Bandit SG-40 Operating & Parts Manual

Bandit SG-40 Operating & Parts Manual

Stump grinder
Table of Contents

Advertisement

OPERATING & PARTS MANUAL
MODEL SG-40
SG-40
Model No: __________________________
Serial No: __________________________
DEALER:
Name: _____________________________
Address: ___________________________
City/State: __________________________
Phone No: __________________________
Delivery Date: _______________________
Engine Make: _______________________
Serial No: __________________________
Clutch Make: ________________________
Model: ___________ S/N _____________
Copyright 6/20
ATTENTION:
Depending on what replacement parts you are ordering, we will need the following information:
STUMP GRINDER COMPONENTS
Serial Number
Brand
Model Number of Stump Grinder
Engine Serial Number
Engine Model Number
MANUFACTURED BY BANDIT INDUSTRIES, INC
PHONE:
989
561-2270
(
)
PHONE:
800
952-0178 IN USA
(
)
FAX:
989
561-2273 ~ SALES DEPT.
(
)
FAX:
989
561-2962 ~ PARTS/SERVICE
(
)
WEBSITE:
www.banditchippers.com
6750 Millbrook Rd. • Remus, MI 49340 • 1-989-561-2270

Advertisement

Table of Contents
loading

Summary of Contents for Bandit SG-40

  • Page 1 Depending on what replacement parts you are ordering, we will need the following information: STUMP GRINDER COMPONENTS ENGINE COMPONENTS Serial Number Brand Model Number of Stump Grinder Engine Serial Number Engine Model Number MANUFACTURED BY BANDIT INDUSTRIES, INC PHONE: 561-2270 PHONE: 952-0178 IN USA FAX: 561-2273 ~ SALES DEPT. FAX:...
  • Page 2 CALIFORNIA PROPOSITION 65 WARNING ADVERTENCIA Breathing diesel engine Respirar gases de escape de exhaust exposes you to motores diesel expone chemicals known to the quÍmicos conocidos por el estado State of California to cause de California como causales de cancer and birth defects or cáncer y defectos congénitos u other reproductive harm.
  • Page 3 11. _____ The customer has received instruction and fully understands that warranty will not apply if the machine is operated with replacement parts or equipment not manufactured or recommended by Bandit Industries, Inc. 12. _____ The customer has received, been advised, and understands the manuals, and the Safety/Service video supplied with the grinder.
  • Page 4 Copyright 2/17 FORM #Q-112 DATE PURCHASE: ______________________ TO BE RETURNED AFTER THIRTY (30) DAYS OF OPERATION MODEL: ________________________________ SERIAL NUMBER: _______________________ Please return to: Customer Data Department 6750 Millbrook Road DEALER NAME: ________________________ Remus, MI 49340 _______________________________________ Phone: (800) 952-0178 in USA Phone: (989) 561-2270 Fax: (989) 561-2273...
  • Page 5 MODEL SG-40 TABLE OF CONTENTS TABLE OF CONTENTS Serial Number Locations ...................5 Safety Procedures ......................6 Equipment Specifications ..................10 Controls ........................11 Machine Operation ....................14 Transportation Procedures..................16 Maintenance ......................18 Hydraulics .........................29 Replacement Parts ....................33 Decals .........................34 Engine Side ......................36 Cutter Wheel Side ....................38 Green Teeth Cutter Wheel .................40...
  • Page 7 MODEL SG-40 SERIAL NUMBER LOCATIONS TYPICAL SERIAL NUMBER AND/OR WORK ORDER NUMBER LOCATIONS 1. Serial Number on top of frame near the NOTICE bulkheads or between the tracks on the frame. The engine information is located on the 2. Work Order Number on top of frame near the engine block.
