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Battery Charger
with Wireless Communications
Models: LPM3 (Standard and Flex)
For local parts, sales and service, call toll-free 1-800-251-6560.
Model:
Installed by
Read and understand your user's manual before installing, operating, or servicing this
Owner's Manual
LIFEPLUS MOD3
LPM3C (CEC)
S/N:
IMPORTANT
DO NOT DESTROY THIS BOOK
product.
AM-HLPM3-OM
Rev AB September 2019
AC Input Voltage
Date
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Table of Contents
Related Manuals for Hawker LIFEPLUS MOD3 Series
Summary of Contents for Hawker LIFEPLUS MOD3 Series
- Page 1 Battery Charger with Wireless Communications Owner’s Manual LIFEPLUS MOD3 Models: LPM3 (Standard and Flex) LPM3C (CEC) For local parts, sales and service, call toll-free 1-800-251-6560. AM-HLPM3-OM Rev AB September 2019 Model: S/N: AC Input Voltage Installed by Date IMPORTANT Read and understand your user’s manual before installing, operating, or servicing this product.
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Page 2: Table Of Contents
LIFEPLUS MOD3 Owner’s Manual AM-HLPM3-OM Rev AB September 2019 TABLE OF CONTENTS Important Safety Instructions ......3 Time ............... 15 Technical Information .........4 Language ............15 Part Number ...........4 Displayed Units ..........15 Cabinet Size/Gauge Letter Codes ..4 Energy Saver ..........15 AC Line Voltage Letter Codes ....5 Display Brightness ......... - Page 3 LIFEPLUS MOD3 Owner’s Manual AM-HLPM3-OM Rev AB September 2019 Automatic Equalize ……………………...25 Charger Information ..........26 Charger Serial # ..........26 Asset # ............26 Connects ............26 Complete Equalizes ........26 Complete Charges .........26 AH Returned ..........26 Faults .............27 Modules ..............28 Module Status Display ........28 Info ................28 Module Information ……………………………28 Module LED Status ..........28...
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Page 4: Important Safety Instructions
LIFEPLUS MOD3 Owner’s Manual AM-HLPM3-OM Rev AB September 2019 IMPORTANT SAFETY INSTRUCTIONS WARNING: THE SHIPPING PALLET MUST BE REMOVED FOR PROPER AND SAFE OPERATION. 1. This manual contains important safety and operating instructions. Before using the battery charger, read all instructions, CAUTIONs and WARNINGs on the battery charger, the battery and the product using the battery. -
Page 5: Technical Information
LIFEPLUS MOD3 Owner’s Manual AM-HLPM3-OM Rev AB September 2019 TECHNICAL INFORMATION There are two nameplates located on the outside of the charger and should be used to check this application before installation. The “Main” nameplate includes the UL Model number and the ratings of the cabinet at its full capacity, while the “Configured Ratings”... -
Page 6: Ac Line Voltage Letter Codes
LIFEPLUS MOD3 Owner’s Manual AM-HLPM3-OM Rev AB September 2019 AC Line Voltage Letter Codes The following table describes the letter codes used in the charger part number to indicate the nominal AC line voltage(s) and frequency at which the charger is designed to operate. Line Letter Voltage(s) -
Page 7: Hertz
LIFEPLUS MOD3 Owner’s Manual AM-HLPM3-OM Rev AB September 2019 Hertz This is the frequency in cycles per second of the AC input voltage this charger is designed to operate on. Do not operate charger at a different frequency or from a generator with unstable frequency. -
Page 8: Installation
LIFEPLUS MOD3 Owner’s Manual AM-HLPM3-OM Rev AB September 2019 INSTALLATION WARNING: THE SHIPPING PALLET MUST BE REMOVED FOR PROPER AND SAFE OPERATION Location For maximum trouble-free service, choose a location which is free of excess moisture, dust and corrosive fumes. Also, avoid locations where temperatures are high or where liquids will drip on the charger. -
Page 9: Dc Plug Polarity
LIFEPLUS MOD3 Owner’s Manual AM-HLPM3-OM Rev AB September 2019 20.1 - 24 24.1 -28 28.1 - 32 32.1 - 36 36.1 - 40 40.1 - 48 48.1 - 56 56.1 - 64 64.1 - 72 72.1 - 80 80.1 - 88 88.1 - 100 DC Plug Polarity The charging cables are connected to the DC output of the charger with the red cable to the... -
Page 10: Description Of Operation
Rev AB September 2019 DESCRIPTION OF OPERATION General The LIFEPLUS MOD3 series of chargers are compatible with batteries at 24, 36, 48 volts or 72, 80 volts, depending on model. The LIFEPLUS MOD3 chargers are microprocessor-controlled. The processor calculates the battery’s capacity so that the charging profile can be automatically adapted to the battery’s actual... -
