E-Mon D-Mon Class 1000 Installation Manual

E-Mon D-Mon Class 1000 Installation Manual

Single phase kwh meter
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www.emon.com
info@emon.com
Energy Monitoring Products
®
E-Mon D-Mon
Installation Manual
Class 1000
Single Phase kWh Meter
E-Mon, LLC - 850 Town Center Drive-Langhorne, PA 19047

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Summary of Contents for E-Mon D-Mon Class 1000

  • Page 1 ® www.emon.com info@emon.com Energy Monitoring Products ® E-Mon D-Mon Installation Manual Class 1000 Single Phase kWh Meter E-Mon, LLC - 850 Town Center Drive-Langhorne, PA 19047...
  • Page 2 Before installing your new E-Mon product, please read the information on the following pages carefully. We believe that you will fi nd the E-Mon D-Mon meters easy to install and to use for monitoring and evaluating your electrical usage.
  • Page 3: Table Of Contents

    Table Of Contents Page Section 1.0 Pre-Installation Information Section 2.0 Safety Label Defi nitions Section 3.0 Precautionary and Safety Information Section 4.0 Meter Installation Section 4.1 Mounting the Meter Section 4.2 Main Power Board Connections Section 4.3 Current Sensor Installation & Wiring Section 4.4 Main Power &...
  • Page 4: Pre-Installation Information

    1.0 Pre-Installation Information The E-Mon D-Mon® Class 1000 kWh meter is a 2-element meter used to monitor electric power usage of individual loads after the utility meter. Installation must only be performed by qualifi ed personnel and in accordance with these instructions and all applicable local and national electrical codes.
  • Page 5 1.0 Pre-Installation Information (Continued) Internal Electronic Assemblies The unit is comprised of two major subassembly boards, Main Power Board and Display Board. All circuit cards are mounted inside a NEMA 12 (standard) or Main Power Board Display Board NEMA 4X (optional) enclosure. (Showing ST Confi...
  • Page 6: Safety Label Defi Nitions

    Safety Label Defi nitions and Information The Class 1000 meter may contain one or more of the following labels. Operator(s) should familiarize themselves with the meaning of each label to minimize risk. The presence of this label is a cautionary indicator identifying a danger risk.
  • Page 7: Meter Installation

    Meter Installation 4.1 Mounting STEP 1: Using the appropriate sized mounting hardware, fasten the Class 1000 meter enclosure to the selected mounting surface. The four mounting holes are centered 6.75” H x 4” W. The mounting hole spacing is identical for either the NEMA 12 or NEMA 4X enclosure.
  • Page 8 Meter Installation (Continued) 4.2 Main Power Board Connections (Continued) STEP 3: Wire Entry (continued) Outdoor applications require the use of the optional NEMA 4X enclosure. The same principles outlined for indoor meter installations as defi ned in the aforementioned paragraph carry over and apply to outdoor installations with one exception.
  • Page 9 Meter Installation (Continued) 4.2 Main Power Board Connections (Continued) STEP 5: External Switch Mechanism/In-Line Fuse Installation (Continued) Install 1/10 Amp Slow Activation inline fuses with the suitable voltage rating for each conductor phase at the MAINS input to the meter. The fuses must be labeled to indicate voltage and current rating as well as element characteristics.
  • Page 10: Current Sensor Installation & Wiring

    Meter Installation (Continued) 4.3 Current Sensor Installation & Wiring Once the AC voltages have been confi rmed to be within acceptable limits, you are ready to install the current sensors. The MAIN power board contains either a 10-position terminal block (TB1) (standard confi guration) or three header connec- tors located at the bottom center of the board, TB2, TB3 and TB4 (MI confi...
  • Page 11 Meter Installation (Continued) 4.3 Current Sensor Installation & Wiring (Continued) Installing the Split-Core Current Sensor Assembly STEP 1: Each phase being monitored will require one two-piece current sensor assembly. Therefore, a three-phase meter will require three (3) assemblies. Open the two-piece current sensor assembly by releasing the nylon clamp using a fl...
  • Page 12 Meter Installation (Continued) 4.3 Current Sensor Installation & Wiring (Continued) Installing the Solid-Core Current Sensor Assembly The optional solid-core current sensors can be installed in the same applications as the standard split-core units, however, the conductors that they are monitoring must fi...
  • Page 13 Meter Installation (Continued) 4.3 Current Sensor Installation & Wiring (Continued) Current Sensor Wiring Once all the current sensors are installed on their appropriate phase conductors, you can begin terminating the current sensors on to the Class 1000 main power board. The current sensor leads can be extended up to 2,000 feet (using #14-22 AWG wire) for remote monitoring applications.
  • Page 14: Main Power & Sensor Wiring Diagrams

