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Depending on what replacement parts you are ordering, we will need the following information: STUMP GRINDER COMPONENTS ENGINE COMPONENTS Serial Number Brand Model Number of Stump Grinder Engine Serial Number Engine Model Number MANUFACTURED BY BANDIT INDUSTRIES, INC PHONE: 561-2270 PHONE: 952-0178 IN USA FAX: 561-2273 ~ SALES DEPT. FAX:...
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CALIFORNIA PROPOSITION 65 WARNING ADVERTENCIA Breathing diesel engine Respirar gases de escape de exhaust exposes you to motores diesel expone chemicals known to the quÍmicos conocidos por el estado State of California to cause de California como causales de cancer and birth defects or cáncer y defectos congénitos u other reproductive harm.
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11. _____ The customer has received instruction and fully understands that warranty will not apply if the machine is operated with replacement parts or equipment not manufactured or recommended by Bandit Industries, Inc. 12. _____ The customer has received, been advised, and understands the manuals, and the Safety/Service video supplied with the grinder.
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Copyright 4/17 FORM #Q-112 DATE PURCHASE: ______________________ TO BE RETURNED AFTER THIRTY (30) DAYS OF OPERATION MODEL: ________________________________ SERIAL NUMBER: _______________________ Please return to: Customer Data Department 6750 Millbrook Road DEALER NAME: ________________________ Remus, MI 49340 _______________________________________ Phone: (800) 952-0178 in USA Phone: (989) 561-2270 Fax: (989) 561-2273...
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MODEL ZT1844 TABLE OF CONTENTS TABLE OF CONTENTS PAGE INTRODUCTION & WARRANTY ............2 SERIAL NUMBER LOCATIONS ............6 SAFETY PROCEDURES ................ 7 EQUIPMENT SPECIFICATIONS ............12 DECALS ....................13 CONTROLS ..................... 17 MACHINE OPERATION ................. 22 TRANSPORTATION PROCEDURES ............ 24 MAINTENANCE ..................
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The purpose of this manual is to provide the user with specifi cations and procedures for the operation, maintenance and repair of this BANDIT product. As with any piece of equipment, safety should always be a constant thought while the machine is being operated, serviced or stored.
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MODEL ZT1844 SERIAL NUMBER LOCATIONS TYPICAL SERIAL NUMBER AND/OR WORK ORDER NUMBER LOCATIONS NOTICE 1. W/O # on top of frame. 2. S/N in between the tracks on the frame. The engine information is located on the engine block. Bandit...
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You may obtain additional copies of this Torn or loose clothing is more likely to get caught manual from your Bandit Dealer. in moving machinery parts. Keep such items as long Before operating machine, you must have all hair, shirt sleeves, and shirt tails properly contained.
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t. from top of tank for diesel engines and 2” (50mm) Most of the nuts used on the Bandit Grinder are from the top of the tank for gasoline engines. self locking. After a nut or bolt has been removed To obtain the most from your machine, for the least fi ...
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MODEL ZT1844 SAFETY PROCEDURES SAFETY PROCEDURES DANGER DANGER DO NOT start the engine with the clutch or cutter Never grind materials that might contain wires, wheel engaged. stones, nails, or other metal objects which may damage NOTICE the teeth and become dangerous projectiles. Remove all rocks and stones from stump grinding area.
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MODEL ZT1844 SAFETY PROCEDURES SAFETY PROCEDURES WARNING WARNING CLEAN MACHINE OF ALL DEBRIS! DO NOT Sparks can occur if cutter teeth strike rocks, leave this machine unattended until all potential fi re metal, or other hard objects. debrisisremoved,nofi reor s molderingexists,and...
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MODEL ZT1844 SAFETY PROCEDURES SAFETY PROCEDURES IF MACHINE IS EQUIPPED WITH A SELF PROPELLED UNDERCARRIAGE Machines equipped with undercarriage tracks are shipped with a manual from the track manufacturer. Refer to it for service, operation, and safety information. WARNING Do not attempt to operate the machine on an ascending or descending slope of more than 25° or 46% or a side slope of more than 17°...
