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tech@leadshine.com
User Manual
CS1-D507S & CS1-D503S
Closed Loop Stepper Drive
Revision 1.0
©2019 Leadshine Technology Co., Ltd.
CS1-D507S & CS1-D503S Closed Loop Stepper Drive User Manual
Fax: (86)755-26402718
Sales:
sales@leadshine.com
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Summary of Contents for Leadshine CS1-D507S
- Page 1 CS1-D507S & CS1-D503S Closed Loop Stepper Drive User Manual User Manual CS1-D507S & CS1-D503S Closed Loop Stepper Drive Revision 1.0 ©2019 Leadshine Technology Co., Ltd. Address: Floor 11, Block A3, Nanshan iPark, Xueyuan Avenue 1001, Shenzhen, Guangdong, 518055, China Tel: (86)755-26409254...
- Page 2 Strictly adhere to the technical information regarding installation requirements. This manual is not for use or disclosure outside of Leadshine except under permission. All rights are reserved. No part of this manual shall be reproduced, stored in retrieval form, or transmitted by any means, electronic, mechanical, photocopying, recording, or otherwise without approval from Leadshine.
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Page 3: Table Of Contents
CS1-D507S & CS1-D503S Closed Loop Stepper Drive User Manual Table of Content 1. Introduction..................................1 1.1 Features...................................1 1.2 Applications................................2 2. Specifications..................................2 2.1 Electrical Specifications............................2 2.2 Environment................................2 2.3 Mechanical Specifications............................3 2.4 Heat Dissipation..............................3 3. Connections and LED Indication............................. 4 3.1 P1 – Control and Digital Output Connections....................... 4 3.2 P2 - Encoder Signal Input Connector........................6... - Page 4 CS1-D507S & CS1-D503S Closed Loop Stepper Drive User Manual 6.2.3 Smoothing Filter Time Configuration (SW9-SW10)................11 6.2.4 Encoder Resolution Configuration (SW11-SW12)...................12 6.3 S3 - Selector Switch Configurations........................12 7. Typical Connection................................. 12 7.1 Digital Input Connection............................13 7.2 Digital Output Connection............................14 7.2.1 In position and Fault Output Connection....................
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Page 5: Introduction
CS1-D507S & CS1-D503S Closed Loop Stepper Drive User Manual 1. Introduction Leadshine CS1-D507S & CS1-D503S are closed loop stepper drives designed to solve the loss of step problem in open loop stepper control systems, thus increase system reliability at minimal cost increase. It implements advanced control algorithm of Leadshine based on its tens of years’... -
Page 6: Applications
CS1-D507S & CS1-D503S Closed Loop Stepper Drive User Manual 1.2 Applications When a CS1-D507S & CS1-D503S closed loop stepper drive is implemented with a compatible stepper motor with encoder, the closed stepper system can be adopted in many small to median speed applications such as CNC routers, CNC mills, CNC laser cutters, CNC plasma, lab automation instruments, plotters, medical equipment, electronic equipment, small packaging machines, etc. -
Page 7: Mechanical Specifications
It is recommended to mount the drive vertically to maximize heat dissipation. Mount a cooling fan nearby if necessary. If multiple CS1-D507S & CS1-D503S drives are installed, it is suggested to keep a minimal 30mm (12 inches) between two of them. -
Page 8: Connections And Led Indication
CS1-D507S & CS1-D503S Closed Loop Stepper Drive User Manual 3. Connections and LED Indication A CS1-D507S & CS1-D503S closed loop stepper drive has 5 connection blocks from P1 to P5 (see figure 2). Figure 2: CS1-D507S & CS1-D503S connectors 3.1 P1 – Control and Digital Output Connections The P1 connector in Figure 2 contains connections for control signals and a configurable digital output. - Page 9 Encoder A- output Encoder B+ output Encoder B- output Encoder Z +/- output, optional. Only if the closed-loop motor has Z signal input to CS1-D507S & CS1-D503S, the CS1-D507S & CS1-D503S will have Z signal output to controller or PLC 24VB Used for brake signal, connect with +24 DC of external power supply, refer to chapter 7.2.3...
