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Summary of Contents for Vollrath STOELTING CW 5 Plus - 37b
- Page 1 Operator’s Manual Cream whipper CW 5 Plus - 37b model Translation of the original instructions...
- Page 2 Section 1 : Introduction OPERATOR’S MANUAL...
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Page 3: Table Of Contents
Section 1 : Introduction This manual is divided into the following six sections: INTRODUCTION Parts of the Machine Specifications UTILIZATION Machine’s operation: Setting dispensing time IMPORTANT RULES Rinsing Phase and Washing procedure: OPERATION Disassembling Primary Parts: 9 - 10 Disassembling Secondary Parts: 10 - 11 Cleaning and Sanitizing Disassembled Parts: Cleaning Machine:... - Page 4 Section 1 : Introduction OPERATOR’S MANUAL...
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Page 5: A Parts Of The Machine
Section 1 : Introduction Parts of the Machine Nozzle Cream Container Drip tray Cream aspiration tube Outlet tube Pump Cream dispenser Fixing rod Labyrinth Refrigeration tank Labyrinth-tube Air Regulator Knob (for Adjustment) Condenser outlet Air regulator Support feet Control panel Outer panels Faucet Spare Parts Kit and Brushes... -
Page 6: C Machine's Operation
Section 2 : Utilization Machine’s operation: For switching the machine on and off. Press to pre- ON/OFF button pare the machine to operate and subsequently the tank temperature is displayed on the digital display (2). Light indicates that the machine is powered up. Power LED When lit the LED indicates that the machine is supplied with electricity. -
Page 7: Important Rules
Section 2 : Utilization IMPORTANT RULES NEVER: ! ADD SUGAR IN CRISTALS, ONLY LIQUID SUGAR. ! DISASSEMBLE THE PUMP FOR CLEANING. Setting dispensing time DURING ITS FACTORY INSPECTION, THE MACHINE HAS BEEN PROGRAMMED WITH OPTI- MAL VALUES FOR THE OPERATION. IF PARAMETER VALUES DO NEED TO BE ALTERED, MAKE ANY NECESSARY MACHINE PRO- GRAMMING CHANGES BEFORE STARTING PRODUCTION. -
Page 8: D Rinsing Phase And Washing Procedure
Section 3: Operation Rinsing Phase and Washing procedure: Having pressed the PROGRAMMING / ADJUSTMENT + button , the P3 code flashes on the digital display. Setting the continuous dispensing (Co). Maintain the dispensing active until the washing solution mix contained in the cream container is used up. DO NOT RUN THE PUMP WITHOUT SOLUTION IN ORDER TO AVOID DAMAGING IT NOTE: ROTATE THE AIR REGULATOR KNOB TO POSITION BETWEEN 1 - 2... -
Page 9: E Disassembling Primary Parts
Section 3 : Operation - (D9) Press the “DISPENSING” button again to stop the continuous functioning when the cream container is empty. - (D10) Repeat operations (D6-D7-D8-D9) with 2 quar- ts of room temperature water to wash all residues of detergent from the machine. -
Page 10: F Disassembling Secondary Parts
Section 3: Operation Disassembling Primary Parts: Disassembling of the faucet, of the labyrinth and of the cream container. - (E6) Turn the nozzle clockwise and turn the cream di- spenser clockwise using the fixing rod included in the spare parts kit. - (E7) Turn faucet 45°... -
Page 11: Cleaning And Sanitizing Disassembled Parts
Section 3 : Operation Disassembling Secondary Parts: Disassembling valve assembly, removing of the O-Ring gaskets of the labyrinth and of the valve assembly. - (F5) Remove the gaskets on the labyrinth, using a non-metallic pointy tool, taking care of not damaging the gaskets’... -
Page 12: H Cleaning Machine
Section 3: Operation Cleaning Machine: - (H1) Using a detergent solution and the small barrel brush provided, clean the holes of the body pump by dipping the brush in the solution and brushing the in- side of the holes. - (H2) Using a detergent solution and the big barrel brush provided, clean the hole of the outlet tube by dipping the brush in the solution and brushing the inside of the hole. - Page 13 Section 3 : Operation Assembling Secondary Parts of the Machine: Reassembling of the air regulator body. - (L2) Insert the 2 O-Ring gaskets on the air regu- lator body. • Reassembling of the valve assembly. - (L2) Insert the O-Ring gasket on the valve. - (L3) Insert the O-Ring gaske on the valve socket.
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Page 14: M Assembling Primary Parts Of The Machine
Section 3: Operation Assembling Primary Parts of the Machine: Reassembling of the air regulator onto the pump cover. - (M1) Insert the air regulator body on the pump cover. - (M2) Insert the valve assembly in the air regulator body. - (M3) Screw clockwise the air-regulation knob on the air regulator body. - Page 15 Section 3 : Operation Assembling Primary Parts of the Machine: Reassembling of the cream aspiration tube, positioning of the cream container and lid. - (M10) Insert the cream aspiration tube in the hole of the air-regulator. - (M10) Push the tube to fix it properly in the air-re- gulator.
