CTC Union EcoAir 510M Installation And Maintenance Manual
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CTC Union EcoAir 510M Installation And Maintenance Manual

CTC Union EcoAir 510M Installation And Maintenance Manual

Modulating air/water heat pump
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Important!
• Read carefully before use, keep for future reference.
• Translation of the original instructions.
Providing sustainable energy solutions worldwide
Installation and Maintenance Manual
CTC EcoAir 510M
Modulating Air/Water Heat Pump
162 605 07-1
2020-10-12
230 V 1N~

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  • Page 1 162 605 07-1 2020-10-12 Providing sustainable energy solutions worldwide Installation and Maintenance Manual CTC EcoAir 510M Modulating Air/Water Heat Pump 230 V 1N~ Important! • Read carefully before use, keep for future reference. • Translation of the original instructions.
  • Page 3 Installation and Maintenance Manual CTC EcoAir 510M Modulating Air/Water Heat Pump 230 V 1N~...

  • Page 4: Table Of Contents

    Fill in the information below. It may come in useful if anything should happen. Product: Serial number: Installer: Name: Date: Tel. no.: Electrical installer: Name: Date: Tel. no.: Enertech AB provides the information with reservation for any typing errors and subject to modifi cation. CTC EcoAir 510M 230V 1N~...
  • Page 5 The Complete System CTC EcoAir 510M Control CTC EcoAir 510M is a modulating air source heat pump CTC EcoAir 510M is controlled by these products: that takes heat from the outside air and supplies it to the • CTC EcoZenith i555/i550 PRO existing heating system in the house. The heat pump •...

  • Page 6: Important To Remember

    When contacting CTC, always mention the following: • Serial number Information in this type of box • Model/Size [!] is particularly important for correctly installing and using • the fault message shown in the display the product. • Your telephone number CTC EcoAir 510M 230V 1N~...

  • Page 7: Safety Instructions

    Children should not play with the device. Cleaning and maintenance should not be carried out by children without supervision. If these instructions are not followed when installing, operating and maintaining the system, Enertech’s commitment under the applicable warranty terms is not binding. CTC EcoAir 510M 230V 1N~...

  • Page 8: Checklist

    Check and filling, heating circuit † Information on fine adjustments † Alarm information † Functional test of safety valves fitted † Register your Installation Certificate at ctc-heating.com. † Information on procedures for fault registration ________________________________________________ ____________________________________________ Date/Customer Date/Installer CTC EcoAir 510M 230V 1N~...

  • Page 9: Connection Option Ctc Ecoair 510 230 V 1N

    CTC EcoLogic S, M, L CTC EcoLogic PRO/Family must have application version 20160301 or later. CTC EcoAir 510 230 V 1N~ CTC EcoZenith i255 CTC EcoZenith i555 Pro CTC EcoVent i360F CTC EcoZenith i360 CTC EcoZenith i550 Pro CTC EcoVent i350F CTC EcoZenith i250 CTC EcoZenith i350 CTC EcoAir 510M 230V 1N~...

  • Page 10: Technical Data

    * The noise specified should be regarded as an indication since the level is affected by the compressor’s and the fan’s speed, as well as the surroundings. The upper value corresponds to 100% reflective ground and walls (smooth concrete). Values according to EN12102 at A7/W35. CTC EcoAir 510M 230V 1N~...

  • Page 11: Dimensions Diagram

    Dimensions diagram Condensation drain G1-¼" Top view Bottom view CTC EcoAir 510M 1155 1245 1080 Ø28 CTC EcoAir 510M 230V 1N~...

  • Page 12: Refrigerant System

    15. Drying fi lter 16. Schrader 17. Expansion valve Operating range The control system for CTC EcoAir 510M monitors and ensures that the product is working within its operating range. Primary flow Cº Outside temperature Cº CTC EcoAir 510M 230V 1N~...

