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The EASTWOOD HOT STAPLER is a precision engineered, professional plastic repair system designed
to create solid, permanent repairs of breaks, cracks and tears in rigid and fl exible plastic parts. Repair
bumper covers, door panels, consoles, plastic toolboxes, housings and more all with one convenient,
fully equipped kit. A three-level heat setting feature enables strong repairs in virtually any plastic
material, hardness or thickness. Just plug it in and go.
WARNINGS
• BURN HAZARD! This tool generates high heat in the dual prong and staple area which can
exceed 400°F. Use extreme caution when mounting staples and never touch dual prongs or
staples when switch is on. Allow suffi cient time for cooling before touching repaired area.
• Wear appropriate, heat resistant work gloves and protective clothing
• Wear appropriate eye protection.
• Use in a well ventilated area and avoid breathing fumes from melted plastic.
• Do not use on or near fl ammable materials.
• Keep away from wet or damp areas.
INCLUDES
• (1) Hot Staple Gun.
• (1) Power Unit.
• (1) Power Cord.
• (100) #13650A, 0.8mm Heavy Duty, "Flat" Stainless Steel Staples.
• (100) #13650B, 0.8mm Heavy Duty, "Wave" Stainless Steel Staples.
• (100) #13650C, 0.8mm Heavy Duty, "Corner" Stainless Steel Staples.
• (1) Storage Case.
ASSEMBLY
• Plug the 6' Power Cord into the
receptacle on the switch side of
the Power Unit (FIG 1).
PREPARATION
• Always clean the plastic part surface being repaired of any grease, dirt, fi lm or other
contaminates before beginning.
• Support the part being repaired with all pieces or cracks in the original confi guration. Clamping
or "blocking" parts into place may be helpful. Modeling clay or putty can be used to support
irregular shaped parts.
• Plan your work before beginning, deciding which type of staple will work best on specifi c
damage. If possible, test operation on a scrap piece of similar material.
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Eastwood Technical Assistance: 800.544.5118 >> techelp@eastwood.com
Fig. 1
Power
Switch
Power Cord
Receptacle
STAPLE SELECTION
• FLAT STAPLES are best for smaller cracks in rigid plastics and bridging tears in fl exible
plastics or pulling together pre-stressed, diffi cult to close cracks.
• WAVE STAPLES are best for larger, longer cracks and complete breaks in rigid plastic.
• CORNER STAPLES are excellent for reinforcing cracks at inside corners, curved areas and
other complex shapes where a Flat or Wave Staple will not fi t.
MAKING REPAIRS
• Plug the power cord into a 120V AC, 60Hz grounded
outlet.
• Switch the main Power Switch on the side of the
Power Unit to the "On" position.
• Set the Temperature knob to suit the material being
repaired (FIG 2). NOTE: Testing on a scrap piece of
similar material is advisable to determine the correct
heat setting.
- "Low" for thinner and softer plastics.
- "Medium" for thicker and semi-rigid plastics.
- "High" for thick and hard plastics.
• Place the desired staple confi guration into one of
three hole locations in the Contact Prongs, choosing
the hole location that provides the best access to the
damage (FIG 3).
• Press and hold the Heat Button on the Staple Gun for
10 seconds allowing the Staple to achieve full heat.
• Carefully press the heated staple gently into the
plastic keeping the staple parallel and square to the
surface (FIG 4) while continuing to hold the Heat
Button.
CAUTION: On thinner and softer materials, it is very easy
to burn through to the outer surface, do not use excessive
force. NOTE: On harder and thicker materials only, it may
be helpful to slightly "twist" the staple into the material.
• When the Staple is satisfactorily burrowed into the material, release the Heat Button, wait several
seconds to allow the molten plastic to fi rm up then withdraw the Staple Gun from the Staple.
• NOTE: For longer cracks, it is best to start on the open end and work toward the unbroken
area. Place staples at approx. 1" apart, fi lling with additional staples if required. For complete
breaks, start at the ends of the break and work toward the center alternating sides as you go.
Place staples at approx. 1" apart, fi lling with additional staples if required.
• When done, the Staple legs can be cut off with side cutters then ground down to the repaired
surface area. CAUTION: Wear appropriate eye protection. If not grinding away remainders of
legs, exercise care when handling part to avoid scratches and cuts from sharp cut staple legs.
To order parts and supplies: 800.345.1178 >> eastwood.com
Fig. 2
Fig. 3
Photo to illustrate location purposes
only – only load one staple at a time
Fig. 4
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