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Braun Corporation NL Millennium 02 Series Service Manual

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"Providing Access to the World"
International Corporate Hdqrs: P.O. Box 310
1-800-THE LIFT
(574) 946-6153
Patent #5,261,779
Patent #5,261,779
Patent #5,261,779
Patent #5,261,779
Patent #6,065,924
Patent #6,065,924
31821 Rev. A
Patent #6,065,924
Patent #6,065,924
Patent #6,238,169
Patent #6,238,169
January
Patent #6,238,169
Patent #6,238,169
Patent #6,464,447
Patent #6,464,447
2008
Patent #6,464,447
Patent #6,464,447
Service Manual for:
Millennium
Public Use Wheelchair Lifts
Series
DOT — Public Use Lift
DOT — Public Use Lift
"DOT — Public Use Lift" verifies that this platform lift meets the
"public use lift" requirements of FMVSS No. 403. This lift may be
installed on all vehicles appropriate for the size and weight of the
lift, but must be installed on buses, school buses, and multi-
purpose passenger vehicles other than motor homes with a gross
vehicle weight rating (GVWR) that exceeds 4,536 kg (10,000 lb).
®
®
Winamac, IN 46996 USA
FAX: (574) 946-4670
Patent #6,599,079
Patent #6,599,079
Patent #6,599,079
Patent #6,599,079
Patent #6,692,217
Patent #6,692,217
Patent #6,692,217
Patent #6,692,217
Patent #6,739,824
Patent #6,739,824
Patent #6,739,824
Patent #6,739,824
Patents Pending
Patents Pending
Patents Pending
Patents Pending
02
02
Read manual
before installing
or servicing lift.
Failure to do so
may result in
serious bodily
injury and/or
property damage.
W A R N I N G

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Summary of Contents for Braun Corporation NL Millennium 02 Series

  • Page 1 Service Manual for: Millennium Public Use Wheelchair Lifts Series DOT — Public Use Lift DOT — Public Use Lift “DOT — Public Use Lift” verifies that this platform lift meets the “public use lift” requirements of FMVSS No. 403. This lift may be installed on all vehicles appropriate for the size and weight of the lift, but must be installed on buses, school buses, and multi- purpose passenger vehicles other than motor homes with a gross...
  • Page 2 PURCHASED FROM OWNER DATE INSTALLED NAME ADDRESS CITY TELEPHONE STATE TO VALIDATE WARRANTY REGISTRATION CARDS MUST BE RETURNED TO THE BRAUN CORPORATION. Sample Warranty/Registration Card The Braun Corporation Model No. 1-800-THE LIFT™ BRAUNLIFT.COM™ DOT Public Use Lift MODEL# NL917IB Series No.

  • Page 3: Table Of Contents

    Troubleshooting Certification Checklist Diagnostic Procedures ..2-3 Lift Electrical Schematic ..........4 Lift Wiring Diagram ............5 Switch and Sensor Locations ........6 LCD Error Codes ............7 Hydraulics Hydraulic Schematic ............ 8 Hydraulics Parts List ............ 9 Hydraulics Diagram ............ 10 Repair Parts Pump Module Pump Module Parts List ........11...

  • Page 4: Certification Checklist Diagnostic Procedures

    Certification Checklist Diagnostic Procedures Use the following adjustment procedures should the lift not function as described in the certification checklist. These procedures must be followed in order for the lift to be FMVSS 403/404 compliant. • Vehicle movement is prevented unless the platform is fully stowed. 1.
  • Page 5 Certification Checklist Diagnostic Procedures • The outer barrier will not raise if occupied by at least 25 pounds. 1. Lower the platform to the ground level loading position. 2. Remove the pump cover. 3. Turn the pressure adjustment screw (shown below) counter clockwise until the outer barrier does not raise when the Up button is pressed.

  • Page 6: Lift Electrical Schematic

    Lift Electrical Schematic IB RAISED LIFT SENSOR BK(24 GA COPPER) SWITCH BOX BK/WH(24 GA SILVER) NOTE: ALL WIRES ARE 22 GA. MAGNET YL(26) UNLESS OTHERWISE NOTED. RD(26) GN(26) THRESHOLD SENSOR IB OCCUPANCY MICROSWITCH PRESSURE SWITCH BK/WH(24 GA SILVER) BK(24 GA COPPER) DOWN ROLL STOP RAISED...

