Uni-ram UG5000W Series Operating Manual
Solvent and waterborne spray gun cleaners
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- Operating manual (28 pages) ,
- Standard operating procedures (3 pages)
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Troubleshooting
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Summary of Contents for Uni-ram UG5000W Series
- Page 1 OPERATING MANUAL UG5000W SERIES SOLVENT AND WATERBORNE SPRAY GUN CLEANERS MODELS UG5000W UG5500W UG5000EW UG5500EW CAUTION RIGHT TANK (UM120W) FOR WATER BORNE PAINTS ONLY NOT DESIGNED FOR USE WITH SOLVENT BASED PAINT UNI-RAM CORPORATION • ONTARIO • CANADA Revised 2013-02...
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Page 2: Table Of Contents
MANUAL - SPRAY GUN CLEANERS - UG5000 SERIES Revision 2013-02 CONTENTS INTRODUCTION ............. . 3 FEATURES . -
Page 3: Introduction
Revision 2013-02 INTRODUCTION Uni-ram holds many patents on designs used in its innovative products. Every machine is tested for compliance with Quality Assurance standards. Follow the directions in this manual under Setup, Operation and Maintenance in order to operate this machine safely and effectively. Not following these instruction can lead to malfunction or damage to the machine. -
Page 4: Structure
MANUAL - SPRAY GUN CLEANERS - UG5000 SERIES Revision 2013-02 STRUCTURE AUTO WASH CLEAN VENT AIR RINSE FLOW COAGULATION VENT ON/OFF TIMER RINSE CONTROLS TIMER CONTROL BRUSH ON/ BLOW GUN & WASH WHIP LINE WITH COUPLER GROUND WIRE WASH PAIL WITH WASH PAIL OVERFLOW SOLVENT... -
Page 5: Location
Combo Ready units (UG5000EW, UG5500EW) come with the pails already installed as shown. Transfer Hoses are provided with Uni-ram Solvent Recyclers designed for Combo operation (EP2 models). The UG5000W and UG5500W do not come with a Riser or Overflow Tube. The Riser and the Overflow Tube are not needed for stand alone operation. -
Page 6: Operation
Revision 2013-02 • Move the pail outside the unit. Remove the two filters. Pour a full bottle of Uni-ram Aqua Kleen into the pail and add tap water until the combined liquid level reaches the bottom of the filter holder. -
Page 7: Pre-Clean When Using A Non Disposable Cup System
MANUAL - SPRAY GUN CLEANERS - UG5000W SERIES Revision 2013-02 After cleaning guns, remove the guns and cups from the tank and wipe them dry. Do not store spray guns in the tank. RIGHT TANK (UM120W, WATER) This tank is used to clean spray guns, cups and parts. There are two modes of operation - Manual NOTE: WATERBORNE PAINT DRIES QUICKLY! TO MINIMIZE Wash and Manual Rinse. -
Page 8: Water Treatment
When no water remains in the water container under the cleaning tank it is time to treat the dirty water. There are 2 choices. Use a Uni-ram liquid recycler to recycle the dirty water or flocculate and filter the dirty water. The flocculation / filtering process is described next. -
Page 9: Hose Cleaning (Ug5500W Model Only)
MANUAL - SPRAY GUN CLEANERS - UG5000W SERIES Revision 2013-02 • Remove the Work Screen and the side rails. Sprinkle 2 full scoops* of the flocculant, COAG- KLEEN, evenly over the dirty water. Close the lid and turn the Flocculation Timer fully. When the Timer is finished wait 2 minutes and turn the timer a second time to the one minute mark. -
Page 10: Troubleshooting Chart
MANUAL - SPRAY GUN CLEANERS - UG5000 SERIES Revision 2013-02 TROUBLESHOOTING CHART SYMPTOM REASON CORRECTIVE ACTION WASH SOLVENT OR After each step, turn the Timer Knob (Solvent) or press the WATER DOES NOT FLOW Foot Pedal (Water). If liquid AND PUMP MAKES A does not flow, carry out the NORMAL PUMPING SOUND next step. - Page 11 MANUAL - SPRAY GUN CLEANERS - UG5000W SERIES Revision 2013-02 TROUBLESHOOTING CHART SYMPTOM REASON CORRECTIVE ACTION CLEANING PROBLEMS GUNS NOT CLEAN, After Each Step Below, Turn Timer. If guns are not clean, carry out next step. PUMP WORKING, SOLVENT OR WATER •...
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Page 12: Troubleshooting Procedures
MANUAL - SPRAY GUN CLEANERS - UG5000 SERIES Revision 2013-02 TROUBLESHOOTING PROCEDURES (4" UDP4TA Pump shown but procedures are the same for the 2" UDP2TAB Pump) PROCEDURE 1 Blocked Fluid Passage In Diaphagm Pump If the pump sounds like it is working but liquid does not flow, clear the fluid passage as follows: •... -
Page 13: Flow Diagram
MANUAL - SPRAY GUN CLEANERS - UG5000W SERIES Revision 2013-02 FLOW DIAGRAM Shows the flow of solvent and compressed air. -
Page 14: Replacement Parts
MANUAL - SPRAY GUN CLEANERS - UG5000 SERIES Revision 2013-02 REPLACEMENT PARTS DESCRIPTION Part Number FLOW-THROUGH BRUSH, SOLVENT 144-390 FLOW-THROUGH BRUSH, WATER 144-390W 2" DIAPHRAGM PUMP (WATER SIDE and SOLVENT SIDE BRUSH) DP2TAB 4" DIAPHRAGM PUMP (SOLVENT SIDE) UDP4TA AIR BLOW GUN 102-7010 WASH GUN 102-7020... - Page 15 MANUAL - SPRAY GUN CLEANERS - UG5000W SERIES Revision 2013-02 SOLVENT (LEFT) TANK 120-318, HANDLE 144-390, FLOW-THROUGH BRUSH ASSY (INSIDE) 140-361F, DELIVERY TUBE ASSY WITHOUT JETS 140-332N, FLAME RETARDANT SCREEN 110-356, TAPER NOZZLE 100-350, SPRAY JETS 110-351, DELIVERY TUBE PLATE HOLDER...
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Page 16: Warranty
"Conditions of Warranty" as consumables are not covered. Uni-ram reserves the right to direct the customer to ship the unit collect to the Uni-ram factory or to an approved Service Center for repair using the Uni-ram Return Goods Procedure or to repair the unit on-site.
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