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Serial Number Brand Brand Model Number of Recycler Engine Serial Number Clutch Serial Number Engine Model Number Clutch Model Number MANUFACTURED BY BANDIT INDUSTRIES, INC PHONE: 561-2270 PHONE: 952-0178 IN USA FAX: 561-2273 ~ SALES DEPT. FAX: 561-2962 ~ PARTS/SERVICE WEBSITE: www.banditchippers.com...
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CALIFORNIA PROPOSITION 65 WARNING ADVERTENCIA Breathing diesel engine Respirar gases de escape de exhaust exposes you to motores diesel expone chemicals known to the quÍmicos conocidos por el estado State of California to cause de California como causales de cancer and birth defects or cáncer y defectos congénitos u other reproductive harm.
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11. _____ The customer has received instruction and fully understands that warranty will not apply if the machine is operated with replacement parts or equipment not manufactured or recommended by Bandit Industries, Inc. 12. _____ Customer has received, been advised, and understands the manuals, and the Safety/Service video supplied with the recycler.
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Copyright 2-17 FORM #Q-110 DATE PURCHASE: ______________________ TO BE RETURNED AFTER THIRTY (30) DAYS OF OPERATION MODEL: ________________________________ SERIAL NUMBER: _______________________ Please return to: Customer Data Department 6750 Millbrook Road DEALER NAME: ________________________ Remus, MI 49340 _______________________________________ Phone: (800) 952-0178 in USA Phone: (989) 561-2270 Fax: (989) 561-2273...
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ENGINE COMPONENTS ..............80 MISC. HYDRAULIC COMPONENTS ..........82 CONTROL BOX COMPONENTS ........... 83 SERVICE RECORD ................84 NOTICE ANY PART, PORTION, DESIGN, NUMBER, SPECIFICATION, AND/OR DIMENSION IN THIS MANUAL IS SUBJECT TO CHANGE WITHOUT NOTICE BY THE MANUFACTURER. Bandit Copyright 3/20...
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NOTICE The producer of this Bandit product reserves the right to make any modifi cations or revisions to the design or specifi cations of its machine without advance notice. The producer also reserves the right to change machine and part prices as needed without advance notice.
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WORK ORDER NUMBER LOCATIONS NOTICE 1. Serial number on side of tongue 2. Work order number on top of tongue The engine information is located on the engine block. The clutch information is located on the clutch plate (if equipped). Bandit Copyright 3/20...
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Make sure the machine is in excellent machine. You may obtain additional copies of this condition, and all the guards are in place, tight and manual from your Bandit Dealer. secure. Before operating machine, you must have all Wear all personal protection equipment (PPE) potential operators;...
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DANGER 50 ft. (15m) 30 ft. (9.1m) 15 ft. 15 ft. INFEED DISCHARGE (4.6m) (4.6m) DO NOT APPROACH THE RESTRICTED AREAS WHILE THE MACHINE IS OPERATING OR YOU WILL BE INJURED. D-83 11/19 Bandit Copyright 3/20...
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“Daily Start Up & Maintenance”. Make no stone materials, and solid metals. modifications to your equipment unless specifically recommended or requested by Bandit Industries Inc. DANGER DANGER The teeth must be securely fastened and torqued Before attempting any type of maintenance, in position.
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After engagement raise engine RPM to full throttle. Engaging and disengaging the clutch at high engine RPM will quickly and excessively wear out clutch plates as well as bearings. Refer to clutch manufacturer’s manual for proper service and operation. Bandit Copyright 3/20...
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(including behind) the beltshield and guards, inside battery and tool boxes, inside cabinets (if equipped), and anywhere materials collect. ALWAYS keep several type A:B:C fire extinguishers operational and on the job at all times. Bandit Copyright 3/20...
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VOLUME OF A CONE Height (Feet Meters) Pile Diameter (Feet or Meters) Approximate Volume of Pile Diameter x Diameter x Height In Cubic Yards Approximate Volume of Pile = Diameter x Diameter x Height x 0.26 In Cubic Meters Bandit Copyright 3/20...