  • Page 13: Component Location

    Component location CTC EcoAir 510M 230V 1N~...
  • Page 14 25. Primary fl ow Ø28 mm 12. Return sensor 26. Return fl ow Ø28 mm 13. Heat exchanger 27. Packaged components (fi lter ball valve and condensate drain) in box under product on pallet 14. Low pressure sensor CTC EcoAir 510M 230V 1N~...

  • Page 15: Installation

    The installation must be carried out in accordance with current MCS standards. Refer to MIS 3005 and associated building regs Part L,F & G. Delivery includes: • 1 x Heat pump CTC EcoAir 510M • Packaged components (see chapter titled 'Component Location') -filter ball valve: G1”...

  • Page 16: Location Of The Heat Pump

    Location of the heat pump • CTC EcoAir 510M is normally placed against an outside wall. • CTC EcoAir 510M has a factory-fitted condensation water tray from which condensation water is conducted to a caisson, surface water drain, downpipe or other drainage equipment. You should therefore consider the position of the product.

  • Page 17: Preparation And Drainage

    • Place crushed stones around the blocks in order to achieve optimal drainage. Moisture barrier, 451 mm moisture protection C.t.c distance 1155 mm must be angled away Concrete blocks from the house. Coarse crushed stone approx. 70–100 cm deep. CTC EcoAir 510M 230V 1N~...

  • Page 18: Condensation Water

    • A heating cable (available as an accessory) should be placed in the pipe to prevent refreezing. The heating cable is connected to the electrical cabinet in CTC EcoAir 510M. (Must be performed by an authorised electrician and according to applicable provisions.) •...

  • Page 19: Pipe Installation

    • The product can be bled via the bleed valve inside the condenser. Note Only bleed this valve. Other valves are for the cooling system! If these are opened, refrigerant may leak out! CTC EcoAir 510M 230V 1N~...

  • Page 20: Circulating Pump - Heat Carrier

    The product used for control monitors and ensures that the heat pump works within its operating range. Speed setting For CTC EcoZenith i350, the speed of the circulation pump is set in the “Installer/Settings/Heat pump” menu. CTC EcoAir 510M 230V 1N~...

  • Page 21: Pressure Differential Diagram For Ctc Ecoair 510M 230 V 1N

    This provides a temperature differential of approx. 7 °C for an outside temperature of +7 °C and a primary flow temperature of 35 °C at a minimum flow of 0.21 l/s. Pressure differential diagram for CTC EcoAir 510M 230 V 1N~ Pressure differential (kPa) Water flow (l/s) CTC EcoAir 510M 230V 1N~...

  • Page 22: Electrical Installation

    6.1.1 Electrical installation 230 V 1N~ CTC EcoAir 510M must be connected to 230 V 1N~ 50 Hz and protective earth. The 2 m long power supply cable is pre-connected to the product.

  • Page 23: Heat Pump Connections

    In a series connection, DIP switch 2 must be set to the OFF position on all the heat pumps except the last one, which should be in the ON position. CTC EcoZenith i550 PRO/ CTC EcoLogic Pro/Family When connected in series, the last heat pump must be set to terminated position. CTC EcoAir 510M 230V 1N~...
  • Page 24 Make sure DIP switch 2 is in the ON position on the last the next heat pump in the connect the shielding heat pump in the series connection. series connection here. to the next heat pump The jumper (PE) must be left in place. here. CTC EcoAir 510M 230V 1N~...

  • Page 25: Communication Connection

    CTC EcoZenith i250 / i255 / CTC EcoZenith i350 / i360 CTC EcoZenith i550 / i555 Pro / CTC EcoLogic PRO / Family / M / L When connecting CTC EcoAir 510M to CTC EcoZenith i250 / i350 / i255 / i360 CTC EcoVent i350F / i360F, CTC EcoZenith i550/ i555 Pro and CTC EcoLogic Family/Pro, the communication cable (LiYCY (TP)) must be connected directly to the respective product.

