DART Controls 65E Series Instruction Manual

Dc input variable speed controls
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CONTROLS
Instruction Manual
For DC Input Variable Speed Controls
Phone (317) 873-5211
5000 W. 106th Street
Fax (317) 873-1105
Zionsville, Indiana 46077
www.dartcontrols.com
LT133 (1120)
A-5-3921F

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Summary of Contents for DART Controls 65E Series

  • Page 1 CONTROLS Instruction Manual For DC Input Variable Speed Controls Phone (317) 873-5211 5000 W. 106th Street Fax (317) 873-1105 Zionsville, Indiana 46077 www.dartcontrols.com LT133 (1120) A-5-3921F...
  • Page 2: Table Of Contents

    WARRANTY Dart Controls, Inc. (DCI) warrants its products to be free from defects in material and workmanship. The exclusive remedy for this warranty is DCI factory replacement of any part or parts of such product which shall within 12 months after delivery to the purchaser be returned to DCI factory with all transportation charges prepaid and which DCI determines to its satisfaction to be defective.
  • Page 3: Standard Features

    STANDARD FEATURES Provides smooth variable speed capability for mobile, solar-powered and other DC powered equipment ● Maintains variable speed control as batteries discharge ● Adjustable maximum speed, minimum speed, current limit, IR compensation, and motor acceleration ● Inhibit terminal permits optional start-stop without breaking battery lines ●...
  • Page 4: Installation (Diagram)

    65E10E/20E MOUNTING .312” .219” 7.300” 5.500” 4.782” 4.264” 3.845” .875” .900” 5.125” 2.780” 5.530” TOP VIEW SIDE VIEW Caution: Do not mount controller where ambient temperature is outside the range of -30°C (-22°F) to 60°C (140°F) for Chassis model; -15°C (5°F) to 45°C (113°F) for Enclosed model. INSTALLATION (DIAGRAM) Before attempting to wire the control, make sure all power is disconnected.
  • Page 5: Hook-Up Diagrams

    HOOK-UP DIAGRAMS WARNING: DO NOT REVERSE POSITIVE AND NEGATIVE BATTERY LEADS. THIS WILL DAMAGE THE CONTROL. TO CHANGE MOTOR DIRECTION, INTERCHANGE THE POSITIVE AND NEGATIVE ARMATURE LEADS. Refer to the wiring diagrams below for proper connection of DC Voltage, Armature, and Speedpot wiring to the control. CAUTION !! TURN POWER OFF WHILE MAKING CONNECTIONS.
  • Page 6: 65E10/20 Reversing Hook-Up Diagram

    65E10/20 REVERSING HOOK-UP DIAGRAM Optional customer supplied CL output relay 12V Relay Coil Optional Inhibit IN4001 thru 4007 (see hook-up below) Current 5KΩ Min Speed Limit Trip Inhibit (P2-5) Speedpot Output Common (P2-4) Max Speed Pot Low (P2-3) Orange Pot Wiper (P2-2) Customer supplied Pot High (P2-1) 3PDT Center-off...
  • Page 7: Fusing

    FUSING Externally fuse the +Battery (P1-2) input line with Littlefuse CCMR series or Bussman LP-CC series or equivalent fuses designed for use with motors and motor control systems; rated for the lesser of: 1) 200% of the continuous current rating of the drive, or 2) 150% of the motor full-load current. INHIBITING THE CONTROL Using inhibit input - provides fast start- Inhibit via speedpot - provides starting and...
  • Page 8: Options

    OPTIONS -UVL The UVL Option is a factory installed option intended for applications where a battery is used as the source power for the 65E control. The Under Voltage Lockout (UVL) protects the battery from potentially damaging (deep) discharge. The UVL includes two trim pot adjustments: BAT-L and BAT-H.
  • Page 9: Led

    REMOTE FOLLOWER SIGNALS The 65E Series will directly accept 0-10Vdc follower signals, in lieu of the manual speed pot. 0-10V signals are NOT required to be isolated at the source. The +Signal is connected directly to the 65E Wiper connection, the -V or Common is connected to the 65E Pot Lo connection.
  • Page 10: In Case Of Difficulty

    • Min. or Max. trimpots not properly adjusted See “Trimpot Adjustments” • Possible control failure Send to Dart Controls, Inc. Motor rotates in wrong direction • Motor armature hooked up backwards Reverse armature + and - leads Motor stalls under a light load •...
  • Page 11 NOTES:...
  • Page 12 REPAIR PROCEDURE In the event that a Product manufactured by Dart Controls Incorporated (DCI) is in need of repair service, it should be shipped, freight paid, to: Dart Controls, Inc., 5000 W. 106th Street, Zionsville, IN. 46077, ATTN: Repair Department. Please include Name, Shipping Address (no P.O.

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