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11,500 - 12,000 lbs. (5,220 - 5440 kg) Fuel Tank Capacity 40 gal. (151 L) Hydraulic Tank Capacity 40 gal. (151 L) MACHINE ORIENTATION REFERENCE D I S D I A S I D I V E S I D I N F Bandit Copyright 3/20...
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15 Yoke Lock Pin Hole Radiator side, on pivoting arm 16 Fuel Tank Drive side of the machine, towards discharge end 17 Cutterhead Belts Drive side 18 Wooden Push Paddle Drive side on beltshield 19 Cutter Teeth & Hardware On cutterhead Bandit Copyright 3/20...
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MODEL 1425 CONTROLS COMPONENTS Bandit Copyright 3/20...
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MODEL 1425 CONTROLS CONTROLS REMOTE HYDRAULIC VALVE KEYPAD CONTROL PANEL 3,4,7 Bandit Copyright 3/20...
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Once the button is released the feedwheel and infeed conveyor stop. 10. Keypad On / Off: To use the keypad press the button labelled “Keypad On/Off”. Note: To use the functions on the keypad; the control panel must be set to “Manual” Bandit Copyright 3/20...
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Cable (Tight when plugged in and padlock is in) Electric Disable Padlock Socket Plug Electric Socket Hood Disable Plug Discharge Hood Pin access door Chain Hood Door DISCHARGE ACCESS DOOR CUTTERHEAD Bandit Copyright 3/20...
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19. Do not drive too fast for road conditions or exceed speed regulations for equipment towing. Machine must be hauled level and the towing vehicle must be sized to handle hitch weight, towing weight, and braking requirements. Bandit Copyright 3/20...
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MODEL 1425 MAINTENANCE MAINTENANCE The Bandit is a very simple machine to maintain. If you will follow a regular scheduled preventative maintenance program, you should have years of trouble free operation. DANGER NOTICE Failure to properly break-in your engine may Before attempting any type of maintenance, result in poor bearing and piston ring surfaces.
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If a problem is found, contact bearing seals by pumping in too much grease. Most the machine manufacturer or an authorized Bandit of the failures related to bearings are diagnosed dealer. Check the condition of the cutterbodies, cutter as “Contamination”.
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Thoroughly clean cooler fins at least once a day tension adjustment, frequently adjust and lubricate or more in excessive conditions. Make sure debris per PTO clutch manufacturer’s manual. Bandit is not packed between fins. Use compressed air Industries, Inc. does not warranty clutch failures.
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3 MONTH MAINTENANCE 1. Hydraulic oil filter(s): Must be replaced after FIRST 10 HOURS OF OPERATION, USE A 10 MICRON FILTER. After first change replace oil filter every 3 months or 400 hours. Bandit Copyright 3/20...
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35. Check around entire machine for any foreign objects, tools, cans, saws, etc. 36. Review all safety procedures on decals, from manual, and from video. 37. Wear all applicable safety equipment: hard hat, face shield, gloves, eye protection, ear protection, etc. 38. Remember to check EVERYTHING on the checklist. Bandit Copyright 3/20...
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Change hydraulic oil and flush the hydraulic tank. Replace hydraulic suction screen(s) annually or every 2000 hours. Drain and clean the fuel tank. On machines built before 4/20, remove all grease from drum head bearings, repack and fill housing 1/2 full. Bandit Copyright 3/20...
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PAINT & DECAL CARE DECAL CARE PAINT CARE To help keep up the appearance of your Bandit Decals located on your Bandit equipment contain useful information to assist you in operating your equipment and reduce the possibility of surface rust follow these steps: equipment safely.
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Lubricate per MFG’s instructions Use as a reference only, locations may vary depending on options or component manufacturer. NOTICE Lubrication point instructions are described on the machine, in the Maintenance Section of this manual or component manufacturer’s manual. Bandit Copyright 3/20...
