OHAUS Valor 1000 Series Service Manual

OHAUS Valor 1000 Series Service Manual

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Summary of Contents for OHAUS Valor 1000 Series

  • Page 1 Valor 1000 Series Service Manual...
  • Page 3: Table Of Contents

    4.2.4 Off-Center Load Test 4.2.5 Adjusting Off Center Load 5 PARTS LISTS & DIAGRAMS Non-Approved Models Spare Parts Approved Models Spare Parts APPENDIX A – SERVICE MENU Service Menu Structure Service Calibration Ohaus Corporation www.ohaus.com Valor 1000 Series Service Manual...
  • Page 4: Getting Started

    1.1 Introduction This service manual contains the information needed to perform routine maintenance and service on the Ohaus Valor 1000 Series scales. Familiarity with the balance’s Instruction Manual is assumed. The contents of this manual are contained in five chapters: Chapter 1 Getting Started –...
  • Page 5: Technical Data

    Standard electronics tool kit 1.5 Specification Specifications for the Ohaus Valor 1000 Series scales are listed in Table 1-1, Table 1-2 and Table 1-3. When a scale has been serviced, it must meet the specifications listed in the table. Before servicing the scale, determine what specifications are not met.
  • Page 6 D x H) Shipping Dimensions 12.6 x 12.6 x 6.9 in / 319 x319 x175 mm (W x D x H) Net Weight 5.5 lb / 2.5 kg Shipping Weight 6.8 lb / 3.1kg Valor 1000 Series Service Manual Ohaus Corporation www.ohaus.com...
  • Page 7 Weights and Measures authority. Before returning the scale to service an approved representative of the local Weights and Measures authority must certify the scale. Valor 1000 Series Service Manual Ohaus Corporation www.ohaus.com...
  • Page 8: Controls

    Long Press: Enters User Menu Press (in Menu): Changes menu selections (Forward) 1.6.2 Main Application Screen Item Description Battery charge symbol Center of Zero symbol Negative symbol Stable weight symbol NET symbol Valor 1000 Series Service Manual Ohaus Corporation www.ohaus.com...
  • Page 9: Turning Scale On/Off

    Remove the sealing cover with a screwdriver and then press the switch when the scale is powered on. After that you LFt .ON will see " " is displayed on the screen. LFT switch cover LFT switch Valor 1000 Series Service Manual Ohaus Corporation www.ohaus.com...
  • Page 10 After the scale has been verified, it must be sealed by the weights and measures official to prevent undetected access to the legally controlled settings. Refer to the illustrations below for the sealing. Wire Sealing Valor 1000 Series Service Manual Ohaus Corporation www.ohaus.com...
  • Page 11: Diagnostic Guide

    If more than one symptom is observed, approach one area at a time, and remember that the symptoms may be interrelated. If a problem arises that is not covered in this manual, contact Ohaus Corporation for further information. Valor 1000 Series Service Manual Ohaus Corporation www.ohaus.com...
  • Page 12: Checking Load Cells For Trouble

    Load Cell is defective: replace it. (See Chapter 3.) TABLE 2-1. LOAD CELL RESISTANCE READINGS (in Ohms) Ex+ to Ex– S+ to S– 404 ± 10 350 ± 10 Valor 1000 Series Service Manual Ohaus Corporation www.ohaus.com...
  • Page 13 Contact OHAUS or your Err 13 Failure to write to EEPROM authorized dealer for help. Replace batteries; Charge Lo.Bat Battery very low rechargeable battery. --NO-- Action not allowed ------ Busy Valor 1000 Series Service Manual Ohaus Corporation www.ohaus.com...
  • Page 14: Maintenance / Repair Procedures

    CHAPTER 3 - MAINTENANCE PROCEDURES 3 MAINTENANCE / REPAIR PROCEDURES 3.1 Preventive Maintenance Ohaus scales are precision instruments and should be carefully handled, stored in a clean, dry, dust-free area, and cleaned periodically. Follow these precautionary steps:  When a scale has had chemicals or liquids spilled on it, all exterior surfaces should be cleaned as soon as possible with warm water on a damp cloth.
  • Page 15: Opening The Scale

    Main PCB to the parts in the Bottom Housing. (Lay the two housings close to each other, so cable is not strained.) Loadcell Frame Rear display Loadcell cable leads soldered to the Main PCB Main PCB Port PCB Figure 3-1 Top and Bottom Housings: Approved Model. Valor 1000 Series Service Manual Ohaus Corporation www.ohaus.com...
  • Page 16: Removing/Replacing The Main Pcb

    Load Cell Cable from the Main PCB at the four solder points on the PCB. (See Figure 3-3 and Figure 3-4.) Figure 3-3 Main PCB: Non-approved Model. Valor 1000 Series Service Manual Ohaus Corporation www.ohaus.com...
  • Page 17: Removing/Replacing The Rear Display Pcb

    3. Position the replacement PCB, insert and tighten the screws, screws should be fixed in the slot of the plastic ribs. 4. Connect the Rear Display PCB Cable to the Main PCB. Figure 3-5 Rear Display PCB. Valor 1000 Series Service Manual Ohaus Corporation www.ohaus.com...
  • Page 18: Removing/Replacing The Load Cell

    3. Turn the scale over and remove the bolts and washers that hold the Load Cell to the Bottom Housing. Figure 3-7. Removing bolts holding Frame to the bottom housing Valor 1000 Series Service Manual Ohaus Corporation www.ohaus.com...
  • Page 19: Setting The Overload Stops

