HARVEY HW303 Instruction Manual
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HARVEY HW303 Instruction Manual

Deluxe wood shaper
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Summary of Contents for HARVEY HW303

  • Page 2: Table Of Contents

    Contents 1.Foreword....................................2 2.Warranty Information................................2 3.Machine Description................................3 3.1 Feature Identification..............................3 3.2 Product Specifications..............................3 3.3 Intended Use.................................4 3.4 Dimensions and Weight.............................. 4 3.5 Electrical Power Requirements..........................4 4.Safety Regulations................................5 4.1 General Safety Instructions............................5 4.2 Specific Safety Instructions for Shaper........................5 4.3 Residual Risks................................6 4.4 Safety Devices................................6 5.Installation of the Machine..............................7...

  • Page 3: Foreword

    1. Foreword 2. Warranty Information This manual contains basic information for qualified Limited Warranty operating staff and describes the surroundings and Two year using ways of the machine for those it is intended. It Proof of Purchase contains also all necessary information for a correct Please keep your dated proof of purchase for and safe operating.

  • Page 4: Machine Description

    3. Machine Description The European & Asian Area: 3.1 Feature Identification Table size 780mmx725mm (with extension) Table height: 860mm Insert 60mm,70mm,100mm,140mm 35mm Spindle size: 5/4" & 3/4" Spindle speed 1400/3000/7000/9000 rpm Capacity under nut 140mm Spindle travel 100mm Dust port 100mm Miter slots 19.05x9.525mm...

  • Page 5: Intended Use

    (Kg) (mm) of wood or materials based on wood to be milled Main 840x760x1020 190/207 with a spindle Machine HW303 （ ） The machine is designed for operation performed Fence 22/25 845x455x250(H) by one worker only. The machine must not be handled by children and 3.5 Requirements of electrical power...

  • Page 6: Safety Regulations

    14. DISCONNECT MACHINES. 4. Safety Regulations Before servicing, when changing accessories or attachments; 4.1 General Safety Instructions 15. AVOID ACCIDENTAL STARTING. 1. KNOW YOUR MACHINE. Make sure the switch is in the ‘’OFF’ ’position before Read and understand the owner manual and labels plugging in;...

  • Page 7: Residual Risks

    7. Do not use the shaper as a toy. Do not use near 27. When using milling tools with diameter ≥16 mm or around children. and circular saw-blades, they shall conform to EN 8. Keep hands away from cutting tool. 847-1:2013 and EN 847-2:2013;...

  • Page 8: Installation Of The Machine

    5. Installation of the Machine 5.1 Transportation and storage Machine Box ： While transporting or handling the machine, be careful and let the activity be done by qualified personnel especially trained for this kind of activity! While the machine is being loaded or unloaded, make sure that no person or subject gets pressed by the machine! Fig.

  • Page 9: Safety Measures Before Use/Installation

    5.3 Requirements for space and floor Please make sure that the machine is placed at least 800 mm away from the wall. The floor should be flat and level. Fig. 8-1 Fig. 8-2 F1: Router Collet 8 mm & 12mm （...

  • Page 10: Installation

    5.4 Installation 5.4.1 Remove the Pallet The machine is fixed on the pallet by M8 hex bolts. Before installing, please take off the motor cover (B) shown in Fig. 11, and remove the moveable parts in the cabinet. Then move the machine out after removing the set bolts under the pallet, as shown in Fig.
  • Page 11 5.4.4 Installation of Spindle and Router Collect 5.4.5 Installation and adjustment of table insert The machine is equipped with spindle and The machine is equipped with 2 sets of table inserts: router collect, and their installation methods are A 1+A2+A3 &...
  • Page 12 5.4.6 Installing the Fence a. Place the cast iron fence body (A) on the main table and fix it to the table by using the locking handle (B), as shown in Fig. 15. Note: There are two sets of mounting holes for mounting the fence vertically or horizontally.
  • Page 13 5.4.9 Electrical Installation Provide the power supply according to Chapter 3.5. Wiring should only be done by professional electricians. Always make sure the machine is properly grounded. All exposed conductive parts should be connected to the protective ground circuit. An over-voltage protection device should be provided by end user.
  • Page 14 ELECTRICAL CONNECTIONS: 220V / 1-Phase...
  • Page 15 380V / 3-Phase Without Brake circuit board With Brake circuit board...

