CTC Union EcoAir 510M Installation And Maintenance Manual
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CTC Union EcoAir 510M Installation And Maintenance Manual

CTC Union EcoAir 510M Installation And Maintenance Manual

Modulating air-water heat pump
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162 105 60-1
2016-04-07
Providing sustainable energy solutions worldwide
Installation- and Maintenance Manual
CTC EcoAir 510M
Modulating air/water heat pump
230V 1N~
IMPORTANT
READ CAREFULLY BEFORE USE
KEEP FOR FUTURE REFERENCE

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Summary of Contents for CTC Union EcoAir 510M

  • Page 1 162 105 60-1 2016-04-07 Providing sustainable energy solutions worldwide Installation- and Maintenance Manual CTC EcoAir 510M Modulating air/water heat pump 230V 1N~ IMPORTANT READ CAREFULLY BEFORE USE KEEP FOR FUTURE REFERENCE...
  • Page 3 Installation and Maintenance Manual 162 105 60-1 2016-04-07 CTC EcoAir 510M Modulating air/water heat pump 230V 1N~...

  • Page 4: Table Of Contents

    ______________________________ Troubleshooting/appropriate measures Circulating pump – heat carrier ________________________ ___________ Declaration of Conformity Pressure differential diagram CTC EcoAir 510M 230V ________________________________________ _____________________________________________________________ Quick reference Fill in the information below. It may come in useful if anything should happen. Product: Manufacturing number:...

  • Page 5: General Information

    CTC EcoZenith i550 PRO and CTC EcoLogic PRO/Family. Ecodesign information relating to the current combination (current package) can be downloaded from www.ctc.se/ecodesign. Energy labelling stickers can also be printed from here. CTC EcoAir 510M 230V 1N~...

  • Page 6: Checklist

    Check and filling, heating system † † Information on fine adjustments Alarm information † Functional test of safety valves fitted † Information on procedures for fault registration † ______________________________________ ______________________________________ Date / Customer Date / Installer CTC EcoAir 510M 230V 1N~...

  • Page 7: Important To Remember

    • Place the product on a solid foundation. • The CTC EcoAir 510M has a factory-fitted condensation water tray where the condensation water is conducted to a stone curb, surface water gully, down pipe or other drainage. You should therefore consider the position of the product.

  • Page 8: Safety Instructions

    • Children should be supervised to ensure that they do not play with the appliance. CTC EcoAir 510M 230V 1N~...

  • Page 9: Technical Data Ctc Ecoair 510M

    General Information Technical data CTC EcoAir 510M CTC EcoAir 510M Electrical data 230V 1N~ 50Hz Input power 0.54 / 2.42 Output power 2.52 / 6.60 4.67 / 2.73 Rated current 20.8 Max start current 2.8 A Water volume Refrigerant quantity (R410A, fluorinated...

  • Page 10: Dimensional Drawing

    General Information Dimensional drawing CTC EcoAir 510M 1155 1245 1080 Ø28 CTC EcoAir 510M 230V 1N~...

  • Page 11: Refrigerant System

    17. Expansion valve Heating mode Defrosting mode Operating range The control system for the CTC EcoAir 510M 230V 1N~ monitors and ensures that the product is working within its operating range. Primary flow Cº Outside temperature Cº CTC EcoAir 510M 230V 1N~...

  • Page 12: Component Location

    General Information Component location Component location CTC EcoAir 510M 230V 1N~ CTC EcoAir 510M 230V 1N~...
  • Page 13 High pressure sensor 24. Evaporator 10. 4-way valve 25. Primary flow Ø28 mm 11. Drying filter 26. Return flow Ø28 mm 12. Return sensor 13. Heat exchanger 14. Low pressure sensor 15. Primary flow sensor CTC EcoAir 510M 230V 1N~...

  • Page 14: Connection Alternative Ctc Ecoair 510M

    CTC EcoLogic Pro CTC Basic Display CTC EcoLogic Pro/ CTC Basic Display Family CTC EcoZenith i550Pro CTC EcoZenith i250 CTC EcoZenith i550 Pro CTC EcoPart 400 CTC EcoPart 400 CTC EcoAir 510M 230V 1N~ CTC EcoZenith CTC EcoEl CTC EcoLogic CTC Eco...

  • Page 15: Installation

    If there already is a Delivery includes ground fault breaker, the CTC EcoAir must • 1 x Heat pump CTC EcoAir 510M also be fitted with • 15 m cable LiYCY (TP), fitted. its own ground fault • 2 m power cable, fitted.

  • Page 16: Placement Of The Heat Pump

    General Information Placement of the heat pump • CTC EcoAir 510M is normally placed against an outside wall. • The CTC EcoAir 510M has a factory-fitted condensation water tray >0.4 m where the condensation water is conducted to a stone curb, surface >0.4 m...

  • Page 17: Preparation And Drainage

    • Place crushed stones around the blocks to achieve optimal drainage. Moisture barrier, 451 mm c/c dimension 1155 mm moisture barrier, up against Concrete blocks 1285 the building 1285 foundations. Coarse crushed stone about 70-100 cm deep. CTC EcoAir 510M 230V 1N~...

  • Page 18: Condensation Water

    • The condensation water may also be routed into the house drains, e.g. from the downpipes. Here a heating cable must be placed in the pipes that are not frost-free. Water trap Frost-free depth CTC EcoAir 510M 230V 1N~...

  • Page 19: Pipe Installation

    • The product can be bled via the bleed valve inside the condenser. NOTE! Only bleed this valve. Other valves are for the cooling system! If these are opened, refrigerant may leak out! CTC EcoAir 510M 230V 1N~...