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Page 16: Sanitizing
Section 3: Operation Sanitizing: FOR ALL PROCEDURES USE SANITIZED GLOVES. SANITIZING MUST BE DONE AFTER THE MACHINE IS CLEAN AND JUST BEFORE THE MACHINE IS FILLED WITH CREAM. SANITIZING THE NIGHT BEFORE DOES NOT ENSURE SANITIZATION THE NEXT DAY. HOWEVER, YOU SHOULD ALWAYS CLEAN THE MACHINE AND PARTS AFTER USING IT. - Page 17 Section 3 : Operation Sanitizing: After reinstalling all the machine’s components (as previously described), carry out a sanitization with water solution and disinfecting STERA-SHEEN manufactured by PURDY PRODUCTS. Follow accurately the next steps: - (N1) Prepare a pail with a solution composed by 1 gal. of water (max 104 °F) and 1 oz.
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Page 18: Replacing The Gaskets
Section 4 : Maintenance Replacing the gaskets CHECKING INTERVAL: 500 hours or quarterly AUTHORISED OPERATOR: 1 Operator TIME NEEDED: 5 minutes TOOL: Non-metallic pointy tool - Regularly check the integrity of the gaskets and substitute them if they are broken, worn or swollen. - Only use original gaskets, made of food-safe rubber. - Page 19 Section 4 : Maintenance c) Gaskets of the cream aspiration tube: • Remove the cream aspiration tube from the air-regula- tor. Remove the worn gaskets OR (7) from the cream aspiration tube, using a non-metallic pointy tool, taking care not to scratch the gaskets’ seats. •...
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Page 20: Troubleshooting
Section 5 : Troubleshooting OPERATOR’S MANUAL... -
Page 21: R Troubleshooting - Flowchart
Section 5 : Troubleshooting Troubleshooting – flowchart In fault conditions the machine may malfunction, as specified below: MACHINE DOES NOT OPERATE OR OPERATION IS INTERRUPTED THE MAIN SWITCH IS IN THE ON POSITION (1), THE POWER WARNING LIGHT DOES NOT SWITCH ON. The plug is noT inserTed in The insert it CorreCtly. - Page 22 Section 5 : Troubleshooting MACHINE REPEATEDLY TRIPS THE ELECTRIC OVERLOAD SWITCHES OR BLOWS THE MAIN FUSES. ContaCt the teChniCal assistanCe The capaciTy of The elecTrical sys- serviCe. Tem is noT sufficienT To power The machine. The elecTrical specificaTions of The ContaCt the teChniCal assistanCe overload swiTches or fuses are noT serviCe.
- Page 23 Section 5 : Troubleshooting NO CREAM DISPENSING developmenT of buTTer on The disassemble labyrinth and/or Cream labyrinTh and/or in The cream dispenser and Clean it as desCribed in seCtions “F,G”. dispenser. disassemble the Cream aspiration The cream aspiraTion Tube is tube and Clean it as desCribed in obsTrucTed.
- Page 24 Section 5 : Troubleshooting AIR COOLING IS INSUFFICIENT OR IT SWITCHES OFF IN A FAULTY WAY There are obsTrucTions in fronT restore the minimum distanCe required. of The air condenser grilles, or The disTance is less Than re- quired in sec. b “specificaTions”. The TemperaTure in The working restore the operating temperature, as environmenT is Too high and There...
- Page 25 Section 5 : Troubleshooting OPERATOR’S MANUAL...
- Page 26 Section 6 : Replacement Parts Replacement Parts: Part Number Description Quantity A03.221 CREAM DISPENSER A11.153 LABYRINTH TUBE A13.016 LABYRINTH 1.8 B06.012 CREAM CONTAINER G04.011 EP1 FOOD GREASE TUBE P02.010 GASKET O-RING 3043 P02.013 GASKET O-RING 2050 P04.116 WHITE NOZZLE P04.118 WHITE NOZZLE P04.382 DISPENSING FAUCET...
- Page 27 Section 6 : Replacement Parts Part Number Description Quantity A02.004 VALVE A03.044 VALVE SOCKET A03.049 AIR REGULATOR KNOB A03.217 AIR REGULATOR BODY A05.003 AIR REGULATION SPRING (DIM D21800) A06.305 AIR REGULATOR ASSEMBLY A11.033 FIXING ROD A11.036 CREAM ASPIRATION TUBE P02.001 GASKET O-RING 2037 P02.013 GASKET O-RING 2050...
- Page 28 updated 04-02-2020...
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