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Fluke CPS-40M-HC40 Instructions Manual
Fluke CPS-40M-HC40 Instructions Manual

Fluke CPS-40M-HC40 Instructions Manual

Contamination prevention system / high-pressure contamination prevention system

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High-Pressure Contamination Prevention System
Introduction
The Fluke CPS-40M-HC40 (CPS-40M) Contamination Prevention System and CPS-100M High-Pressure
Contamination Prevention System (Product) are accessories that protect pressure controllers from
contamination by the Device Under Test (DUT).
CPS-40M-HC40 (CPS-40M) has a maximum-working pressure of 44 MPa (6400 psi).
CPS-100M has a maximum-working pressure of 110 MPa (16 000 psi).
When the CPS is enabled, the pressure controller controls the CPS valves to decrease the test system
pressure, purge contaminants, and completely vent the test system.
The Product is connected to the pressure controller by a high pressure hose and a control cable. There is an
optional vacuum pump connection (CPS-40M only). All upward pressure changes are accomplished by the
pressure controller. Rough downward changes in pressure are accomplished through the Product's vent
valve. This results in most of the gas being exhausted out of the Product instead of going back to the
controller. Contaminants from the DUT are filtered and liquids drop into a sump. The sump is automatically
purged into a waste bottle when the system is vented. The product includes both mesh and coalescing filters
that are replaceable.
5007263
PN
July 2018
©2018 Fluke Corporation. All rights reserved.
All product names are trademarks of their respective companies. Specifications are subject to change without notice.
Fluke Corporation
P.O. Box 9090
Everett, WA 98206-9090
U.S.A.
Contamination Prevention System
Fluke Europe B.V.
P.O. Box 1186
5602 BD Eindhoven
The Netherlands
CPS-40M-HC40
CPS-100M
Instructions
ООО «Флюк СИАЙЭС»
125167, г. Москва,
Ленинградский проспект
дом 37,
корпус 9, подъезд 4, 1
этаж
1

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Summary of Contents for Fluke CPS-40M-HC40

  • Page 1 Contamination Prevention System (Product) are accessories that protect pressure controllers from contamination by the Device Under Test (DUT). • CPS-40M-HC40 (CPS-40M) has a maximum-working pressure of 44 MPa (6400 psi). • CPS-100M has a maximum-working pressure of 110 MPa (16 000 psi).
  • Page 2 China: +86-400-810-3435 • Brazil: +55-11-3759-7600 • Anywhere in the world: +1-425-446-6110 To see product information and download the latest manual supplements, visit Fluke Calibration’s website at www.flukecal.com. To register your product, visit http://flukecal.com/register-product Safety Information A Warning identifies conditions and procedures that are dangerous to the user. A Caution identifies conditions and procedures that can cause damage to the Product or the equipment under test.
  • Page 3 Box Contents The Product is either of these kits: CPS-40M: CPS-100M: • • CPS-40M-HC40 Test Station CPS-100M Test System • • Pressure Hose, JIC #4 (AN4) fittings High-Pressure Hose, DH500 Fittings (cone • Pressure Hose Adapter Fittings, JIC #4 (AN4): and threaded connection compatible with 1/4 NPT;...
  • Page 4 CPS-40M-HC40/CPS-100M Instructions Features The CPS-40M features are shown in Table 2. The CPS-100M features are shown in Table 3. Table 2. CPS-40M ifc01.eps Number Description  Stand  Pressure Hose  Vacuum Hose TEST port connector LED Indicator Drain Tube...
  • Page 5 Contamination Prevention System High-Pressure Contamination Prevention System Features Table 3. CPS-100M ifc02.eps Number Description  Stand  High-pressure Hose  DUT Port LED Indicator Body Drain Tube Filter Cover Filter Housing...
  • Page 6 CPS-40M-HC40/CPS-100M Instructions Set Up This section details Product set up. W Warning To prevent personal injury, use thread sealing tape only on NPT fittings to avoid incorrect sealing. Do not use on JIC #4 (AN4), BSP, SAE or DH500 fittings.
  • Page 7 Contamination Prevention System High-Pressure Contamination Prevention System Operation - DUT Connection ife004,eos Figure 1. W Caution To prevent Product damage, before you use the CPS-100M, enable the CPS on the pressure controller (SETUP>Instrument Setup External Values>CPS) – refer to controller operators manual. The CPS must be enabled or the controller could be exposed to contamination.
  • Page 8 Purge is used to void the test system connected to the CPS of liquid or particulate contaminants by pressurizing and venting the test system plumbing through the CPS (same as normal operation). Fluke Calibration recommends to do this before a calibration is performed if gross contaminants might be present.
  • Page 9 Contamination Prevention System High-Pressure Contamination Prevention System Purge Ifc06.eps Figure 2. Cutaway of the CPS-40M-HC40 during a Normal Downward Pressure Excursion, or Purge Task ifc15.eps Figure 3. Cutaway of the CPS-100M Purge Task during a Normal Downward Pressure Excursion, or Purge Task...
  • Page 10 CPS-40M-HC40/CPS-100M Instructions CPS Cleanout CPS Cleanout is a function that pushes contaminants from the sump of the CPS out the drain tube. A low- pressure setpoint is automatically set to establish a flow to clean out the CPS for the specified amount of time.
  • Page 11 Contamination Prevention System High-Pressure Contamination Prevention System Maintenance 1. Unscrew the filter cover  counter-clockwise to release the coalescing filter D and O-ring (see Table 4) E. See Figure 3. ifc05.eps Figure 3. 2. Unscrew filter housing F counter-clockwise to release mesh filter H, spring I and O-ring (see Table 4) G.
  • Page 12 CPS-40M-HC40/CPS-100M Instructions ifc04.eps Figure 4. The coalescing filter D cannot be cleaned, and should be replaced when heavily discolored or showing signs of deterioration (see Table 4). 3. Clean the mesh filter H with suitable solvent and replace if necessary (see Table 4).
  • Page 13 LIMITED WARRANTY AND LIMITATION OF LIABILITY This Fluke product will be free from defects in material and workmanship for one year from the date of purchase. This warranty does not cover fuses, disposable batteries, or damage from accident, neglect, misuse, alteration, contamination, or abnormal conditions of operation or handling.

This manual is also suitable for:

Cps-100m