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MODEL ZT1844 EQUIPMENT SPECIFICATIONS EQUIPMENT SPECIFICATIONS Approximate Dimensions & Weights (Dimensions & Weights will vary depending on optional equipment) ZT1844 Height 48” (1.2 m) Length 100” (2.5 m) Width 29” (0.7 m) 26.5 Hp 1420 lbs. (640kg) Weight 38 Hp 1540 lbs.
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MODEL ZT1844 DECALS DECAL LOCATIONS DANGER DO NOT go near the rotating cutter wheel for any reason. DO NOT go near the cutter wheel while the engine is running or the cutter wheel is coasting to a stop. Contact with a rotating cutter wheel will result in serious bodily injury or death.
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MODEL ZT1844 DECALS DECAL LOCATIONS Decal locations may vary, these are general locations. 3,20,21,22 6,13,25,34,35 1,30 12,15,19,28,36 5,7,29,31 8,31 2,9,12 1,4,12 6,12,19 Bandit Copyright 12/18...
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900-8911-97 Bandit Model ZT1844 Logo & Safety Decal Kit - English/Spanish 900-1912-53 Bandit Model ZT1844 Logo & Safety Decal Kit - English Only Some decals are for optional equipment. Decal locations may vary, these are general NOTICE locations. If any decals become damaged, replace immediately.
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DECALS DECALS Decals located on your Bandit equipment contain useful information to assist you in operating your equipment safely. Some of the decals on your machine and their location are shown in this section. It is very important that all decals remain in place and in good condition on your machine. Please follow the care and instructions given below: You should use soap and water to keep your decals clean.
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MODEL ZT1844 CONTROLS MACHINE ORIENTATION REFERENCE R I G Bandit Copyright 12/18...
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ENGINE OPERATING SPEEDS NOTICE Refer to the Completion/Check Sheet, that is shipped with the machine for the correct engine rpm. If needed, contact your local dealer or Bandit Industries. Some Current Engine Types Maximum RPM Kohler CH740 26.5 Hp EFI...
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MODEL ZT1844 CONTROLS EMERGENCY STOP (E-STOP) DANGER Avoid moving parts. Keep hands, feet, and clothing away from power driven parts. Keep all guards and shields in place and properly secured. DANGER DO NOT go near the rotating cutter wheel for any reason. DO NOT go near the cutter wheel while the engine is running or the cutter wheel is coasting to a stop.
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To decrease you would push in the knob or turn the handle the opposite way. “Bandit” Lever Lock Cable Throttle System (if equipped): The Bandit throttle system has (2) positions, HIGH and LOW. Engine R.P.M. is controlled by moving the lever from one position to the other.
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MODEL ZT1844 MACHINE OPERATION MACHINE OPERATION • Checkallfluidsbeforestartingthemachine. • Make sure to go through the daily start-up and maintenance procedures before operating the machine. • Cutter wheel must be disengaged before starting. • Startengineatidlespeedandallowforsufficienttimeforoiltocirculatebeforeproceeding. • Test all controls for proper operation.
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MODEL ZT1844 MACHINE OPERATION CUTTING AREA DANGER For optimum performance, the stump should be cut with the portion of the cutter wheel shown below. NEVER UNDERCUT THE STUMP. Undercutting the stump may cause severe kickback, vibration and component damage. NEVER CUT THE STUMP FROM THE TOP. The cutter wheel will throw debris up and toward the operator, instead of down and under the machine.
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MODEL ZT1844 TRANSPORTATION PROCEDURES TRANSPORTATION PROCEDURES WARNING BEFORE TRANSPORTING THE MACHINE, INSPECT AND CONFIRM THE FOLLOWING STEPS: The trailer must have a cargo weight rating capacity for the weight of the stump grinder. The combined weight of the trailer and the stump grinder can not exceed the load capacity of the tires, axles, hitch coupler system or the GVWR (Gross Vehicle Weight Rating) of the trailer.