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MAINTENANCE LUBRICATION CHART Use as a reference only, locations may vary depending on options or component manufacturer. NOTICE Lubrication point instructions are described on the machine, in the Maintenance Section of this manual or component manufacturer’s manual. Bandit Copyright 3/20...
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2 minutes and then disconnect the battery. • Always keep the cutterbody bolts torqued at 700 • Always use cutterbody bolts supplied by Bandit or ft.-lbs. (649 Nm). Loose bolts can cause premature a Bandit dealer. The cutterbody bolts are specially wear to the cutterbody, cause the support arm to made for this application.
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Torque every bolt with a torque wrench. If you over torque these bolts, it can cause premature failure. Make sure the cutterbody support arms are properly clamped on the cutterbody. The bolts alone are not enough to secure the cutterbody in place. When replacing cutterbodies, the cutterbody bolts must be replaced as well. Bandit Copyright 3/20...
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9. Insert the new cutterbody into the support arms. possible. Listen for any type of noise that is Use only bolts supplied by Bandit to put back foreign. Any steel on steel noise is foreign. If together. Failure to do so, may cause premature...
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2 minutes and then disconnect the battery. will cause major damage to your machine. NOTICE ALWAYS use Bandit replacement parts. Failure to do so may cause major damage to your machine. TOOTH LIFE Tooth life depends on the amount of abrasive materials and contaminates in the raw material, the amount of production being processed, and how fine the end product is.
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Knife replacement should be done in sets of the same width knives. That will reduce chipping vibration and increase chipping BELT SANDER: 900-9908-43 performance. 80 GRIT BELT: 900-9908-44 Beast Knife 34 ¹⁄2° Min. 3 1/2” (89 mm) Bandit Copyright 3/20...
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Through various tests, Bandit has found that using the Knife Saver will increase the life span of chipper knives if used during the recommended times. Each knife installed in every new machine at Bandit has the Knife Saver used on it before leaving the factory. The Knife Saver can be purchased from your local Bandit dealer.
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6. Tighten and torque the anvil bolts to 375 ft-lbs. (508 Nm). Figure 1 ANVIL BOLTS Figure 2 3/16” to 1/4” (4.8 mm to 6.4 mm) Anvil Anvil Bolts Bandit Copyright 3/20...
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6. Push the screen all the way back into position. 7. Put the retainer plate back into place, tighten and retorque the 6 mounting bolts to 75 ft-lbs. (102 Nm). Screen Latch Hook Retainer Plate Bandit Copyright 3/20...
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3. Adjust the nut (highlighted in green in Figure 2) so the infeed conveyor tail shaft moves out. Do 6. Reinstall the access cover and infeed conveyor not overtighten. bearing covers. Infeed Conveyor Access Covers Cover Access Cover Bandit Copyright 3/20...
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2. Loosen the appropriate jam nut and tighten center of the discharge frame after the machine the adjusting bolt so the discharge drive pulley is started. moves out. Do not overtighten. Discharge Drive Adjusting Bolt Jam Nut Adjuster Assembly Bandit Copyright 3/20...
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10. Tighten the engine adjuster jam nuts on the 5. Adjust the belt tension if the force fall outside clutch end. of this range. 11. Recheck the belt tension and alignment, if readjustment is needed go back to step 2. 12. Reinstall beltshield. Bandit Copyright 3/20...
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48 - 51 lbs. (21.8 - 23.1 kg) of force per poly band belt. train working for you, not against you, by checking for needed adjustment or replacement. GOOD BELT WORN SHEAVE WORN BELT BELT BELT BELT SPACE SHEAVE SHEAVE SHEAVE Bandit Copyright 3/20...
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375 ft-lbs (508 Nm) and the 2 cap bolts that go through bearing housing are torqued to 40 - 45 ft-lbs (55 - 67 Nm) cutterhead bearings. See Figure 6. Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Bandit Copyright 3/20...