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Page 10: P2 - Encoder Signal Input Connector
CS1-D507S & CS1-D503S Closed Loop Stepper Drive User Manual 3.2 P2 - Encoder Signal Input Connector The P2 connector in Figure 2 is for encoder signal connection. Refer to the following table for details. Drive Pin Name Description No connection... -
Page 11: P5 - Tuning Port
CS1 series has a tuning port with RS232 to modify the drive parameters, it’s only for tuning, not for equipment control because neither precision nor stability is sufficient. If you need a field bus drive, use a Leadshine RS485 or EtherCAT type drives: http://www.leadshine.com/ProductSubType.aspx?type=products&category=stepper-products&producttype=stepper-dri... -
Page 12: Motor Selection
5.2 Power Supply Sharing Multiple CS1-D507S & CS1-D503S drives can share one power supply to save space and reduce cost, if that power supply has enough power capacity. To avoid cross interference, connect each stepper drive directly to the shared power supply separately. -
Page 13: Switch Configurations
CS1-D507S & CS1-D503S Closed Loop Stepper Drive User Manual Higher supply voltage can increase motor torque at higher speeds, thus helpful for avoiding losing steps. However, higher voltage may cause bigger motor vibration at lower speed, and it may also cause over-voltage protection or even drive damage. -
Page 14: S2 - Dip Switch Configurations
CS1-D507S & CS1-D503S Closed Loop Stepper Drive User Manual CS1-D503S: Peak Code Velocity Position Velocity Remark Current loop Ki loop Kp loop Kp 1) Recommended motors are CS-M211013, 0(default) CS-M21702 and CS-M21704 2) Velocity loop Ki Indicates the stop time and position accuracy , “0”... -
Page 15: Micro Step (Sw1-Sw4)
CS1-D507S & CS1-D503S Closed Loop Stepper Drive User Manual 6.2.1 Micro Step (SW1-SW4) Each CS1-D507S & CS1-D503S has 8 micro step settings which can be configured through DIP switch SW5, SW6, SW7 and SW8. See the following table for detail. When they are set to... -
Page 16: Encoder Resolution Configuration (Sw11-Sw12)
1.5 ms (default and factory) 3 ms 12 ms 37 ms The Filter Time value must be set to the same for each CS1-D507S & CS1-D503S in multi-axis Warning applications 6.2.4 Encoder Resolution Configuration (SW11-SW12) CS1-D507S & CS1-D503S can power closed loop stepper motors with incremental encoders (include and under 5000 ppr resolution ) , it has 2-bit DIP switch to set motor encoder resolution as below, When SW11-SW12 setting is ON, ON, the encoder resolution can be set by Leadshine PC software. -
Page 17: Digital Input Connection
Figure 5: Typical connection Notes: (1) If need Z signal output, please contact Leadshine for the motor and encoder extension cable with Z signal. (2) Pulse and direction inputs level 5V or 24V selected by selector switch S3. When it is 24 V, the S3 selection of 5V will damage the input photo-coupling. -
Page 18: Digital Output Connection
CS1-D507S & CS1-D503S Closed Loop Stepper Drive User Manual Figure 6: Digital input connections 7.2 Digital Output Connection 7.2.1 In position and Fault Output Connection The PEND (In-position) and ALM (Alarm) can be connected either in sinking or sourcing as below:... -
Page 19: Encoder Output Connection
CS1-D507S & CS1-D503S Closed Loop Stepper Drive User Manual 7.2.2 Encoder Output Connection The CS1-D507S & CS1-D503S has a differential encoder output signal (EA+/-, EB+/-, EZ+/-), can be connected to the upper controller to feedback the position information of the motor. -
Page 20: Fault Protections
CS1-D507S & CS1-D503S Closed Loop Stepper Drive User Manual Remark: t1: ENA must be ahead of DIR by at least 300ms. Usually, ENA+ and ENA- are NC (not connected). See “Connector P1 Configurations” for more information. t2: DIR must be ahead of PUL effective edge by 2us to ensure correct direction;... -
Page 21: Software Configuration
Leadshine’s free ProTuner software to make the changes. 11. Accessories If you plan to use the ProTuner software, contact your supplier or Leadshine to purchase the RS232 cable with part number CABLE-PC-1 for connecting the CS1-D507S &... - Page 22 CS1-D507S & CS1-D503S Closed Loop Stepper Drive User Manual Drive restore factory setting, and keep The drive is disabled ENA+, ENA- input signals unconnected. Wrong motor rotation direction The Direction signal level is reverse Toggling the SW5 DIP switch Red light flashes once in a 5-second...
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Page 23: Warranty
Leadshine Technology Co., Ltd. warrants its products against defects in materials and workmanship for a period of 12 months from shipment out of factory. During the warranty period, Leadshine will either, at its option, repair or replace products which proved to be defective.
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