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Argo Service Manual
SECTION DE
General Instructions............................................................................. DE-2
(Conquest Models Prior to C19672).................................................... DE-3
Disassembling the Muffler Assembly
(Conquest Models Prior to C19672).................................................... DE-5
Assembling the Muffler Assembly
(Conquest Models Prior to C19672).................................................... DE-6
Removing the Muffler (Conquests from C19672).............................. DE-7
Installing the Muffler (Conquests from C19672)............................... DE-8
Remove the Muffler (Bigfoot Models).................................................DE-11
Installing the Muffler (Bigfoot Models).............................................. DE-11
Spark Arrestor Information & Maintenance..................................... DE-11
(Response, Bigfoot, Vanguard2 & Vanguard).................................... DE-12
(Response, Bigfoot, Vanguard2 & Vanguard).................................... DE-13
Removing the Intake Duct (Conquest Models)...................................DE-13
Installing the Intake Duct (Conquest Models)....................................DE-14
Ontario Drive & Gear Limited
PH.(519)- 662-2840 FAX (519)- 662-2421
Ducting & Exhaust
Table of Contents
DE-1
Ducting & Exhaust
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Summary of Contents for Argo Conquest Series
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Page 1: Table Of Contents
Argo Service Manual Ducting & Exhaust SECTION DE Ducting & Exhaust Table of Contents General Instructions................DE-2 Removing the Muffler (Conquest Models Prior to C19672)............ DE-3 Disassembling the Muffler Assembly (Conquest Models Prior to C19672)............ DE-5 Assembling the Muffler Assembly (Conquest Models Prior to C19672)............ - Page 2 General Information Argo Service Manual Ontario Drive & Gear Limited www.odg.com GI-28 PH.(519)- 662-2840 FAX (519)- 662-2421...
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Page 3: General Instructions
Ducting & Exhaust Argo Service Manual General Instructions Detailed information on standard workshop and safety procedures, and general servicing operations is not included in this manual, which has been prepared to assist qualified service personnel. ODG assumes no responsibility or liability for PERSONAL INJURY or VEHICLE DAMAGE which results from any servicing procedure performed, including those instructions outlined in this manual. -
Page 4: Removing The Muffler
Argo Service Manual Ducting & Exhaust Removing the Muffler (Conquest Models) On Conquests manufactured prior to C19672: Remove the 2 fasteners in the top of the heat shield. Photo DE-1 Depending on the age of the vehicle, a few earlier models utilized a fiberglass heat shield. This part is no longer available but is fully exchangeable with the newer version. - Page 5 Ducting & Exhaust Argo Service Manual DE-5 DE-6 There are 2 fasteners securing the the entire muffler assembly to the lower body. These are located at the lower body under the front wheel. It may prove easier to remove the front wheel to access the fastener heads with a socket or wrench. Photo DE-6 &...
- Page 6 Argo Service Manual Ducting & Exhaust DE-10 DE-11 Disassembling the Muffler Assembly (Conquest Models) On a clean work surface, remove the single fastener and spacer securing the heat shield to the muffler assembly. Photo DE-11 The above heat shield removed exposes another fastener securing the muffler to the shrouding.
- Page 7 Ducting & Exhaust Argo Service Manual Assembling and Installing the Muffler Assembly (Conquest Models) On an uncluttered work surface, orient the muffler heat shield assembly with the rubber shock lower support, to the back. Insert the muffler into the shroud with the exhaust inlet situated to the right.
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Page 8: Removing The Muffler (Conquests From C19672
Argo Service Manual Ducting & Exhaust DE-19 DE-20 Re-fasten the exhaust manifold to the engine. Torque to specification. IMPOR IMPOR IMPORT T T T T ANT IMPOR IMPOR Exhaust manifold gaskets should be replaced with new ones Assemble the muffler assembly to the exhaust manifold. The original compression springs may be reused but new hardware is recommended. -
Page 9: Installing The Muffler (Conquests From C19672
Ducting & Exhaust Argo Service Manual Disconnect the 2 extension springs connecting the tailpipe to the muffler and remove the tailpipe. Photo DE-22 Unfasten the muffler at the engine and remove. DE-21 DE-22 Installing the Muffler (Conquest Models ) Install the muffler to the engine exhaust manifold and torque to specifications. - Page 10 Argo Service Manual Ducting & Exhaust Disconnect the extension springs. On models manufactured prior to R19647, S13434 & N13436: Remove the extension springs connecting the muffler to the exhaust manifold. Photo DE-24 DE-23 DE-24 On models manufactured from R19647, S13434 & N13436: Disconnect the extension springs connecting the tailpipe to muffler and pull the tailpipe out of the vehicle from the engine compartment.
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Page 11: Installing The Muffler (Response, Vanguard2 & Vanguard
Ducting & Exhaust Argo Service Manual Installing the Muffler (Response, Vanguard2 and Vanguard Models) Install the muffler On vehicles manufactured from S6999, SN8138, RB12075 and prior to S13434, N13436, R19647: Assemble the muffler into the exhaust ducting aligning the tailpipe with the outlet hole in the exhaust screen. -
Page 12: Remove The Muffler (Bigfoot Models
Argo Service Manual Ducting & Exhaust Removing the Muffler (Bigfoot Models) Remove the four fasteners securing the muffler heat shield and remove the shield. Disconnect the extension springs between the tailpipe and muffler and pull the tailpipe from the engine compartment. -
Page 13: Removing The Intake Duct
Ducting & Exhaust Argo Service Manual Remove the tail pipe assembly by disconnecting the springs from the muffler at- tached to the tail pipe. The screen-type spark arrester assembly is located inside the tail pipe. It is fastened with one (1) slotted washer-head hex screw. Find the screw on the side of the outlet tube. -
Page 14: Installing The Intake Duct
Argo Service Manual Ducting & Exhaust Installing the Intake Duct (Response, Bigfoot, Vanguard2 & Vanguard Models) Install the intake duct inserting it closest to the front of the vehicle. This is where the widest available area allows it to be pushed into the vehicle. Position it in front of the engine flywheel fan assembly. -
Page 15: Installing The Intake Duct (Conquest Models
Ducting & Exhaust Argo Service Manual Installing the Intake Duct (Conquest Models) Slip the intake duct between upper and lower body. Position the duct so that both duct and lower body mounting holes are aligned. Install the hardware required to fasten the duct to the lower body Re-rivet the upper body to the lower using washers on the underside of the vehicle. - Page 16 Argo Service Manual Ducting & Exhaust Fasten the duct at the upper hood brace assembly Perform the servicing procedure, Installing the Muffler (Response, Vanguard2 and Vanguard Models) or: Installing the Muffler (Bigfoot Models) Reinstall the bumper. Removing the Exhaust Ducting (Conquest from C19686, all 6x6 Conquests and all...
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My brakes are locking up after 1/2 hour of use and brake level has no tension. Have to pump it multiple times to get it to temporarily work...then the opposite lever does the same thing. Has master cylinder replaced in past and did not solve the problem!?!? Can you help? Thanks much