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Do not spend excessive time trying to remove the pin and coupler. If problems occur during pin and coupler removal, contact your nearest dealer or Bandit Industries.
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TO THE KEY POSITION DISCHARGE HEAD MOTOR SHAFT SPECIAL KEY LEE-TITE COUPLER DISCHARGE HEAD SHAFT 5/8"-18NF HEX NUT - APPLY LOC-TITE 263 (RED) 5/8"-18NF x 2 1/2" GR. 8 HEX HEAD BOLT TORQUE TO 250 FT.-LBS. (339 Nm) Bandit Copyright 3/20...
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Keep looking at the cable tension gauge until it is infeed. Before restarting the machine, the emergency centered as shown. shut down switch must be reset by pressing the blue reset button on the side (see Figures 1 & 3). Bandit Copyright 3/20...
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Adjust or Action particular parallel Characteristic and balance particular stops and replace load per to the needed of wide tires. Adjust or load per adjust tire catalog ground flotation tires replace. tire catalog brakes Bandit Copyright 3/20...
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If the engine will throttle up or down, refer to Hydraulic systems not Hydraulic systems not working working. A hydraulic or coil issue is eliminated as the problem if the control handle on the valve moves. Blown fuse. Check fuses on front of control panel and replace if needed. Bandit Copyright 3/20...
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See relief valve setting in the hydraulic section. Check to see if any other function on the valve bank works. If another No hydraulic system pressure. function works, check the motor. Check the pump. Bandit Copyright 3/20...
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If using the radio remote control, check the maintenance screen on Faulty switch in radio remote control panel to check that inputs are functional (Refer to the Bandit control. Controls manual). A check of the hydraulic pressure can be done by placing the pressure gauge into the diagnostic port provided on the control valve and plugging the feedwheel hydraulic lines.
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If using the radio remote control, check the maintenance screen on Faulty switch in radio remote control panel to check that inputs are functional (Refer to the Bandit control or tether control. Controls manual).
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Failure to plug ports will allow debris to enter components which will void warranty. The Bandit is equipped with a very efficient, simple hydraulic system. Each component is capable of withstanding a specified PSI (bar) and still operate for a very long time.
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Based on the varying temperatures of the area When choosing a hydraulic fluid - these maximum where Bandit equipment is used, and the high and minimum specifications must be met: demand and loads placed on this equipment, Bandit has filled each hydraulic system with Petro-Canada’s...
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After the initial start-up of the machine and after any replacement of hydraulic components, fittings and hoses must be re-checked for leaks and clearances. NOTICE Do not under any circumstances over-set these relief pressures, because it will cause damage to component parts as well as hydraulic parts. Bandit Copyright 3/20...
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RED MARKER ELECTRIC LIGHT BRAKES AMBER MARKER RED MARKER TAIL LIGHT & LEFT TURN LIGHTS LIGHTS+ Ground Power For Left Turn & Brakes Right Turn & Brakes Running Lights Electric Brakes Brakes (BR) (BL) JUNCTION BOX (BL) Bandit Copyright 3/20...
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Some of the components shown in this section are for optional equipment and may not apply to every machine. NOTICE Bandit Industries Inc. reserves the right to make changes in models, size, design, installations and applications on any part without notification.
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Some decals are for optional equipment. Decal locations may vary, these are general Some decals are for optional equipment. Decal locations may vary, these are general NOTICE NOTICE locations. If any decals become damaged, replace immediately. locations. If any decals become damaged, replace immediately. Bandit Copyright 3/20...
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MODEL 1425 INFEED CONVEYOR FRAME COMPONENTS NOTICE Parts may not be exactly as shown. Bandit Copyright 3/20...