  • Page 26: Connecting The Control System

    RJ-12 RJ-45 1. System disconnected from power. 2. Power up the control (CTC EcoLogic or EcoZenith i555 Pro) as well as CTC EcoAir 510M which will be numbered as Heat Pump 2 (HP2). 3. Wait for about 2 minutes. 4. Go to "Installer/Service/Set Address".
  • Page 27 *In this example, we have assumed that the heat pump is called HP1, which is the factory default. If the heat pump has already been renumbered, then select this number instead. 10. Redo the procedure according to the number of heat pumps to be numbered. CTC EcoAir 510M 230V 1N~...

  • Page 28: Good To Know When Setting An Address

    Check that the heat pump is powered up. If the address setting fails, the latest heat pump addresses remain. In this example HP1 and HP2. Make sure the heat pump is powered up. Try again with a new actual address. CTC EcoAir 510M 230V 1N~...

  • Page 29: Numbering Ctc Ecopart 510M To A2

    *In this example, we have assumed that the heat pump Välj/ Döp Värmepump is called A1, which is the factory default. If the heat pump has already been renumbered, then select this number instead. *CTC EcoZenith i550 Pro does not control CTC EcoAir 610M. CTC EcoAir 510M 230V 1N~...
  • Page 30 Laddpump % Välj/ Döp Värmepump *In this example, we have assumed that the heat pump is called A1, which is the factory default. If the heat pump has already been renumbered, then select this number instead. CTC EcoAir 510M 230V 1N~...
  • Page 31 A1 and then A2 up to A10 to ensure that the correct name is given. Finally test in the menu "Advanced/Service/Function test/ Heat pump" that the respective heat pump starts. CTC EcoAir 510M 230V 1N~...

  • Page 32: Wiring Diagram 230 V 1N~ (A3)

    Wiring diagram 230 V 1N~ (A3) CTC EcoAir 510M 230V 1N~...
  • Page 33 CTC EcoAir 510M 230V 1N~...

  • Page 34: Wiring Diagram 230 V 1N~ (A4)

    Wiring diagram 230 V 1N~ (A4) CTC EcoAir 510M 230V 1N~...

  • Page 35: Parts List

    Condenser tray heater Heating cable (option) Fuse (option) Omnipolar switch High pressure switch Spool Compressor Terminal block Connector supply Male Connector supply Female Connector compressor Male Connector compressor Female Expansion valve Solenoid valve EMC filter CTC EcoAir 510M 230V 1N~...

  • Page 36: Sensor Data

    Sensor Data CTC EcoAir 510M 230V 1N~...
  • Page 37 14690 1746 17960 2010 22050 2320 27280 2690 33900 42470 3130 3650 53410 4280 67770 5045 86430 5960 7080 8450 10130 12200 14770 18000 22000 27100 33540 41800 52400 66200 84750 108000 139000 181000 238000 CTC EcoAir 510M 230V 1N~...

  • Page 38: First Start

    Once the system has heated up, check that all connections are tight, the various systems have been bled, heat is coming out into the system and warm water is coming out at the tap locations. CTC EcoAir 510M 230V 1N~...

  • Page 39: Operation And Maintenance

    Defrost CTC EcoAir 510M is equipped with hot gas defrosting. The heat pump checks constantly whether defrosting is needed and, if so, defrosting starts, the fan stops, the 4-way valve changes direction and the discharge goes to the evaporator instead.
  • Page 40 As an accessory you can buy a heating cable to connect to EcoAir. The cable is fitted in the drain from the condensation tray to the frost-free drain. Condensation tray and drain CTC EcoAir 510M 230V 1N~...

  • Page 41: Troubleshooting/Appropriate Measures

    9. Troubleshooting/Appropriate measures CTC EcoAir 510M is designed to provide reliable operation and high levels of comfort, and to have a long service life. Various tips are given below which may be helpful and guide you in the event of an operational malfunction.
  • Page 44 162 605 07-1 2020-10-12 Enertech AB. P.O Box 309 SE-341 26 Ljungby Sweden. www.ctc.se, www.ctc-heating.com...

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