  • Page 16: Operations

    6.2 Adjusting and Locking the Arbor Height (Fig. 6. Operations A: Height Adjustment Handwheel-- Adjust the arbor 6.1 Using the Control Panel （ F ig. 18 ） height. B: Arbor Locking Handle-- Lock the arbor. C: Height Scale-- Show the arbor height. Note: 1.

  • Page 17: Change The Speed Range

    6.3 Adjusting the Speed 1. There are four speed ranges for this machine (they differ in 50Hz and 60Hz). Open the back cover of machine, the speed can be changed by adjusting the belt position. The speeds corresponding to the belt positions are shown in Fig.

  • Page 18: Cutter Installation

    Kg — Resistance coefficient Tree Species Tree species Pine Tree Birch 1.25 Spruce Dahurian Larch Beech Poplar 0.85 Bass Ko — The coefficient of the sharpness of cutter Working Hour 1.25 Fig. 23 Working Hour — Coefficient of the wood humidity Wood Humidity Wood State...

  • Page 19: Adjusting And Using The Fence

    6.5 Adjusting and Using the Fence Assembly There are two individual fences in the fence assembly, each of them can be adjusted and used individually. As shown in Fig. 28, by releasing the locking level (A), the fence can be adjusted to the cutter closely or far away from the cutter.

  • Page 20: Using The Starting Pin

    6.6 Using the Starting Pin 7.Maintenance By using the starting pin provided with the machine, you can do the Free-hand routing, as shown in Fig. This machine requires very little maintenance other 29. Free-hand routing takes a high degree of skill than minor lubrication and cleaning.

  • Page 21: Exploded View And Parts List

    7. Exploded View and Parts List Cabinet Assembly DESCRIPTION DESCRIPTION Table insert (60mm) Nut M8-1.25 O ring 50x2.65 Tapping screw ST4.8X16 Table insert (70mm) Circular plate O ring 80x2.65 Lock nut 8-1.25 Scale Cap screw M5x20 Cap screw M8-1.25x20 Special screw M12-1.75 Shipping strip Table insert (100mm) Flat washer 6...
  • Page 22 Elevation Assembly DESCRIPTION DESCRIPTION Handle Gib block 8.0 Wheel Hex bolt M8-1.25x30 Bushing Nut 8 Set screw M6-1×10 Gib block 6.5 Spacer Lifting bracket Lift Lock washer 8 Safety pin Flat washer 8 Gear Shaft mount Lift bolt key 5x5x30 Gear Bolt bracket Cap screw M8-1.25X25...
  • Page 23 Motor Assembly (Note: E13 & E23 are only for the three-phase motor in European Version) DESCRIPTION DESCRIPTION Strain relief PG13.5 Stop button Reverse switch Flat washer 10 Cable for motor Lock washer 10 Cable for power Cap screw M10-1.5x25 Photo switch Support bracket Photo switch fixing plate Cap screw M6-1X20...
  • Page 24 Arbor Assembly（Metric Spindle + Router Collect） DESCRIPTION DESCRIPTION Draw nut Lock washer 6 Draw bar Cap screw M6-1x12 Nut 22 Router bit Tooth hood washer 22 Router bit bushing 1/4" or 8mm Pulley for arbor Router bit bushing 1/2" or 12mm Short bush Router bit cap Bearing 6206...
  • Page 25 Arbor Assembly（Imperial Spindle + Router Collect） DESCRIPTION REF DESCRIPTION 301 Draw nut 319 spindle washer 5mm 302 Draw bar spindle washer 10mm 303 Nut 22 spindle washer 15mm 304 Tooth hood washer 22 spindle washer 20mm 305 Pulley for arbor spindle washer 30mm 306 Short bush 320 Spacer pin...
  • Page 26 Miter Gauge Assembly DESCRIPTION DESCRIPTION Miter bar Cap screw M4-0.7x14 Miter ring Point Flat HD screw M5-0.8x8 Flat washer 4 Miter body pivot pin Lock washer 4 Miter gauge body Pan HD screw M4-0.7x8 Miter stop pin knob Miter knob Miter stop pin block Flat washer 10 Spring...
  • Page 27 Fence Assembly...
  • Page 28 Fence Assembly Parts List DESCRIPTION DESCRIPTION Hood Bar cover Right slider Side guard Left slider Plastic block Fence Pan head screw M4-0.7x12 Top cover Dust hood Bracket Flat screw M4-0.7x12 Keep back plate Scale Fence cover Flat washer 4 Lock block Pan head screw M4-0.7x10 Lock lever Point...

  • Page 29: Declaration And Conformity

    9.Declaration of Conformity...

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