  • Page 8 WARNING with­specifications­and­procedures­for­the­­ o peration,­ It is the responsibility of the owner or employer maintenance and repair of this BANDIT product. As to ensure that the operator is trained and practices with any piece of equipment, safety should always safe operation while using and servicing the be a constant thought while the machine is being machine.
  • Page 9 All tools not in use should machine. You may obtain additional copies of this be secured in a tool box. manual from your Bandit Dealer. Always be cautious and careful when operating Operators must at all times be located within easy your equipment.
  • Page 10 MODEL SG-40 SAFETY PROCEDURES SAFETY PROCEDURES DANGER Do not start to grind a stump unless you are Make sure everyone is clear of machine before completely sure there are not any utility lines in moving the machine. Stay clear of undercarriage the area above or below the ground level where travel system when the machine is moving.
  • Page 11 Refer to the “Daily Start Up & Maintenance”. Do not make­ any­ modifications­ to­ your­­ e quipment­ unless­ Engage and disengage the cutter wheel at idle. specifically­ recommended­ or­ requested­ by­ Bandit­ Failure to do this will damage the cutter wheel drive Industries Inc.
  • Page 12 MODEL SG-40 EQUIPMENT SPECIFICATIONS EQUIPMENT SPECIFICATIONS Approximate Dimensions & Weights (Dimensions & Weights will vary depending on optional equipment) SG-40 Height 48” (1.2 m) Length 101” (2.5 m) Width 29” (0.7 m) Weight 1600 lbs. (726kg) Cutter Wheel Height 22” (0.6 m) Cutter Wheel Depth 12”...
  • Page 13 MODEL SG-40 CONTROLS MACHINE ORIENTATION REFERENCE R I G Bandit...
  • Page 14 ENGINE OPERATING SPEEDS NOTICE Refer to the Completion/Check Sheet, that is shipped with the machine for the correct engine RPM. If needed, contact your local dealer or Bandit Industries. Some Current Engine Types Maximum RPM Kohler CH980 38 Hp EFI 3600 CONTROLS &...
  • Page 15 MODEL SG-40 CONTROLS CONTROLS 1. A. Cutter Wheel Up/Down: To­move­the­cutter­wheel­up;­pull­the­joystick­on­the­valve­bank­towards­the­back­of­ the­machine.­To­move­the­cutter­wheel­down;­push­the­joystick­on­the­valve­bank­towards­the­front­of­the­machine. B. Swing Left/Right: To­move­the­cutter­wheel­to­the­left;­push­the­joystick­on­the­valve­bank­towards­ the­left­side­of­the­machine.­To­move­the­cutter­wheel­to­the­right;­push­the­joystick­on­the­valve­bank­ towards the right side of the machine. 2. Left Track Forward/Reverse: To­move­the­left­track­forward;­push­the­handle­on­the­valve­bank­labelled­ “L.Track­Forward”­towards­the­front­of­the­machine.­To­reverse­the­left­track;­pull­the­handle­on­the­valve­ bank labelled “L. Track Reverse” towards the back of the machine.
  • Page 16 MODEL SG-40 MACHINE OPERATION MACHINE OPERATION DANGER NOTICE Do not start to grind a stump unless you are The stump must be cut as low to the ground as completely sure there are not any utility lines in possible to reduce the amount of grinding material, the area above or below the ground level where debris,­and­lessen­the­chance­of­flying­debris­in­the­...
  • Page 17 MODEL SG-40 MACHINE OPERATION MACHINE OPERATION If the grinding material starts to interfere with the machine operation, follow the steps below before removing any grinding material. Never remove any grinding material with cutter wheel running. Contact with a rotating cutter wheel will result in serious bodily injury or death.
