DUE60-A SM-DUE60-45A for internal cable routing Chainring set SM-CRE60 E6000 Series Speed Sensor unit Speed Sensor unit SM-DUE10 SM-DUE11 for all brake for Disc brake RD-M8050-GS SHIMANO SHADOW RD+ LINE-UP CHART E6000 Series DI2 Internal Geared Hub, Coaster Brake Spec.
Page 103 Speed Sensor unit Speed Sensor unit SM-DUE10 SM-DUE11 for all brake for Disc brake E6000 Series RT-EM900 RT-EM800 Disc brake rotor for SM-DUE11 180mm 160mm SPECIFICATION SHEET E6000 Series Mechanical Derailleur Spec. Crank arm set FC-E6010 Back to CONTENTS Chainring set New model SM-CRE60 Additional Option...
Page 104 E6000 Series Drive Unit Drive Unit Cover <DU-E6010/DU-E6001/DU-E6002/DU-E6012> <SM-DUE60/SM-DUE60-45/SM-DUE60-A/SM-DUE60-45A> Series SHIMANO SHIMANO SHIMANO SHIMANO Model no. DU-E6002 DU-E6012 DU-E6001 DU-E6010 Black Black Black Black Series SHIMANO SHIMANO SHIMANO SHIMANO Color Gray Gray Model no. SM-DUE60 SM-DUE60-45 SM-DUE60-A SM-DUE60-45A Gray Gray Gray Gray V-BRAKE, Roller...
Page 105 E6000 Series Crankarm Shift Switch/Assist Switch <FC-E6010/FC-E6000> <SW-E6000/SW-E6010> Series SHIMANO SHIMANO Series SHIMANO SHIMANO SHIMANO SHIMANO Model no. FC-E6010 FC-E6000 Model no. SW-E6000 SW-E6000 SW-E6010-L SW-E6010-R Black Gray Switch Type Color Gray Black Gray Gray Standard Standard Color Black Black Hollow Tech Crank arm type Solid...
Page 106 E6000 Series Battery Battery Mount <BT-E8010/BT-E6010/BT-E6001/BT-E6000> <BM-E8010/BM-E6010/BM-E6000-A/BM-E6000-B> Series SHIMANO SHIMANO SHIMANO SHIMANO Model no. BT-E8010 BT-E6001 BT-E6000 BT-E6010 Series SHIMANO SHIMANO SHIMANO SHIMANO Black Black Black Black Model no. BM-E8010 BM-E6010 BM-E6000-A BM-E6000-B Color Gray Gray Gray Black Black Black Black Color Gray...
Page 107 E6000 Series Battery Charger Electric Wire <EC-E6000/SM-BCE60> <EW-SD50> Series SHIMANO SHIMANO Model no. EW-SD50 EW-SD50-I Type For External routing For Built-in routing Compatible system E-tube system E-tube system E-tube port (QTY) E-tube connector (QTY) Cable lentgh 150- Cable lentgh 150- 1600mm* 1600mm* Note...
Page 108 E6000 Series Internal Geared hub Cassette Sprocket <CS-S500> <SG-C6061-8R/SG-C6061-8V/SG-C6061-8C/SG-C6061-8D/SG-C6061-8CD> Series ALFINE Model no. CS-S500 with Chain Guard without (w/ and w/o guard) Gear teeth (w/ and w/o guard) CS-S500 SG-C6061-8R Gear thickness (mm) Series NEXUS NEXUS NEXUS NEXUS NEXUS Super Narrow Function name Inter-8 Inter-8...
Page 109 E6000 Series ORIGINAL SERVICE PARTS & TOOLS Drive Unit / Drive Unit Cover TL-DUE60 Chain tension measurement tool YEZY00002 Model Image Description Code. No Number Drive unit mid ship position without cover (SM-DUE60) gray IDUE6001 25km/h Cycle Computer DU-E6001 Drive unit mid ship position without cover (SM-DUE60) black IDUE6001L Model...
Page 110 E6000 Series Battery & Battery Charger Chainring Model Model Image Description Code. No Image Description Code. No Number Number Chainring for FC-E6000/E6010 38T Battery BT-E8010 for frame type ISMCRE60A8XG without CG black/silver BT-E8010 (down tube) 504Wh black EU / IBTE8010B Australia / New Zealand Chainring for FC-E6000/E6010 44T ISMCRE60B4XG...
Page 111 E6000 Series Assist Switch / Shift Switch 8/7/6 speed chain (HG) 1pcs 116 links ECNHG71C116Q QUICK-LINK (SM-UG51) Model Image Description Code. No 8/7/6 speed chain (HG) 1pcs 116 links Number ECNHG71C116I black connecting pin CN-HG71 Switch gray for assist (initial setting) 8/7/6 speed chain (HG) 1pcs 138 links ECNHG71C138I compatible with SEIS by E-TUBE...
Page 112 E6000 Series TROUBLE SHOOTING Others Model Image Description Code. No Number Warning Message On The Cycle Computer E-TUBE electric wire black (1600mm) for connecting cycle IEWSD50L160 computer (SC) and drive unit (DU) This disappears if the error is fixed. EW-SD50 <SC-E6010>...
Page 113 E6000 Series List of Warnings Operational restriction Situation where the error Code when an error is being Remedy occurred Condition for removing the displayed Situation where the error Code operational restriction when a Remedy occurred Amend the position of the speed sensor and the warning is being displayed The speed sensor may be Power assistance is not...
Page 114 E6000 Series Trouble Shooting for Each Function/Unit Battery Symptom Cause / Possibility Remedy All the five battery level The firmware version of the drive unit may be Consult us. Assist function indicators stay on. out-of-date. The battery quickly loses Symptom Cause / Possibility Remedy The battery may be at the end of its service life.
Page 115 E6000 Series Lights Other Symptom Cause / Possibility Remedy Symptom Cause / Possibility Remedy The front light or the tail When pressing the light does not illuminate switch, two beeps sound, Operation of the switch being pressed has been The E-tube Project settings may be wrong. Consult us.
Page 116 E6000 Series Subject Question Answer The shipment condition from Shimano is under deep sleep mode to minimize battery consumption. BATTERY What does it mean deep sleep mode? Subject Question Answer Charge on the charger before first usage to wake up battery from deep sleep mode. Yes, BM-E6000, BM-E6010 (battery mount) and BATTERY Charging port on battery mount or battery?
Page 117 E6000 Series Graph-1 SOC: State of charge Subject Question Answer Storage Characteristic (Deep Sleep Mode) 1/ There will be warning on the display "W011" DRIVE UNIT (cannot determine accurate speed). ■BT-E6000 / BT-E6010 (418Wh) (Speed What happen when the wheel magnet is off? 2/ Drive unit still support the rider up to the speed 　BT-E6001 / BT-E8010 / BT-E8020 (504Wh) sensor)
Page 118 ® and soft goods within 1 year, of original purchase (“Warranty Period”);and SHIMANO STEPS SPECIAL SITE • Within the Warranty Period the defective Product is sent insured to Shimano with (i) the original retailer’s sale document and receipt identifying the Product and date of purchase, and (ii) details of the defect and (iii) a return address within Australia; then https://shimano-steps.com/...

This manual is also suitable for:

E6000 series Du-e8000 Du-e6001 Du-e6002 Du-e6010 Du-e6012