  • Page 20: Example Of Connection To Ctc Ecozenith I250 L

    The heat pump’s lower connection must be connected to the charge pump so that water is pumped out to the heat pump. The heat pump’s upper connection is connected to the right diverting valve by the charge pump. CTC EcoAir 510M 230V 1N~...

  • Page 21: Circulating Pump - Heat Carrier

    The product used for control monitors and ensures that the heat pump works within its operating range. Speed setting The speed for the circulation pump is set in the Installer/Settings/Heat pump menu. Pressure differential diagram CTC EcoAir 510M 230V 1N~ Pressure differential (kPa) Water flow (l/s) CTC EcoAir 510M 230V 1N~...

  • Page 22: Electrical Installation

    5.1.1 Electrical installation 230V 1N~ The CTC EcoAir 510M must be connected to 230V 1N~ 50 Hz and protective earth. The 2 m long power supply cable is pre-connected to the product.

  • Page 23: Termination For Connection Of Heat Pumps In Series

    Ytjämnhet RA in the connection chain. art. nr Ersättes av Skala art. nr Benämning Om ej annat angives gäller ovanstående Grupp Material Produkt Reg. nr Sign. Ritad Kontr. Normgr. Godk. prod Utgåva blad 1/1 Datum CTC EcoAir 510M 230V 1N~...

  • Page 24: Connection Control

    5.2.1 Connection option with one heat pump CTC EcoZenith i250/ CTC EcoZenith i550 Pro/ CTC EcoLogic PRO/ Family When connecting CTC EcoAir 510M to CTC EcoZenith i250, CTC EcoZenith i550 Pro and CTC EcoLogic Family/Pro, the communication cable (LiYCY (TP)) is connected directly to each product. 5.2.2 Connection option with several heat pumps CTC EcoZenith i550 Pro/CTC EcoLogic PRO/ Family...

  • Page 25: Example Of Numbering

    Example of system with 2 heat pumps. Def. system type (CTC EcoLogic PRO) System type Add heat (E1) EcoMiniEl (E3) Add heat 0-10V (E2) Heat pumps for DHW Heating fl ow during DHW (G1) CTC EcoAir 510M 230V 1N~ RS485 TX RS485 RX COM TX COM RX...
  • Page 26 A2, then select A3) Stop at outdoor °C Stop at outdoor °C Charge pump % Select / Rename Heatpump (M) Charge pump % Select / Rename Heatpump (M) CTC EcoAir 510M 230V 1N~ RS485 TX RS485 RX COM TX COM RX...
  • Page 27 CTC EcoPart 400 CTC EcoPart 400 CTC EcoPart 400 CTC EcoZenith CTC EcoEl CTC EcoLogic CTC Ec CTC EcoPart 400 CTC EcoZenith CTC EcoEl CTC EcoLogic CTC Ec CTC EcoAir 510M 230V 1N~ RS485 TX RS485 RX COM TX COM RX...

  • Page 28: Wiring Diagram (A3)

    General Information Wiring diagram (A3) CTC EcoAir 510M 230V 1N~...
  • Page 29 General Information CTC EcoAir 510M 230V 1N~...

  • Page 30: Wiring Diagram (A4)

    General Information Wiring diagram (A4) CTC EcoAir 510M 230V 1N~...

  • Page 31: Parts List

    Compressor heater Condenser tray heater Heating cable (option) Fuse (option) Omnipolar switch High pressure switch Compressor Terminal block Connector supply Male Connector supply Female Connector compressor Male Connector compressor Female Expansion valve Solenoid valve EMC filter CTC EcoAir 510M 230V 1N~...

  • Page 32: Sensor Data

    10130 21338 1885 12200 25986 2477 14770 32079 3300 18000 39611 4459 22000 48527 60852 6119 27100 8741 33540 76496 12140 41800 98322 17598 52400 125779 26064 66200 39517 84750 61465 108000 139000 181000 238000 CTC EcoAir 510M 230V 1N~...

  • Page 33: First Start

    Once the system has heated up, check that all connections are tight, the various systems have been bled, heat is coming out into the system and warm water is coming out at the tap locations. CTC EcoAir 510M 230V 1N~...

  • Page 34: Operation And Maintenance

    Defrosting The CTC EcoAir 510M is fitted with hot gas defrosting. The heat pump checks constantly whether defrosting is needed and, if so, defrosting starts, the fan stops, the four-way valve changes direction and the hot gas goes to the evaporator instead.
  • Page 35 As an accessory you can buy a heating cable to connect to EcoAir. The cable is fitted in the drain from the condensation tray to the frost-free drain. Condensation tray and drain CTC EcoAir 510M 230V 1N~...

  • Page 36: Troubleshooting/Appropriate Measures

    8. Troubleshooting/appropriate measures The CTC EcoAir 510M is designed to provide reliable operation and high levels of comfort, and to have a long service life. Various tips are given below which may be helpful and guide you in the event of an operational malfunction.

  • Page 37: Declaration Of Conformity

    Verantwortung, dass das Produkt, CTC EcoAir 510M 230V 1N~ som omfattas av denna försäkran är i överensstämmelse med följande direktiv, auquel cette déclaration se rapporte est en conformité avec les exigences des normes suivantes, to which this declaration relates is in conformity with requirements of the following directive, auf das sich diese Erklärung bezieht, konform ist mit den Anforderungen der Richtlinie,...
  • Page 40 Enertech AB. PO Box 309 SE-341 26 Ljungby Sweden. www.ctc.se, www.ctc-heating.com...

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