  • Page 18 MODEL SG-40 TRANSPORTATION PROCEDURES LOADING & UNLOADING WARNING BEFORE LOADING OR UNLOADING THE MACHINE, INSPECT AND CONFIRM THE FOLLOWING STEPS: When loading or unloading the self-propelled machine on the trailer, use care and caution. The maneuvering of the equipment must be slow, smooth, and intentional, not fast and jerky.
  • Page 19 MODEL SG-40 TRANSPORTATION PROCEDURES TRANSPORTATION PROCEDURES BEFORE TRANSPORTING THE MACHINE, INSPECT AND CONFIRM THE FOLLOWING STEPS 1. The trailer must have a cargo weight rating 10. The tires must be checked for cuts or damaged capacity for the weight of the stump grinder.
  • Page 20 MODEL SG-40 MAINTENANCE MACHINE ORIENTATION REFERENCE R I G 6/20...
  • Page 21 MODEL SG-40 MAINTENANCE MAINTENANCE How often to check Procedure Daily Weekly Monthly Quarterly Yearly What to Check ü Page # (10 hrs.) (50 hrs.) (200 hrs.) (500 hrs.) (2000 hrs.) Safety decals Safety equipment Loose bolts, nuts parts or components...
  • Page 22 MODEL SG-40 MAINTENANCE BOLT TORQUE CHART (THESE TORQUES ARE BASED ON DRY, CLEAN THREADS) DESCRIPTION BOLT SIZE TORQUE (FT.-LBS.) TORQUE (Nm) Cutter Wheel Green Tooth Pocket Bolts 5/8” - 18 NF Cutter Wheel Green Tooth Nut 7/16” - 14 NC Cutter Wheel Sheave Bushing 3/8”...
  • Page 23 MODEL SG-40 MAINTENANCE DAILY MAINTENANCE COOLING FAN & DEBRIS SCREEN AIR CLEANER & PRECLEANER Refer to the engine manufacturer’s manual. Clean or replace element following engine Clean cooling fan, shroud on air cooled engines, and manual recommendations. Also, check and clean the debris screen (if equipped).
  • Page 24 PAINT & DECAL CARE PAINT CARE DECAL CARE To help keep up the appearance of your Bandit Decals located on your Bandit equipment contain equipment and reduce the possibility of surface rust useful information to assist you in operating your follow these steps: equipment safely.
  • Page 25 MODEL SG-40 MAINTENANCE LUBRICATION CHART CHECK # DESCRIPTION WEEK MONTH PROCEDURE 1 Jack Shaft Bearings Purge­bearings­daily­-­wipe­off­excess 2 Cutter Wheel Bearings Purge­bearings­daily­-­wipe­off­excess 3 Cylinder Lug Pin Bushings 1­-­2­shots­of­grease­-­wipe­off­excess Steel Friction Areas: pivoting, Lubricate (i.e. cutter wheel guard, hinged, sliding, rolling control box doors, etc.) 5 Swing Spindle Assembly 2­-­3­shots­of­grease­-­wipe­off­excess...
  • Page 26 MODEL SG-40 MAINTENANCE CUTTER WHEEL SAFETY INSTRUCTIONS NOTICE Before attempting any type of maintenance, DO NOT operate machine with extremely worn or disengage clutch or cutter wheel engagement, wait broken teeth. for the cutter wheel to come to a complete stop, turn DO NOT operate machine without a full set of off­engine,­remove­the­ignition­key,­make­sure­the­...
  • Page 27 MODEL SG-40 MAINTENANCE TRACK TENSION DANGER SAFETY INSTRUCTIONS Before attempting any type of maintenance, Avoid moving parts. Keep hands, feet, and clothing disengage clutch or cutter wheel engagement, wait away from power driven parts. Keep all guards and for the cutter wheel to come to a complete stop, turn shields in place and properly secured.
  • Page 28 MODEL SG-40 MAINTENANCE BELT TENSION SAFETY INSTRUCTIONS NOTICE Do not over tighten the hydraulic pump belt. For Before attempting any type of maintenance, best results use a good belt tension tester. Most all disengage clutch or cutter wheel engagement, wait...
  • Page 29 MODEL SG-40 MAINTENANCE BELT TENSION ENGINE BELT PUMP DRIVE BELT 1. Follow all pre maintenance shut down procedures. Locate the center of the span between sheaves. Push or pull down on the belt until the belt has 2. Remove the engine side beltshield.