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MODEL ZT1844 TRANSPORTATION PROCEDURES LOADING & UNLOADING WARNING BEFORE LOADING OR UNLOADING THE MACHINE, INSPECT AND CONFIRM THE FOLLOWING STEPS: When loading or unloading the self-propelled machine on the trailer, use care and caution. The maneuvering of the equipment must be slow, smooth, and intentional, not fast and jerky.
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MODEL ZT1844 MAINTENANCE MACHINE ORIENTATION REFERENCE R I G Bandit Copyright 12/18...
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Failure to properly break-in your engine may result in poor bearing and piston ring surfaces. NOTICE The Bandit has only been run for a short time to test proper hydraulic pressures, possible leaks, etc. The fuel tank will be empty. Fuel is provided through a small auxiliary tank for testing. This immensely helps maintain safety in our manufacturing facility and while shipping.
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MODEL ZT1844 MAINTENANCE DAILY START UP & MAINTENANCE (cont.) 8. Grease cutter wheel and jack shaft bearings 16. Check engine oil and coolant level: daily: F o l l o w t h e e n g i n e m a n u f a c t u r e r m a n u a l Use an EP-2 Lithium type grease only for all ...
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MODEL ZT1844 MAINTENANCE WEEKLY MAINTENANCE 1. Grease cylinder lug pin bushings: 3. Check set screws in bearings: Grease cylinder lug pin bushings with 1 to 2 shots of Check set screws in cutter wheel and jack shaft EP-2Lithiumtypegrease.Wipeoffexcessgrease. bearings for tightness.
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MODEL ZT1844 MAINTENANCE DAILY START UP & MAINTENANCE CHECK LIST Each day before starting your machine these checks must be made: OK REPAIRED Check the safety decals and engine gauges, replace if damaged. Check, maintain, and service all safety equipment for proper operation.
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Use only factory approved teeth and hardware. PAINT CARE To help keep up the appearance of your Bandit equipment and reduce the possibility of surface rust follow these steps: 1. The machine should be washed on a regular basis with a non-abrasive mild detergent and then rinsed thoroughly.
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MODEL ZT1844 MAINTENANCE LUBRICATION CHART CHECK # DESCRIPTION WEEK MONTH PROCEDURE 1 Jack Shaft Bearings Purgebearingsdaily-wipeoffexcess 2 Cutter Wheel Bearings Purgebearingsdaily-wipeoffexcess 3 Slew Ring Bearing Purgebearingdaily-wipeoffexcess 4 Cylinder Lug Pin Bushings 1-2shotsofgrease-wipeoffexcess Steel Friction Areas: pivoting, Lubricate (i.e. cutter wheel guard, hinged, sliding, rolling control box doors, etc.)
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MODEL ZT1844 MAINTENANCE CUTTER WHEEL - GREEN TEETH DANGER DANGER Before attempting any type of maintenance, DO NOT operate machine with extremely worn or disengage clutch or cutter wheel engagement, wait broken teeth. for the cutter wheel to come to a complete stop,...
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MODEL ZT1844 MAINTENANCE BELT TENSION 8. Reinstall the beltshield. 1. Before attempting to install a new belt or 9. Make sure the area is clear and start the engine. check the tension on a new belt, make sure to 10. Run the machine and cycle the cutter wheel on disengage the cutter wheel, wait for the cutter for10secondsandofffor5seconds,10-15...
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MODEL ZT1844 MAINTENANCE BELT TENSION DANGER Before attempting any type of maintenance, disengage clutch or cutter wheel engagement, wait for the c utterwheeltocometoacompletestop,positionandlockthecutterwheelinthetransportposition,turnoff engine, remove the ignition key, make sure the ignition key is in your possession, disconnect the battery, and install the cutter wheel lock pin.
