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6V BMW X5 (W498QG3-L200)
Customer Service Guide
For Internal Reference Only
MMXVII © Copyright Rollplay.net
1

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Summary of Contents for Rollplay 6V BMW X5

  • Page 1 6V BMW X5 (W498QG3-L200) Customer Service Guide For Internal Reference Only MMXVII © Copyright Rollplay.net...
  • Page 2: Table Of Contents

    Customer Service Guide (W498QG3-L200 BMW X5) Contents I) Check Battery …………………………..........3 II) Check Wiring Condition ……………………………..………………………. 6 III) Check Foot Pedal ………………………………………………………….…..10 IV) Gearbox Replacement …………………………………………..…………… 12 V) Motor Control Board Replacement .….………...…….……..….………. 15 VI) Schematic diagram ……………..…………….…..….………..……………. 17 VII) Exploded View …………..………………..…..….……..……..…….……...
  • Page 3 Customer Service Guide (W498QG3-L200 BMW X5)
  • Page 4: I) Check Battery

    Customer Service Guide (W498QG3-L200 BMW X5) I) Check Battery Unplug the battery connector (RED) underneath the seat Step (3) Step (4)
  • Page 5 Customer Service Guide (W498QG3-L200 BMW X5) I) Check Battery Step Reading Judgment: 6.0 V ~ 6.5 V – Good condition 5.6 V ~ 5.9 V – Proceed to Recharge 5.5 V – Battery to be recharged if after the stipulated recharging time, voltage has not increased, the Battery needs replacement Below 5.5 V –...
  • Page 6: Ii) Check Wiring Condition

    Customer Service Guide (W498QG3-L200 BMW X5) II) Check Wiring Connection Operation: There are totally four positions of connections we should check. A. Motor/Gearbox : Follow above (Point I) to remove the seat, locate the Gearbox harness underneath. Check the harness of Gearbox which is in white color...
  • Page 7 Customer Service Guide (W498QG3-L200 BMW X5) II) Check Wiring Connection B. Motor Control Board : Follow above (Point I) to remove the seat, locate and access the Motor Control Board at the back wall of battery compartment There are totally six plugs all around the motor control board, check and make sure it is connected properly...
  • Page 8 Customer Service Guide (W498QG3-L200 BMW X5) II) Check Wiring Connection C. Steering Wheel : Unscrew the Steering Wheel and check the connection. Step (1) Step (2)
  • Page 9 Customer Service Guide (W498QG3-L200 BMW X5) II) Check Wiring Connection Step...
  • Page 10: Iii) Check Foot Pedal

    Customer Service Guide (W498QG3-L200 BMW X5) III) Check Foot Pedal Operation: Follow below procedures to check the Foot Pedal connection. Step (1) Tip over the vehicle and disassembly the foot pedal with a screwdriver at right side Step (2)
  • Page 11 Customer Service Guide (W498QG3-L200 BMW X5) III) Check Foot Pedal Step...
  • Page 12: Iv) Gearbox Replacement

    Customer Service Guide (W498QG3-L200 BMW X5) IV) Gearbox Replacement Operation: Follow below steps to take apart the gearbox completely for replacing. Step (1) Step (2)
  • Page 13 Customer Service Guide (W498QG3-L200 BMW X5) IV) Gearbox Replacement Step (3) Access the Motor harness (White) and unplug Step (4)
  • Page 14 Customer Service Guide (W498QG3-L200 BMW X5) IV) Gearbox Replacement Step Advance design for easy to replace the whole gearbox by simple steps Reverse above procedures to re-assemble back the vehicle...
  • Page 15: V) Motor Control Board Replacement

    Customer Service Guide (W498QG3-L200 BMW X5) V) Motor Control Board Replacement Operation: Follow above (Point I) to remove the seat first and replace the Motor Control Board (MCB) by below steps. Step (1) Remove the MCB from the vertical wall, it is fixed by velcro only Step (2) Unplug all connectors (totally 6)
  • Page 16 Customer Service Guide (W498QG3-L200 BMW X5) V) Motor Control Board Replacement Step Easy to replace the whole MCB by simple steps Reverse above procedures to re-assemble back the vehicle...
  • Page 17: Vi) Schematic Diagram

    Customer Service Guide (W498QG3-L200 BMW X5) VI) Wirings Schematic...
  • Page 18: Vii) Exploded View

    Customer Service Guide (W498QG3-L200 BMW X5) VII) Exploded View...

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W498qg3-l200