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Altrad MOSTOSTAL Plus Assembly Manual

Frame scaffoldings
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MOSTOSTAL
SCAFFOLDING
FORMWORK
ALTRAD MOSTOSTAL – STRENGTH, MODERNITY, STABILITY
ASSEMBLY MANUAL – MOSTOSTAL Plus FRAME SCAFFOLDINGS

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Summary of Contents for Altrad MOSTOSTAL Plus

  • Page 1 MOSTOSTAL SCAFFOLDING FORMWORK ALTRAD MOSTOSTAL – STRENGTH, MODERNITY, STABILITY ASSEMBLY MANUAL – MOSTOSTAL Plus FRAME SCAFFOLDINGS...
  • Page 2 A S S E M B L Y M A N U A L MOSTOSTAL Plus FRAME SCAFFOLDINGS MOSTOSTAL SCAFFOLDING altrad-mostostal.pl FORMWORK /altradmostostal...

  • Page 3: Table Of Contents

    NON-STANDARD SCAFFOLDING SET-UPS ........................RAW MATERIALS USED FOR COMPONENT MANUFACTURE .................. PRODUCT MARKING SYSTEM ............................COMPONENT LIST ................................EXEMPLARY SET – FRAME SCAFFOLDING ......................... TABLES – PLATFORM AND BASE JACK LOAD ......................ANNEX NO. 1 ..................................MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...

  • Page 4: Technical Overview General Rules Of Scaffolding Assembly And Use

    1.1. Scaffolding characteristics ALTRAD-MOSTOSTAL manufactures steel and aluminium MOSTOSTAL Plus frame scaffoldings. The system includes such basic components as base jacks, frames, railings, braces, platforms and toe boards. The system includes also multiple auxiliary filling components that facilitate subsequent scaffolding use.

  • Page 5: General Rules

    A user is responsible for using the scaffolding handed-over. Basic MOSTOSTAL Plus scaffolding technical and usage data regarding the standard set-up: • work load – within 2 - 6 kN/m2, see p. 56 Load table (nominal scaffolding size according to PN-EN 12811-1:2004);...
  • Page 6 Disassembly of more than one anchor set below the disassembled scaffolding level is prohibited. 2.2.20. The scaffolding components should be stored and transported according to the provisions of PN-M- 47900-2:1996 “Steel, standing scaffoldings. Pole scaffoldings made of pipes”. MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...

  • Page 7: General Safety Rules For The Scaffolding Assembly And Use

    The hoisting winches should be installed in strict accordance with the manual prepared by the hoisting winch manufacturer. 2.3.13. Before each use the scaffolding should be checked for the proper and complete structure and you should also MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...
  • Page 8 The inspection is carried out by the construction manager or other authorised person. Each inspection should be documented with a memo or recorded in the construction logbook. 2.3.15. Before work in winter you should remove snow from the scaffolding. MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...

  • Page 9: Assembly Of Scaffoldings Up To 34 M High

    The Kit consists of 2 assembly posts and a telescopic railing. When the Safety Kit is assembled the railing is one meter above the platform over the level which the post is assembled on. The post can be assembled and disassembled from MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...
  • Page 10 The Safety Kit is required for the frame scaffolding system whenever safety of the construction workers and following the OHS rules are important. The Assembly Safety Kit does not substitute the personal protective equipment. MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...

  • Page 11: Scaffolding Assembly Steps

    The frames for the next level are placed starting from the circula- tion path. Place the first frame for the next level while standing on the ladder of the previous scaffolding level (fig. 3.11). fig. 3.11 MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...
  • Page 12 2 m should be secured with the toe boards. The toe boards should be attached to the frame rods. The platforms should be secured with the longitudinal toe boards along the scaffolding and with the transverse toe boards from the front side (fig. 3.15 and 3.16). fig. 3.15 fig. 3.16 MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...

  • Page 13: Assembly Rules Important For Safety

    The pipes should be installed 20 cm over the ground parallel to the ground slope direction (fig. 3.21). fig. 3.21 MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...
  • Page 14 The protection is made by installing the front frame (fig. 3.30) from the scaffolding front side and the railing posts along the scaffolding with the railings. The posts and the platform protection protect the platforms from falling out. fig. 3.30 MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...
  • Page 15 The passage frames are braced on both frame sides (external and internal). For the higher levels the frames are braced on the external side. fig. 3.35 MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...
  • Page 16 When installing the wide consoles (0,73 m) from the scaffolding external side on the level other than the last one the braces of the braced bays should be made of the pipe and two couplings. MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...
  • Page 17 (fig. 3.43). fig. 3.43 The protective roof presented in fig. 3.43 is not a sufficient protection in terms of the requirements specified in PN-M-47900-2:1996 section 4.10.3 MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...
  • Page 18 The staircase should be equipped with railings including the front railing and stairs internal and external railings. fig. 3.44 fig. 3.45 – detail A fig. 3.46 – detail B 3072 2572/3072 3072 3072 fig. 3.47 – top view MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...
  • Page 19 The transport jib must be additionally anchored at least in two points (see: figure 3.52) while considering the anchorage of two adjacent frames on the level located below and over the jib. MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...