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MODEL ZT1844 MAINTENANCE TRACK TENSION DANGER Before attempting any type of maintenance, disengage clutch or cutter wheel engagement, wait for the c utterwheeltocometoacompletestop,positionandlockthecutterwheelinthetransportposition,turnoff engine, remove the ignition key, make sure the ignition key is in your possession, disconnect the battery, and install the cutter wheel lock pin.
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MODEL ZT1844 MAINTENANCE TROUBLE SHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Engine will not 1. Loose ground cable. 1. Clean and tighten. start. (See 2. Loose hot cable. 2. Clean and tighten. Engine Mfg. 3. Dead battery. 3. Recharge or replace. manual 4.
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MODEL ZT1844 HYDRAULICS HYDRAULICS WARNING It is very important after you have operated a new machine for approximately an hour to shut down the machine andrecheckallhydraulicfi ttings.Relieveallpressureandretightenasneeded. DO NOT GO NEAR HYDRAULIC LEAKS! High pressure oil easily punctures skin causing serious injury, gangrene, ordeath.Avoidburnsfromfl ...
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Chooseafl uidthathastestresultsintheseareasforbestresults. Based on the varying temperatures of the area where Bandit equipment is used, and the high demand andloadsplacedonthisequipment,Bandithasfi lledeachhydraulicsystemwithPetro-Canada’sHydrex XV All Season Hydraulic Fluid for maximum protection and performance.
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MODEL ZT1844 HYDRAULICS HYDRAULICS TYPICAL HYDRAULIC RELIEF PRESSURE SETTINGS TYPICAL HYDRAULIC FLOWS AND RPM SETTINGS (Approximate, For Reference Only, Engine At Full RPM) Equipment ZT1844 Model Track Drive 2950 PSI (bar) (203) Swing Setting - Right 1000 PSI (bar) (68)
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“milky”. See pages 38 - 39 for hydraulic oil requirements. If the simple rules mentioned below are followed, the • If the Bandit’s hydraulic system is kept clean and hydraulic components will last for years: the hydraulic pressures are not increased beyond the •...
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MODEL ZT1844 HYDRAULICS HYDRAULICS HYDRAULICS WARNING It is very important after you have operated a new machine for approximately an hour to shut down the machine andrecheckallhydraulicfi ttings.Relieveallpressureandretightenasneeded. DO NOT GO NEAR HYDRAULIC LEAKS! High pressure oil easily punctures skin causing serious injury, gangrene, ordeath.Avoidburnsfromfl ...
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MODEL ZT1844 HYDRAULICS CHECKING HYDRAULIC PRESSURE The relief valve is typically located internally in the valve bank. Do not adjust the relief valves above the s pecifiedpsi(bar).Thereliefvalvesystemisasimplespringtensiondesignbutsmallpiecesofdebriscan stick the valve partially open which weakens the hydraulic power. The relief as well as hydraulic oil, and suction screen must be kept clean.
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MODEL ZT1844 HYDRAULICS HYDRAULIC SYSTEM TROUBLE SHOOTING DANGER Before attempting any type of maintenance, disengage clutch or cutter wheel engagement, wait for the c utterwheeltocometoacompletestop,positionandlockthecutterwheelinthetransportposition,turnoff engine, remove the ignition key, make sure the ignition key is in your possession, disconnect the battery, and install the cutter wheel lock pin.
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MODEL ZT1844 HYDRAULICS HYDRAULIC SCHEMATIC SPECIFIC SCHEMATIC FUNCTION MAY VARY DEPENDING ON OPTIONS OR COMPONENT MANUFACTURER. Bandit Copyright 12/18...
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MODEL ZT1844 ELECTRICAL MACHINE HARNESS - 208-8000-01 SPECIFIC SCHEMATIC FUNCTION MAY VARY DEPENDING ON OPTIONS OR COMPONENT MANUFACTURER. Bandit Copyright 12/18...