Page 11: Glossary
LIFEPLUS MOD3 Owner’s Manual AM-HLPM3-OM Rev AB September 2019 GLOSSARY Battery Boss WC (BBWC™) This is a compact wireless electronic device that is installed on the battery to provide real-time battery diagnostics. The device monitors the battery parameters such as capacity, temperature, voltage and state of charge, allowing the user to maximize battery performance and life. -
Page 12: Ionic Profile
LIFEPLUS MOD3 Owner’s Manual AM-HLPM3-OM Rev AB September 2019 Ionic Profile Also called “ionic mixing”, this type of charging profile consists of sending short pulses of current to stimulate gas formation in the active material, causing sulfuric acid to be distributed outside the plates. -
Page 13: Operating Instructions
Universal Serial Bus OPERATING INSTRUCTIONS The LIFEPLUS MOD3 series of chargers are compatible with batteries at 24, 36, 48 and 72 or 80 volts (depending on the version supplied). Battery recognition (voltage, capacity and state of charge) is accomplished automatically by the microprocessor. -
Page 14: Control Panel
LIFEPLUS MOD3 Owner’s Manual AM-HLPM3-OM Rev AB September 2019 CONTROL PANEL Ref Function Description Graphical TFT LCD Display Displays charger operation info and Menus Navigation buttons Each navigation button corresponds with the rectangle located directly above it STOP and START button Stop and restart battery charge LED indicator Solid RED, fault indicator... -
Page 15: Idle Screen
LIFEPLUS MOD3 Owner’s Manual AM-HLPM3-OM Rev AB September 2019 Idle Screen When the charger is idle, select Setup, the Main Menu is then displayed. The main menu is automatically exited after 120 seconds of inactivity or can be exited voluntarily by pressing the Close button. -
Page 16: System Setup
Select Yes to delete all history or No to exit without deleting history Enter Password This is where the password is entered to gain access to service level menus by an authorized Hawker service personnel only. Some of the items are accessible by all service personnel,... -
Page 17: Change Password
LIFEPLUS MOD3 Owner’s Manual AM-HLPM3-OM Rev AB September 2019 others are only accessible through a higher level password controlled by the individual dealer’s service manager. Use the Up/Down buttons to select the correct alphanumeric character. Use the Left/Right buttons to move the cursor either left or right. Once the correct password is entered press the Select button. -
Page 18: Load Setup Parameters
Load Control Firmware Enables the updating of the charger’s internal firmware. Firmware updates will be provided by Hawker. Load Module Firmware Enables the updating of the power modules’ internal firmware. Firmware updates will be provided by Hawker. erord Charge Profile Configuration... -
Page 19: Charge Profile
4. Using the down arrow button, select firmware file from the list on screen and hit Select button. 5. Firmware will automatically load at this point. Wait until it finishes and splashes the Hawker startup screen before removing the flash drive. 6. Reenter password. -
Page 20: Equalize Duration
LIFEPLUS MOD3 Owner’s Manual AM-HLPM3-OM Rev AB September 2019 Equalize Duration Sets the equalization time from 00:01 to 23:59. (hh:mm) erord Start Charge Configuration Charge Delay Charge Delay Type: OFF (no delay) Charge Delay Time of Day Time After Battery Connect Charge Delay On Days: Selects day or days of the week to delay charge. -
Page 21: Float On/Off
LIFEPLUS MOD3 Owner’s Manual AM-HLPM3-OM Rev AB September 2019 Float On/Off Turns Float ON or OFF. Float Current Used for AGV’s that have a continuous amp draw for the onboard electronics. Use this feature to avoid a battery being discharged after main charge is completed (values allowed from 3A to 20A). Refresh ON/OFF Sets refresh mode to ON or OFF. -
Page 22: Bbwc Communications
LIFEPLUS MOD3 Owner’s Manual AM-HLPM3-OM Rev AB September 2019 BBWC Communications This can only be accessed by entering higher level password. Select Disable or Enable. When disabled there are no BBWC communications even if the battery has a BBWC. Electrovalve Electrovalve Enable/Disable: Enables or disables Electrovalve option. -
Page 23: Charging The Battery
LIFEPLUS MOD3 Owner’s Manual AM-HLPM3-OM Rev AB September 2019 CHARGING THE BATTERY Once the charger is set up by a qualified service person, charging begins when a battery of the proper type, capacity and voltage is connected to the charger. While the charger is in idle mode (No battery connected), the display will show the following information: Charger Idle Display Description... -