  • Page 7: Lift Wiring Diagram

    985-A1534NA Note: All wires 22 GA. Platform Lights (Option) FS19 Pressure unless otherwise noted. Switch 915-2535NA FS18 6-COND WIRE CODE COLOR 8-COND WIRE CODE BLACK COLOR COLOR WHITE ORANGE(20) NOT USED GREEN BLUE(20) NOT USED NOT USED NOT USED NOT USED BLACK(20) BLACK 13 12...

  • Page 8: Switch And Sensor Locations

    NL917IB Switch and Sensor Locations Pressure Switch 31199 Threshold Strip Switch 31221A (Qty. 2) Stow Microswitch 23184 (Qty. 2) Right Inboard Left Outboard Rotary Position Sensor 31194A IB Occupancy Microswitch Assy. 31643A Bridging IB Raised IB Raised Microswitch Magnetic Sensor Magnet 31010RA (Rear Pump)

  • Page 9: Lcd Error Codes

    LCD Error Codes Listed below are codes that the lift controller outputs during lift operation. The codes will be displayed on an LCD screen located on the lift control board inside the pump module. See the Manual Operating Instructions in the operator's manual for pump cover removal instructions.

  • Page 10: Hydraulic Schematic

    Hydraulic Schematic .50 GPM Roll Stop Fold Pressure Switch Bridging Valve Orifice Orifice Lifting Relief Valve Down Secondary Valve Valve 2500 1900 Folding Relief Valve Roll Stop Cylinder Opposite Pump Side Pump Cylinder BACKUP Cylinder PUMP PUMP Description Symbol Description Symbol Fixed Displacement Hydraulic Port...

  • Page 11: Hydraulics Parts List

    NL917IB Hydraulics Parts List Item Qty. Description Part # Pump Assembly (M268-0113)12V - with Reservoir/with Backup Pump) 31038-12V Solenoid, 4-Post (See Pump Module Exploded View for Solenoid Selection) Power Cable, Up Solenoid to Motor 29049 Motor, Pump - 12 Volt - Low RPM 31350 Elbow, 65°...

  • Page 12: Hydraulics Diagram

    Hydraulics Diagram Manual Backup Pump Hydraulic Pump Page 10...

  • Page 13: Pump Module

    (items 35 and 36) if a blue nylon patch is not present on the bolts when retrofitting an M268-0113 pump assembly. Loctite ® is available from The Braun Corporation under part number 11522. t Indicates items available for replacement part purposes only. These items are not included with replacement pump modules.

  • Page 14: Pump Module Diagram

    (items 35 and 36) if a blue nylon patch is not present on the bolts when retrofitting an M268 pump assembly. Loctite ® available from The Braun Corporation under part number 11522-1. Page 12...

  • Page 15: Repair Parts List

    Repair Parts List Part Numbers of Items Dedicated per Lift Model Item Qty. Description NL916IB NL916FIB NL917IB NL917FIB NL919IB NL919FIB Base Weldment 985R1148KS30 985F1148KS30 985R1148KS33 985F1148KS33 985R1148KS34 985F1148KS34 Cover, Pump, 2-Piece, Back-Bottom 915-0513RN 915-0513FN 915-0513RN 915-0513FN 915-0513RNA 915-0513FNA Cover, Pump, 2-Piece, Top-Front 915-0519RN 915-0519FN 915-0519RN...

  • Page 16: Exploded View

    Lift Exploded View 156 157 117 162 122 123 137 136 132 131 Page 14...
  • Page 17 "Providing Access to the World" ® Over 300 Braun Dealers Worldwide ® "Providing Access to the World" International Corporate Hdqrs: P .O. Box 310 Winamac, IN 46996 USA 1-800-THE LIFT (574) 946-6153 FAX: (574) 946-4670...
  • Page 18 All illustrations, descriptions and specifications in this manual are based on the latest product information available at the time of publication. The Braun Corporation reserves the right to make changes at any time without notice. time of publication. The Braun Corporation reserves the right to make changes at any time without notice.

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