  • Page 30 MODEL SG-40 MAINTENANCE TROUBLE SHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Loose ground cable. Clean and tighten. Loose hot cable. Clean and tighten. Engine will not Dead battery. Recharge or replace. start (See engine Make­sure­the­ignition­switch­is­off,­ Cutter wheel was engaged before the manufacturer’s manual disengage cutter wheel and restart the machine was started.
  • Page 31 MODEL SG-40 HYDRAULICS HYDRAULICS WARNING SAFETY INSTRUCTIONS Before attempting any type of maintenance, Do not operate this machine unless all hydraulic disengage clutch or cutter wheel engagement, wait control devices operate properly. They must function, for the cutter wheel to come to a complete stop, turn shift and position smoothly and accurately at all off ­...
  • Page 32 Based on the varying temperatures of the area When­choosing­a­hydraulic­fl ­ uid­-­these­maximum­ where Bandit equipment is used, and the high and­minimum­specifi ­ cations­must­be­met: demand and loads placed on this equipment, Minimum Viscosity during operation = 12 cSt...
  • Page 33 MODEL SG-40 HYDRAULICS HYDRAULICS CHECKING HYDRAULIC TYPICAL HYDRAULIC RELIEF PRESSURE SETTINGS PRESSURE (Approximate, For Reference Only, The relief valve is typically located internally in the Engine At Full RPM) valve bank. Do not adjust the relief valves above the ­ s pecified­psi­(bar).­The­relief­valve­system­is­a­simple­...
  • Page 34 MODEL SG-40 HYDRAULICS HYDRAULIC SYSTEM TROUBLE SHOOTING SAFETY INSTRUCTIONS Before attempting any type of maintenance, disengage clutch or cutter wheel engagement, wait for the cutter wheel to come to a complete stop, turn off­engine,­remove­the­ignition­key,­make­sure­the­ ignition key is in your possession, disconnect the battery, and install the cutter wheel lock pin.
  • Page 35 Engine Serial Number machine. Engine Spec. Number NOTICE Bandit Industries Inc. reserves the right to make changes in models, size, design, installations and ­ a pplications­on­any­part­without­notification. MACHINE ORIENTATION REFERENCE R I G...
  • Page 36 MODEL SG-40 REPLACEMENT PARTS DECALS Decal locations may vary, these are general locations. 3,20, 6,13,26, 21,22 27,31,35, 36,39 12,29,37 11,16 1,4, 5,7,10 32,38 8,17, 2,9, 28,30 12,14 15,19 6/20...
  • Page 37 INST-81 Swing Speed Controls OL-274 Gasoline Only INST-101 Canada Engine Decal OL-313 Hydraulic Fluid Only INST-111 Frame Lock Hole Bandit Model SG-40 Logo & INST-112 Frame Lock Pin 40 900-8918-09 Safety Decal Kit - INST-180 Cutter­Wheel­On/Off English/Spanish INST-365 Joystick Functions Bandit Model SG-40 Logo &...
  • Page 38 MODEL SG-40 REPLACEMENT PARTS ENGINE SIDE 6/20...
  • Page 39 MODEL SG-40 REPLACEMENT PARTS ENGINE SIDE # Part Number Description # Part Number Description 1 208-3000-90 Pivot Bearing Cap 17 001-3007-05 Key for Engine Sheave 2 900-1923-27 Flange Bushing 18 900-1924-55 Engine to Jack Shaft Drive Belt Pivot Bearing Cap Bolt -...
  • Page 40 MODEL SG-40 REPLACEMENT PARTS CUTTER WHEEL SIDE 6/20...
  • Page 41 MODEL SG-40 REPLACEMENT PARTS CUTTER WHEEL SIDE # Part Number Description # Part Number Description 1 208-2000-35 Beltshield Cover 19 208-3001-43 Cutter Wheel Bar Linkage 2 900-1908-36 Belt 208-1000-18 Cutter Wheel Frame Assembly 3 900-1924-28 Jack Shaft Sheave Bushing 208-2000-32 Cutter Wheel Frame Weldment...
  • Page 42 MODEL SG-40 REPLACEMENT PARTS GREEN TEETH CUTTER WHEEL 6/20...
  • Page 43 MODEL SG-40 REPLACEMENT PARTS GREEN TEETH CUTTER WHEEL # Part Number Description # Part Number Description Green Teeth Cutter Wheel 3 900-9907-42 Pocket Bolt (Without Spacers) 1 208-1000-05 Assembly (Includes 7) 4 900-9907-86 Angle Pocket 900-9926-71 WearSharp Tooth 5 900-9916-03...