    Meter Installation (Continued) 4.4 MAINS Line Voltage & Current Sensor Wiring Diagrams 1-Phase, 2-Wire Connection 120-Volt or 277-Volt Single-Phase Line Voltage Current Sensor ∅A ∅A ∅B ∅C Line voltage connection: #14 AWG Sensor Connection: B = Black W = White ∅A * One-amp inline fuse recommended Shorting link MUST be installed on...
  • Page 15: Line Voltage/Current Sensor Diagnostics

    An open connection could exist at the plug terminals or at a splicing junction. Also verify a tight connection exists between the core halves. If error message is still appearing, contact E-Mon technical support at (800) 334- 3666 for further assistance. Final Main Board Checks Once the phase error has been corrected, the Display LCD “Check Sensor”...
  • Page 16: Monitoring Multiple Loads With One Meter

    Monitoring Multiple Loads with One Meter The Class 1000 meter provides extreme fl exibility by allowing additional sets of current sensors to be used in parallel so that multiple load locations can be monitored by one meter. This feature allows a totalized display readout from two or more load circuits.
  • Page 17 Monitoring Multiple Loads with One Meter (Continued) Line Voltage Current Sensors Ø Ø Ø Ø Ø Ø Ø A Ø B LOAD SOURCE LOAD A Ø A Ø B LOAD SOURCE LOAD B Page 14...
  • Page 18: Kwh Meter Features & Functions

    KWh Meter Features & Functions 6.1 KWh Meter Display Features Normal Mode (kWh Reading) The Class 1000 kWh meter display requires no multiplier and shows kilowatt- hours consumed. See section 6.2 for information on calculating cost based on kWh usage. KW Load Mode (Current Load in kW) Pressing the “UP”...
  • Page 19: How To Read The Kwh Meter

    Simply multiply the cost per kWh by the kWh reading from the E-Mon D-Mon meter. The resultant fi gure is the dollar cost for power used by the load(s) being monitored by this meter.
  • Page 20: Kwh Meter Hardware Functions

    KWh Meter Features & Functions (Continued) 6.3 KWh Meter Hardware Functions AMR Jack 8-pin RJ-45-used to connect kWh meter to the E-Mon Energy automatic meter reading system. Peripheral Jack 6-pin RJ-11-used to interface with E-Mon meter options such as the P3 Pulser or D/A Converter.
  • Page 21 KWh Meter Features & Functions (Continued) 6.3 KWh Meter Hardware Functions (Continued) Circuit board located inside door of meter enclosure. Display Test Push Button CPU Active Reset Push Button Real-Time Load (kW) Push Button DIP Switch Page 18...
  • Page 22: Preventative/Scheduled Maintenance

    Preventative/Scheduled Maintenance The Class 1000 kWh/Demand meter is shipped in a calibrated, tested and fully functional condition. - All potentiometers are sealed. No fi eld adjustments are required. - No preventative or scheduled maintenance is required. - No cleaning or decontamination procedures are required for this instrument. Page 19...
  • Page 23: Troubleshooting Guide

    (color coding B & W.) NOTE: If you still need assistance after performing the above troubleshooting procedures, do not remove the unit. Before removing the unit, contact E-Mon’s technical support department at (800) 334-3666, our support experts will assist you in detailed troubleshooting of the meter installation and assist you in getting the unit operating correctly.
  • Page 24: Frequently Asked Questions

    I’ve gone through the troubleshooting guides and I still can’t get my meter to work. What should I do? Before removing the unit, contact E-Mon’s technical support department at (800) 334-3666. Our technical support experts will assist you in detailed troubleshooting of the meter installation and assist you in getting the meter functional without having to remove and return the unit.
  • Page 25: Meter Technical Specifi Cations

    10.0 Meter Technical Specifi cations Ordering Information: Defi ne input voltage, current sensor rating (amperage) and options. Example: D P R Input Voltage Amperage Demand Option Pulse Output Option Outdoor Enclosure Option Input Voltage Confi guration: 3-Wire or 2-Wire Single Phase MAINS Voltage Input: Up to 277 VAC RMS Available Input Power:...
  • Page 26: Meter Limited Warranty

    E-Mon must be notifi ed of the defect within ninety (90) days after the defect becomes apparent or known. Buyer’s remedies shall be limited to repair or replacement of the product or compo- nent which failed to conform to E-mon’s express warranty set forth above.

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