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Mount - Radiator Side Infeed Conveyor Guard - 16 931-2001-42 Radiator Side Infeed Deflector Assembly - 9 931-2000-90 Drive Side 17 931-3003-04 Infeed Conveyor Slide Plate NOTICE Nuts, bolts, washers, and other hardware can be ordered by physical description. Bandit Copyright 3/20...
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18 931-3002-97 Torque Arm Infeed Conveyor Idler Roller 8 931-3004-49 Shaft 19 931-1000-55 Torque Arm Stop Key for Infeed Conveyor Idler 20 937-900009 Torque Arm Cushion 977-300950 Roller Shaft 21 900-3973-17 Hydraulic Motor 22 931-3001-69 Lower Chip Deflector Bandit Copyright 3/20...
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Yoke Lift Cylinder 900-1910-15 Half Link 25 931-2000-99 Pivoting Yoke Lock Assembly 10 900-1907-97 Feedwheel Motor Sprocket Lock Pin for Yoke Lock Feedwheel Motor Sprocket 26 900-4926-85 11 900-1903-43 Assembly Bushing NOTICE Parts may not be exactly as shown. Bandit Copyright 3/20...
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10 931-3004-23 Side Rubber Pivot Slot Cover - Infeed 6 931-3004-74 Infeed Side Extension - Drive End, Radiator Side 11 931-3003-49 Side Rubber Pivot Slot Cover - 7 931-3004-75 12 931-3003-39 Pivot Yoke Cover Discharge End, Radiator Side Bandit Copyright 3/20...
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MODEL 1425 CUTTERHEAD COMPONENTS NOTICE Parts may not be exactly as shown. Bandit Copyright 3/20...
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Cutterhead Bearing - Radiator 931-2001-12 Beltshield Assembly 931-1000-45 Side (Pre 4/20) 931-3004-72 Beltshield Face ** Refer to check sheet or machine S/N when ordering parts NOTICE Nuts, bolts, washers, and other hardware can be ordered by physical description. Bandit Copyright 3/20...
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MODEL 1425 ANVIL COMPONENTS # Part Number Description # Part Number Description 1 931-3002-46 Anvil Only 3 900-4905-91 3/4” Washer 2 900-4902-78 3/4”-10NC x 2 1/2” Hex Head Bolt 4 931-2001-01 Anvil Assembly Bandit Copyright 3/20...
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19 931-2001-29 1 1/2” Square Baffle Screen 10 931-2001-22 7” Modified Diamond Screen 20 931-2000-03 2” Square Baffle Screen ** Check with dealer or Bandit Industries for other screen options Modified Diamond Round Square How to measure Modified Diamond Screen...
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10 900-4905-91 Nord-Lock Washer Torque Cutter Tooth Nut to 375 Ft.-Lbs. (508 Nm) Torque Cutterbody Nuts to 700 Ft.-Lbs. (949 Nm) Torque Raker Bolt to 375 Ft.-Lbs. (508 Nm) NOTICE Parts may not be exactly as shown. Bandit Copyright 3/20...
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Double Splitter Double Blunt Nose Splitter Double Short Shingle 900-9915-15 900-9915-16 900-9915-17 Double NR26 Carbide 2” W 55-G Carbide Double 1” Flat Carbide Cutter 900-9915-18 900-9915-19 900-9915-50 RAKERS Raker - Standard Forged Raker - HD Forged 977-2011-99 977-2012-00 Bandit Copyright 3/20...
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Beast Knife Bolt 5 900-6907-68 Washer 10 900-4905-91 Nord-Lock Washer 6 900-9915-23 Beast Knife Torque Beast Knife Bolt to 420 Ft.-Lbs. (569 Nm) Torque Cutterbody Nuts to 700 Ft.-Lbs. (949 Nm) NOTICE Parts may not be exactly as shown. Bandit Copyright 3/20...
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55-G Sprinkle Carbide Impregnated Double Shingle 900-9914-99 900-9915-00 900-9916-07 Triple Splitter Beast Knife Counter Knife 900-9918-86 900-9915-23 900-9915-25 COMPATIBILITY All Beast teeth and knives on this page are designed to work with the Knife Style Cutterbody. Wear Block 900-9915-24 Bandit Copyright 3/20...