  • Page 20: Rules For Anchoring And Assembly Of Braces

    20% of all anchors must be double anchors. These anchors should be evenly distributed over the entire surface and the rule of at least two V anchors installed on each anchored level should be followed. See fig. 3.53. MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...
  • Page 21 The term partially open facade describes the building facade with the part of the surface covered with the scaffolding up to 60% not filled with the air-proof material (the passage holes are present). This facade allows the wind to pass through the building. MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...
  • Page 22 Maximum force in the anchor (kN) Internal 16,3 stand Maximum force in the foot (kN) horizontal brace External 55,1 stand * closed facade, when number of openings is less than 20% of facade surface MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...
  • Page 23 Maximum force in the foot (kN) External 49,7 stand 0,20 m * closed facade, when number of openings is less than 20% 3,07 m horizontal brace 1,5 m of facade surface 5x3,07 m 5x3,07 m MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...
  • Page 24 (kN) Internal 17,1 stand Maximum force in the foot horizontal brace (kN) External 55,1 stand * semi-open facade, when the number of openings in the facade is within the range of 0% to 60% MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...
  • Page 25 (kN) Internal 25,5 stand Maximum force in the foot (kN) External 49,1 stand * semi-open facade, when the number of openings in the facade horizontal brace is within the range of 0% to 60% MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...
  • Page 26 Maximum force in the anchor (kN) Internal 14,0 stand Maximum force in the foot (kN) External 37,0 stand * closed facade, when number of openings is less than 20% of facade surface MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...
  • Page 27 Maximum force in the anchor (kN) Internal 21,3 stand Maximum force in the foot (kN) External 32,0 stand * closed facade, when number of openings is less than 20% of facade surface MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...
  • Page 28 Maximum force in the anchor (kN) Internal 18,0 stand Maximum force in the foot (kN) External 42,7 stand * closed facade, when number of openings is less than 20% of facade surface MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...
  • Page 29 5x3,07 m Maximum force in the anchor (kN) Internal 24,3 stand Maximum force in the foot (kN) External 34,6 stand * closed facade, when number of openings is less than 20% of facade surface MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...
  • Page 30 Maximum force in the anchor (kN) Internal 22,0 stand Maximum force in the foot (kN) External 53,2 horizontal brace stand * closed facade, when number of openings is less than 20% of facade surface pipe MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...
  • Page 31 Maximum force in the anchor (kN) Internal 29,3 stand Maximum force in the foot (kN) External 61,2 stand horizontal brace * closed facade, when number of openings is less than 20% of facade surface MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...
  • Page 32 Maximum force in the anchor (kN) pipe Internal 17,6 stand Maximum force in the foot (kN) External 34,4 stand * closed facade, when number of openings is less than 20% of facade surface MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...
  • Page 33 Maximum force in the anchor (kN) Internal 23,3 stand Maximum force in the foot (kN) External 43,5 stand * closed facade, when number of openings is less than 20% of facade surface MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...
  • Page 34 (kN) pipe Ø48,3x3,2xL Internal 17,6 stand Maximum force in the foot (kN) External 35,1 stand * semi-open facade, when the number of openings in the facade is within the range of 0% to 60% MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...
  • Page 35 Maximum force in the anchor (kN) Internal 23,3 stand Maximum force in the foot (kN) External 43,5 stand * semi-open facade, when the number of openings in the facade is within the range of 0% to 60% MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...
  • Page 36 1,65 Maximum force in the anchor (kN) pipe Internal 18,0 stand Maximum force in the foot (kN) External 35,4 stand * closed facade, when number of openings is less than 20% of facade surface MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...
  • Page 37 Maximum force in the anchor (kN) Internal 23,5 stand Maximum force in the foot (kN) External 36,9 stand * closed facade, when number of openings is less than 20% of facade surface MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...
  • Page 38 3,07 m 3,07 m 1,09 m fig. 3.54 – Forces present in anchor in individual options fig. 3.55 – Forces present in anchor in individual options fig. 3.56 – Axonometric view of exemplary gate crossing MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...
  • Page 39 3.57 – Forces present in anchor and in foottings fig. 3.58 – Forces present in anchor and in foottings are in individual options are in individual options Szczegół A fig. 3.59 – Protective canopy example MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...

  • Page 40: Mobile Scaffoldings

    • workers and tools are not allowed to be/remain on the scaffolding during moving, • after the scaffoldings reached its destination point, lock the castor breakes, • after the scaffolding is moved, check its stability (all castors supporting the scaffolding). MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...