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Some of the components shown in this section are for optional equipment and may not apply to every machine. NOTICE Bandit Industries Inc. reserves the right to make changes in models, size, design, installations andapplicationsonanypartwithoutnotification. MACHINE ORIENTATION REFERENCE R I G...
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MODEL ZT1844 ENGINE SIDE COMPONENTS NOTICE Parts may not be exactly as shown. Bandit Copyright 12/18...
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MODEL ZT1844 ENGINE SIDE COMPONENTS LOCATION PART NUMBER DESCRIPTION 208-2000-16 Beltshield Assembly 904-0009-82 Grease Zerk Access Cover 900-4917-99 Clutch Fan Bolt - 5/8”-18NC x 3 1/2” Hex Head Bolt 900-6970-04 Clutch Fan 208-3000-89 Clutch Fan Spacer 900-6912-24 Clutch 001-3007-04 Key for Clutch...
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MODEL ZT1844 CUTTER WHEEL SIDE COMPONENTS CUTTER TEETH NOTICE Parts may not be exactly as shown. Bandit Copyright 12/18...
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MODEL ZT1844 CUTTER WHEEL SIDE COMPONENTS LOCATION PART NUMBER DESCRIPTION 207-2000-44 Beltshield 2. a. 900-1926-40 Cutter Wheel Belt (Start 8/18) 900-1926-12 Cutter Wheel Belt (Pre 8/18) 900-1909-19 Cutter Wheel Sheave Bushing 900-1924-42 Cutter Wheel & Jack Shaft Sheave 900-1924-43 Jack Shaft Sheave Bushing 6.
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MODEL ZT1844 FRAME COMPONENTS NOTICE Parts may not be exactly as shown. Bandit Copyright 12/18...
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MODEL ZT1844 FRAME COMPONENTS LOCATION PART NUMBER DESCRIPTION 900-5914-89 Tracks 900-5914-27 Track Rollers 900-4906-54 Track Roller Adjuster Bolt - 3/8”-16NC x 3/4” Hex Head Bolt 208-3000-12 Track Roller Adjuster 208-2000-25 Track Carriage - Right Side 900-4913-91 3/8”-16NC x 1” Serrated Flange Bolt 900-4924-16 1/2”...
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MODEL ZT1844 SWING OUT & TANK COMPONENTS NOTICE Parts may not be exactly as shown. Bandit Copyright 12/18...
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MODEL ZT1844 SWING OUT & TANK COMPONENTS LOCATION PART NUMBER DESCRIPTION 208-2000-04 Tank Deck Assembly (Includes 4) 900-4910-90 5/16”-18NC x 3/4” Serrated Flange Bolt 900-6911-34 SP40 Battery 208-3000-66 Battery Strap 208-2000-13 Swing Out Arm Lock Assembly (Includes 6 - 7) 900-4913-58 1/2”-13NC Serrated Flange Nut...
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MODEL ZT1844 CUTTER WHEEL BAR COMPONENTS LOCATION PART NUMBER DESCRIPTION 208-2000-28 Cutter Wheel Bar Assembly 900-4906-70 1/2”-13NC x 1” Hex Head Bolt 3. a. 208-3001-25 Cutter Wheel Bar Linkage 208-1000-16 Cutter Wheel Bar Linkage 900-9940-86 1/2” x 1 1/4” OD Nylon Flat Washer 900-4906-84 1/2”-13NC Lock Nut...
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MODEL ZT1844 SERVICE RECORD SERVICE RECORD DATE DESCRIPTION AMOUNT Bandit Copyright 12/18...
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MODEL ZT1844 SERVICE RECORD SERVICE RECORD DATE DESCRIPTION AMOUNT Bandit Copyright 12/18...
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MODEL ZT1844 OGURA CLUTCH MANUAL Bandit Copyright 12/18...
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MODEL ZT1844 OGURA CLUTCH MANUAL Bandit Copyright 12/18...
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MODEL ZT1844 OGURA CLUTCH MANUAL Bandit Copyright 12/18...
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