    Overload Stop gaps, otherwise please measure the gap with 0.5mm after adjusting the screw. (See Figure 3-8.) Note: Do not adjust the overload screw hard, stop when the screw touch with the metal sheet to prevent from the material rebounding. Valor 1000 Series Service Manual Ohaus Corporation www.ohaus.com...
  • Page 20: Replacing The Port Pcb

    3. Unsolder the leads connecting the battery metal sheet. See Figure 3-10, and lift the Port PCB. Figure 3-10. Unsolder the leads on the port PCB 4. Reverse the disassembly procedure to assemble the Port PCB. Valor 1000 Series Service Manual Ohaus Corporation www.ohaus.com...
  • Page 21: Replacing The Function Label

    The Function Label may need to be replaced. (See Chapter 5 for parts information.) Use a broad knife to remove the label. Clean the glue residue from the Housing surface. Then carefully place the new label where the old one was. Valor 1000 Series Service Manual Ohaus Corporation www.ohaus.com...
  • Page 22: Testing

    4.1 Test Masses Required The masses required to test the Ohaus Valor 1000 scales must meet the requirements of ASTM Class 4 or OIML F2 Tolerance. The mass values are listed in Table 4-1. TABLE 4-1. TEST MASS VALUES...
  • Page 23: Precision Test

    Before starting a repeatability test, set up the instrument as follows: Set Up: Follow the steps in Appendix A, Setup and Calibration. Record Settings: Zero Tracking Setting = ____________ Displayed Units = ____________ Mass Used = ____________ Valor 1000 Series Service Manual Ohaus Corporation www.ohaus.com...
  • Page 24 + Reading 6 + Reading 7+ Reading 8 + Reading 9 + Reading 10) / 10 Mean =________ Calculate the Delta for each reading and record in the work sheet. Delta = Reading – Mean Calculate the Delta x Delta for each reading and record in worksheet. Valor 1000 Series Service Manual Ohaus Corporation www.ohaus.com...
  • Page 25: Linearity Test

    4. Place Load 2 on the Scale and press Tare 5. Place the test mass on the Scale, record the weight and remove. 6. Place Load 3 on the Scale and press Tare Valor 1000 Series Service Manual Ohaus Corporation www.ohaus.com...
  • Page 26: Off-Center Load Test

    ± 2 d. If this maximum is exceeded, follow procedures in Section 4.2.5, Adjusting Off Center Load. 4.2.5 Adjusting Off Center Load If the Off Center Load (OCL) is excessive, perform adjustment as follows: Valor 1000 Series Service Manual Ohaus Corporation www.ohaus.com...
  • Page 27 Note: It is not recommended that you try to adjust more than –5 counts if the beam has been filed already. If the beam has not been filed previously, you can adjust –10 counts. Remember, when filing you are weakening the beam. File a little at a time. Valor 1000 Series Service Manual Ohaus Corporation www.ohaus.com...
  • Page 28 In all cases where a part is replaced, the scale must be thoroughly checked after the replacement is made. The scale MUST meet the parameters of all applicable specifications in this manual. If further technical information is needed, please contact your local Ohaus distributor, or: Ohaus Corporation, www.ohaus.com 7 Campus Drive...
  • Page 29: Parts Lists & Diagrams

    CHAPTER 5 – PARTS LISTS & DIAGRAMS 5 PARTS LISTS & DIAGRAMS 5.1 Non-Approved Models Spare Parts Valor 1000 Series Service Manual Ohaus Corporation www.ohaus.com...
  • Page 30 For model of V12P30 30556412 Hardware Kit V12P 30556414 Foam Kits V12P 30539411 Box V12P Adapter with plugs (EU-US-UK- 30467987 AU-KR) NOTE: PELASE FIND THE SPARE PART VIA MODEL IN THE SPARE PART LIST DOCUMENT. Valor 1000 Series Service Manual Ohaus Corporation www.ohaus.com...
  • Page 31: Approved Models Spare Parts

    CHAPTER 5 – PARTS LISTS & DIAGRAMS 5.2 Approved Models Spare Parts Valor 1000 Series Service Manual Ohaus Corporation www.ohaus.com...
  • Page 32 Hardware Kit V12P 30554456 Display Back V12P 30556414 Foam Kits V12P 30539411 Box V12P Adapter with plugs (EU-US-UK- 30467987 AU-KR) NOTE: PELASE FIND THE SPARE PART VIA MODEL IN THE SPARE PART LIST DOCUMENT. Valor 1000 Series Service Manual Ohaus Corporation www.ohaus.com...
  • Page 33: Appendix A - Service Menu

    S.UNIt Setup Unit S.Unit FIlter Setup Filter Filter E.PAND Expand reading Expand LOCK Hide Calibration in the user menu Lock Lock the unit setting in user menu reset Reset Reset End Exit servcie menu Valor 1000 Series Service Manual Ohaus Corporation www.ohaus.com...
  • Page 34: Service Calibration

    Cal-E If the scale displays " ", one of the weights used to calibrate is wrong and the scale did not complete calibration. To exit calibration at any point, short press Tare/Menu Valor 1000 Series Service Manual Ohaus Corporation www.ohaus.com...
  • Page 35 ™ Registered trademark of Ohaus Corporation. The information contained in this manual is believed to be accurate at the time of publication, but Ohaus Corporation assumes no liability arising from the use or misuse of this material. Reproduction of this material is strictly prohibited.

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