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Wiper Insert 5 900-4907-04 5/8”-11NC Hex Nut 977-300085 Wiper Insert Mount Torque Wiper Insert Bolt to 160 ft.-lbs (217 Nm) Wiper Insert, Hard Facing Wiper Insert, Carbide Sprinkle 900-9915-20 900-9915-21 NOTICE Parts may not be exactly as shown. Bandit Copyright 3/20...
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6 900-3985-50 3/4” Pipe Plug Socket 3 900-4908-79 2” x 3” Black Pipe Nipple Colorant Manifold Assembly 7 931-2000-22 (Includes 1 - 6) 4 900-3988-18 45° Black Pipe Elbow NOTICE Parts may not be exactly as shown. Bandit Copyright 3/20...
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MODEL 1425 DISCHARGE COMPONENTS NOTICE Parts may not be exactly as shown. Bandit Copyright 3/20...
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Chain for Optional Debris Chute 25 931-1000-71 10 980-0508-57 Coupler Guard Mount - Short 11 931-3002-97 Torque Arm 26 931-1000-53 Discharge Conveyor Assembly 12 900-3993-17 Hydraulic Motor NOTICE Nuts, bolts, washers, and other hardware can be ordered by physical description. Bandit Copyright 3/20...
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8 900-7900-14 Tank Mounting Pad 900-3909-02 1/4” NPTF to 1/4” Hose Barb 9 931-3000-44 Tank Tray 900-3943-22 3/16” NPTF to 3/16” Hose Barb 900-3943-21 1/4” NPTF to 3/16” Hose Barb NOTICE Parts may not be exactly as shown. Bandit Copyright 3/20...
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8 900-3912-51 Suction Screen 931-2000-09 (Pre W/O 200569 931-3005-38 Tank Tray (Start W/O 200569) 2 900-3922-60 Magnetic Drain Plug 931-3000-45 Tank Tray (Pre W/O 200569) 3 900-3975-03 Sight Gauge NOTICE Parts may not be exactly as shown. Bandit Copyright 3/20...
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MODEL 1425 FRAME COMPONENTS NOTICE Parts may not be exactly as shown. Bandit Copyright 3/20...
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Brake Hub & Drum Assembly 12 931-2000-98 Fender 12,000 Lb. Leaf Spring Axle 28 900-5905-31 13 900-2927-86 LED Marker Light - Amber Assembly - Electric Brake NOTICE Nuts, bolts, washers, and other hardware can be ordered by physical description. Bandit Copyright 3/20...
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MODEL 1425 ENGINE COMPONENTS NOTICE Parts may not be exactly as shown. Bandit Copyright 3/20...
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12 931-1000-51 Oil Drain Valve - CAT 120 Hp Clutch 911-3004-91 Clutch Handle ** Refer to check sheet or machine S/N when ordering parts NOTICE Nuts, bolts, washers, and other hardware can be ordered by physical description. Bandit Copyright 3/20...
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MODEL 1425 MISC. HYDRAULIC COMPONENTS Valve Bank 900-3991-09 Hydraulic Pump Refer to Check Sheet High Pressure Filter Ass’y 900-3935-45 Filter Only 900-3931-99 Pressure Gauge Quick Coupler 900-3906-90 900-3929-34 NOTICE Parts may not be exactly as shown. Bandit Copyright 3/20...
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3. a. Transmitter - Trailer 900-2925-31 Power Port Charger 900-2925-32 Wall USB Charger ** Components vary with machine options, order by machine serial number or refer to check sheet NOTICE Parts may not be exactly as shown. Bandit Copyright 3/20...
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MODEL 1425 SERVICE RECORD SERVICE RECORD DATE DESCRIPTION AMOUNT Bandit Copyright 3/20...
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