  • Page 41: Exemplary Non-Standard Scaffolding Anchoring

    Used where the cornices, roof protrusions overlap the scaffolding. Bypass frames may be fitted with the standard system vertical frames 2,0x0,73 m. The bypass frame may be built up to 8 m. 48,3 Ø MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...

  • Page 42: Scaffoldings Build On Anchored Consoles

    L x Fw + (L + 0,84) x Fz Longitudinal force 1,24 Resistance reaction fig. 7.4 – Method for calculation the reaction forthe anchorage sites. For the scaffoldings installed on the anchored consoles you must provide a separate technical design. MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...

  • Page 43: Exemplary Frame Scaffolding Set-Ups

    8.3 – Scaffolding arranged on the building gable wall with the bay 3,07 m building gable wall reduced to he bay 2,57 with the E285550 console fig. 8.4 – Attic set-up 1 fig. 8.5 – Attic set-up 2 MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...

  • Page 44: Non-Standard Scaffolding Set-Ups

    – steel of Re ≥ 235 MPa. PRODUCT MARKING SYSTEM All products manufactured by ALTRAD-MOSTOSTAL according to the existing ISO 9001 quality system are marked with the permanent marks (stamp ~ 0,7 mm deep) located as specified in the technical documentation. Additionally, the manufacturer and/or customer labels are used acc.

  • Page 45: Component List

    Aluminium-plywood access platform with a ladder 3,07 x 0,61 m E492130 29,10 Passing Platform Plus without ladder 0,61 x 2,07 m E492020 15,96 Passing Platform Plus without ladder 0,61 x 3,07 m E492030 24,30 MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...
  • Page 46 Steel single railing 3,07 m E 283630 5,58 Front railing 0,73 m E283907 3,72 Front railing 1,09 m E283910 4,66 Front railing 0,73 m (with wedge) E283007 3,80 Front railing 1,09 m (with wedge) E283010 4,76 MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...
  • Page 47 Aluminium railing post 1,00 m E203084 2,44 Diagonal 1,57 x 2,00 m E284715 6,27 Diagonal 2,07 x 2,00 m E284720 6,45 Diagonal 2,57 x 2,00 m E284725 7,25 Diagonal 3,07 x 2,00 m E284730 8,14 MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...
  • Page 48 25,23 Alu. stairs 0,64 x 3,07 m E286230 30,00 Stairs external railing 2,57 m E286325 16,00 Stairs external railing 3,07 m E286330 17,80 Stairs internal railing E286300 11,85 Initial U-transom 0,73 m E286207 3,07 MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...
  • Page 49 39,68 Alu. platform 0,59 x 6,10 m E491061 46,90 Alu. platform 0,59 x 7,10 m E491071 52,50 Alu. post for platform railing E491001 2,50 Platform railing clamp E491002 0,30 Platform railing clamp E491003 0,30 MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...
  • Page 50 Roof protective console 0,73 m E288501 5,65 Passage frame 1,50 x 2,20 m E202195 34,54 Passage frame 1,50 x 2,20 m E281515 35,96 Transverse transom 0,73 m 3,40 E285379 Transverse transom 1,09 m 6,14 E285319 MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...
  • Page 51 Telescopic railing 1,50-2,07 m E206800 3,45 Steel eaves frame 1,00 m E281525 15,22 Aluminium eaves frame 1,00 m E281530 7,96 Roof steel girder 0,4 x 0,80 m E502140 8,20 Girder bracket 0,73 m E503507 5,99 MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...

  • Page 52: Exemplary Set - Frame Scaffolding

    Below is the basic frame scaffolding set-up with the examples of the indices of individual components (component list, see p. 47 – 54). E2030xx E2850xx E2020xx E4923xx E581119 E581319 E2816xx E2812xx E511907 E581119 E581319 E5110xx E2839xx E2865xx E2868xx E2843xx E2836xx E4913xx E2847xx E285379 E2020yy E5112xx MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...

  • Page 53: Tables - Platform And Base Jack Load

    15 kN E5111313 Base jack with nut 1,5 m 40 kN 29 kN 22 kN 17 kN 15 kN E511408 Tilt base jack 0,8 m 40 kN 29 kN 22 kN 17 kN 15 kN MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...

  • Page 54: Annex No. 1

    6. Commission in the following panel confirms the scaffolding hand-over after assembly and acceptance for use. a) ..................................- User b) ..................................- User c) ..................................- Contractor full name position signature Application date for scaffolding disassembly: .................. MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...
  • Page 55 ..................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual...
  • Page 56 11.2020 MOSTOSTAL ALTRAD-MOSTOSTAL Spółka z o.o. SCAFFOLDING ul. Starzyńskiego 1, 08-110 Siedlce - Poland FORMWORK Tel. +48 25 644 72 84 - Fax +48 25 633 32 78 - Email: handlowy@altrad-mostostal.pl www.altrad-mostostal.pl...

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