  • Page 44 MODEL SG-40 REPLACEMENT PARTS FRAME 6/20...
  • Page 45 MODEL SG-40 REPLACEMENT PARTS FRAME # Part Number Description # Part Number Description 1 900-5914-89 Rubber Track 208-1000-29 Spindle & Hub Assembly 2 900-5914-27 Track Roller 900-5917-63 Hub Kit Only 3 900-4923-96 Track Roller Adjuster Bolt 900-5917-71 Jam Nut 900-4902-73...
  • Page 46 MODEL SG-40 REPLACEMENT PARTS SWING OUT CONSOLE 6/20...
  • Page 47 MODEL SG-40 REPLACEMENT PARTS SWING OUT CONSOLE # Part Number Description # Part Number Description 1 208-2000-12 Swing Out Arm Assembly 900-5912-79 Swing Out Arm Spindle 2 900-2931-47 Emergency Stop 900-5915-82 Grease Cap for Spindle 3 900-2910-93 Cutter­Wheel­On/Off­Switch Inner & Outer Bearing for...
  • Page 48 MODEL SG-40 REPLACEMENT PARTS FUEL & HYDRAULIC TANK 6/20...
  • Page 49 MODEL SG-40 REPLACEMENT PARTS FUEL & HYDRAULIC TANK # Part Number Description # Part Number Description 208-1000-09 Hydraulic Tank Assembly Fuel Tank Assembly 208-1000-08 (Includes 9 - 14) 208-2000-10 Hydraulic Tank Weldment 208-2000-09 Fuel Tank Weldment 900-3951-31 Hydraulic Filter Assembly 900-3909-04 1/4”...
  • Page 50 MODEL SG-40 SERVICE RECORD SERVICE RECORD DATE DESCRIPTION AMOUNT 6/20...
  • Page 51 MODEL SG-40 OGURA CLUTCH MANUAL Bandit...
  • Page 52 MODEL SG-40 OGURA CLUTCH MANUAL 6/20...
  • Page 53 MODEL SG-40 OGURA CLUTCH MANUAL Bandit...
  • Page 54 MODEL SG-40 OGURA CLUTCH MANUAL 6/20...
  • Page 55 MODEL SG-40 OGURA CLUTCH MANUAL Bandit...
  • Page 56 MODEL SG-40 OGURA CLUTCH MANUAL 6/20...
  • Page 57 MODEL SG-40 OGURA CLUTCH MANUAL Bandit...
  • Page 58 MODEL SG-40 OGURA CLUTCH MANUAL 6/20...
  • Page 59 MODEL SG-40 OGURA CLUTCH MANUAL Bandit...
  • Page 60 MODEL SG-40 OGURA CLUTCH MANUAL 6/20...
  • Page 61 MODEL SG-40 OGURA CLUTCH MANUAL Bandit...
  • Page 62 MODEL SG-40 OGURA CLUTCH MANUAL 6/20...
  • Page 63 MODEL SG-40 OGURA CLUTCH MANUAL Bandit...
  • Page 64 MODEL SG-40 OGURA CLUTCH MANUAL 6/20...
  • Page 65 MODEL SG-40 OGURA CLUTCH MANUAL Bandit...
  • Page 66 MODEL SG-40 OGURA CLUTCH MANUAL 6/20...
  • Page 67 MODEL SG-40 OGURA CLUTCH MANUAL Bandit...
  • Page 68 MODEL SG-40 OGURA CLUTCH MANUAL 6/20...
  • Page 69 MODEL SG-40 OGURA CLUTCH MANUAL Bandit...
  • Page 70 MODEL SG-40 OGURA CLUTCH MANUAL 6/20...
  • Page 71 MODEL SG-40 OGURA CLUTCH MANUAL Bandit...
  • Page 72 MODEL SG-40 OGURA CLUTCH MANUAL 6/20...
  • Page 73 MODEL SG-40 OGURA CLUTCH MANUAL Bandit...
  • Page 74 MODEL SG-40 OGURA CLUTCH MANUAL 6/20...
  • Page 75 MODEL SG-40 OGURA CLUTCH MANUAL Bandit...
  • Page 76 MODEL SG-40 OGURA CLUTCH MANUAL 6/20...
  • Page 77 MODEL SG-40 OGURA CLUTCH MANUAL Bandit...
  • Page 78 MODEL SG-40 OGURA CLUTCH MANUAL 6/20...
  • Page 79 MODEL SG-40 OGURA CLUTCH MANUAL Bandit...
  • Page 80 MODEL SG-40 OGURA CLUTCH MANUAL 6/20...
  • Page 81 MODEL SG-40 OGURA CLUTCH MANUAL Bandit...
  • Page 82 MODEL SG-40 OGURA CLUTCH MANUAL 6/20...
  • Page 83 MODEL SG-40 OGURA CLUTCH MANUAL Bandit...
  • Page 84 MODEL SG-40 OGURA CLUTCH MANUAL 6/20...
  • Page 85 MODEL SG-40 OGURA CLUTCH MANUAL Bandit...
  • Page 86 MODEL SG-40 OGURA CLUTCH MANUAL 6/20...
  • Page 87 MODEL SG-40 OGURA CLUTCH MANUAL Bandit...
  • Page 88 MODEL SG-40 OGURA CLUTCH MANUAL 6/20...
  • Page 89 MODEL SG-40 OGURA CLUTCH MANUAL Bandit...
  • Page 90 MODEL SG-40 OGURA CLUTCH MANUAL 6/20...
  • Page 91 MODEL SG-40 OGURA CLUTCH MANUAL Bandit...
  • Page 92 MODEL SG-40 OGURA CLUTCH MANUAL 6/20...

Table of Contents