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Troubleshooting
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Summary of Contents for Uni-ram UG5000E
- Page 1 OPERATING MANUAL SOLVENT SPRAY GUN CLEANERS UG5000E, UG5000DVM AND UG5500E PATENTS 4,788,836 CANADA 5,213,117 ENGLAND EUROPE 0300248 ITALY SWEDEN 0300248 GERMANY FRANCE 8110528.0 JAPAN UNI-RAM CORPORATION • ONTARIO • CANADA Rev 2008-02...
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Page 2: Table Of Contents
MANUAL - SPRAY GUN CLEANERS - UG5000 SERIES Revision 2008-02 CONTENTS INTRODUCTION ............. .3 CAUTIONS AND WARNINGS . -
Page 3: Introduction
Revision 2007-11 INTRODUCTION Uni-ram holds many patents on designs used in its innovative products. Every machine is rigorously tested for compliance with stringent Quality Assurance standards. Follow the directions in this manual under Setup, Operation and Maintenance in order to operate this machine safely and effectively. Not following these instruction can lead to malfunction or damage to the machine. -
Page 4: Structure Of Spray Gun Cleaners
MANUAL - SPRAY GUN CLEANERS - UG5000 SERIES Revision 2008-02 STRUCTURE OF SPRAY GUN CLEANERS AIR RINSE CLEAN AUTO WASH TIMER AUTO WASH VENT TANK RINSE TIMER UG3000DA AIR RINSE TANK UG4000DVM AIR INLET NOT SHOWN GROUND WIRE (INSIDE ONE FOR RIENS PUMP AND ONE FOR EACH SUCTION PIPE WASH PAIL... -
Page 5: Setup
Inspect the shipping carton for signs of damage. It is your responsibility to report damage to the transport company. Uni-ram Corporation does not accept responsibility for shipping damage once the machine has left our warehouse. Keep the packaging materials until you are sure the machine has not been damaged during shipping. -
Page 6: Solvent Selection
SOLVENT PAIL SETUP The UG5000E has two tanks. The proccedure described below applies to UG4000VM and UG3000DA tanks. Drain Valve •... -
Page 7: Ground Wire Installation
MANUAL - SPRAY GUN CLEANERS - UG5000 SERIES Revision 2007-11 GROUND WIRE INSTALLATION Four ground wires are provided to discharge static electricity. To work properly, all must be installed correctly. Connect one ground wire at the back of the cabinet to an external grounded object. 2nd ground wire is connected to suction pipe left(UG4000DVM), 3rd connected to rinse pump and 4th one connected to suction pipe right (UG3000DA). -
Page 8: Cleaning Spray Guns And Cups
MANUAL - SPRAY GUN CLEANERS - UG5000 SERIES Revision 2008-02 CLEANING SPRAY GUNS AND CUPS • Loosen the air cap of the spray gun two full turns. • Lock the trigger in the open position with the Trigger Lock Spring. •... -
Page 9: Daily Maintenance
MANUAL - SPRAY GUN CLEANERS - UG5000 SERIES Revision 2007-11 DAILY MAINTENANCE FILTER PADS AND SCREEN • Inspect the filter pad located in the tank of the gun cleaner(UG4000VM) and clean it if there is a build up of paint debris. Clean by removing the filter pad and washing away paint particles with clean solvent. -
Page 10: Troubleshooting Chart
MANUAL - SPRAY GUN CLEANERS - UG5000 SERIES Revision 2008-02 TROUBLESHOOTING CHART SYMPTOM REASON CORRECTIVE ACTION WASH SOLVENT OR WATER After Each Step Below, Turn Timer(Solvent) or Foot pedal( DOES NOT FLOW AND Water). If solvent does not flow, PUMP MAKES A NORMAL •... - Page 11 MANUAL - SPRAY GUN CLEANERS - UG5000 SERIES Revision 2007-11 TROUBLESHOOTING CHART SYMPTOM REASON CORRECTIVE ACTION CLEANING PROBLEMS GUNS NOT CLEAN, After Each Step Below, Turn Timer. If guns are not clean, carry out next step. PUMP WORKING, SOLVENT OR WATER •...
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Page 12: Troubleshooting Procedures
MANUAL - SPRAY GUN CLEANERS - UG5000 SERIES Revision 2008-02 TROUBLESHOOTING PROCEDURES PROCEDURE 1 Blocked Fluid Passage In Diaphagm Pump If the pump sounds like it is working but liquid does not flow, clear the fluid passage as follows: • Remove suction tube from the pail and blow air at 85 PSI into the INLET Sovent Hose (see diagram). -
Page 13: Flow Diagrams
MANUAL - SPRAY GUN CLEANERS - UG5000 SERIES Revision 2007-11 FLOW DIAGRAM Shows the flow of solvent and compressed air. -
Page 14: Replacement Parts
MANUAL - SPRAY GUN CLEANERS - UG5000 SERIES Revision 2008-02 DETAIL OF TANK REPLACEMENT PARTS PROVIDED BELOW UG5000E SERIES UG5500E IS NOT SHOWN LID SWITCH, NOT SHOWN 114-800V, COMPL. ASSY 3-WAY BALL VALVE 115-400BF, AIR RINSE 115-350F, AIR VALVE VALVE... -
Page 15: Accessories, Consumables And Optional Parts
An extended warranty may be purchased within 3 months from the date of purchase. There are two types of warranty: 1) parts 2) parts and labour The warranty period is 2, 3 or 4 years. If you would like to purchase an extended warranty call Uni-ram at: Canada 1-800-417-9133 1-800-735-4331... -
Page 16: Full Product Warranty
"Conditions of Warranty" as consumables are not covered. Uni-ram reserves the right to direct the customer to ship the unit collect to the Uni-ram factory or to an approved Service Center for repair using the Uni-ram Return Goods Procedure or to repair the unit on-site.
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