Page 24: Count Down
LIFEPLUS MOD3 Owner’s Manual AM-HLPM3-OM Rev AB September 2019 Count Down Without a BBWC™ If the BBWC™ adapter is not enabled or no BBWC™ are in range, effective charging starts after a 20 second countdown. The charger uses Profile, Capacity and Temperature settings programmed in the Configuration menu. -
Page 25: Charging Display
LIFEPLUS MOD3 Owner’s Manual AM-HLPM3-OM Rev AB September 2019 CHARGING DISPLAY A few moments into the effective charge, the display will begin displaying the following charging information: REF Description Charge DC Voltage of battery, alternating with charge Time, AH, and V/C Charge DC Current into battery Battery S/N reported by BBWC™... -
Page 26: End Of Charge Display
LIFEPLUS MOD3 Owner’s Manual AM-HLPM3-OM Rev AB September 2019 End of Charge Display The display background turns green at the end of a normal charge cycle and shows “Charge Complete” at the top, followed by number of Amperes-Hours returned to battery (1) and total charge time (2): Equalization An Equalize charge can be added manually or automatically. -
Page 27: Charger Information
LIFEPLUS MOD3 Owner’s Manual AM-HLPM3-OM Rev AB September 2019 CHARGER INFORMATION Pressing the “Charger” button in idle mode (Connect Battery screen) will display Charger Information as well as reported faults. Charger Serial No. This number indicates complete information about the specific charger and will match the charger nameplate. -
Page 28: Faults
LIFEPLUS MOD3 Owner’s Manual AM-HLPM3-OM Rev AB September 2019 FAULTS In case of a fault, one of the corresponding fault codes listed below will appear on the display. If it is a critical fault, charging will stop and the red fault LED will be illuminated. Fault Cause Solution... -
Page 29: Modules
LIFEPLUS MOD3 Owner’s Manual AM-HLPM3-OM Rev AB September 2019 Module Status Display This displays the status of each module installed in the charger. From main menu, press Charger button, then press Modules button. If is displayed under the module (shown as Module 1 below), this indicates the module is operating properly. -
Page 30: Mounting Dimensions
LIFEPLUS MOD3 Owner’s Manual AM-HLPM3-OM Rev AB September 2019 MOUNTING DIMENSIONS 3 Bay Mounting Dimensions All dimensions are in inches... - Page 31 LIFEPLUS MOD3 Owner’s Manual AM-HLPM3-OM Rev AB September 2019 All dimensions are in inches...
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Page 32: Bay Wall Mounting Dimensions
LIFEPLUS MOD3 Owner’s Manual AM-HLPM3-OM Rev AB September 2019 6 Bay Wall Mounting Dimensions All dimensions are in inches... - Page 33 LIFEPLUS MOD3 Owner’s Manual AM-HLPM3-OM Rev AB September 2019 All dimensions are in inches...
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Page 34: Maintenance And Service
LIFEPLUS MOD3 Owner’s Manual AM-HLPM3-OM Rev AB September 2019 MAINTENANCE AND SERVICE THERE ARE DANGEROUS VOLTAGES WITHIN THE BATTERY CAUTION: CHARGER CABINET. ONLY QUALIFIED PERSONNEL SHOULD ATTEMPT TO ADJUST OR SERVICE THIS BATTERY CHARGER. The charger requires a minimum of maintenance. Connections and terminals should be kept clean and tight. -
Page 35: Component Locations
LIFEPLUS MOD3 Owner’s Manual AM-HLPM3-OM Rev AB September 2019 COMPONENT LOCATIONS AC INPUT Power Board DC FUSE Power Board AC FUSE MODULE 1 SLOT MODULE 2 SLOT MODULE 3 SLOT 62 in.lbs DC OUTPUT 62 in.lbs... - Page 36 LIFEPLUS MOD3 Owner’s Manual AM-HLPM3-OM Rev AB September 2019 Inside View of 3-Bay Cabinet BACKPLANE AC INPUT FUSES Inside View of a 6-Bay Cabinet MODULE 6 SLOT MODULE 1 SLOT...
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Page 37: Technical Specifications For 208/220/240V
LIFEPLUS MOD3 Owner’s Manual AM-HLPM3-OM Rev AB September 2019 Technical Specifications for 208/220/240V: Opportunity AC Input Output 8 hour Capacity Range Dimensions Charger Cabinet Weight Model Number H x W x D Cable Type (lbs.) Capacity (inch) (AWG) (AH) Nominal Modules/ Range Voltage... - Page 38 LIFEPLUS MOD3 Owner’s Manual AM-HLPM3-OM Rev AB September 2019 Opportunity Dimensions Charger Cabinet Weight AC Input Output 8 hour Capacity H x W x D Cable Type (lbs.) Range (inch) (AWG) Model Number Capacity (AH) Nominal Modules/ Range Voltage Phase Cells Current Amp Draw...
- Page 39 LIFEPLUS MOD3 Owner’s Manual AM-HLPM3-OM Rev AB September 2019 Opportunity Dimensions Charger Cabinet Weight AC Input Output 8 hour Capacity H x W x D Cable Type (lbs.) Range (inch) (AWG) Model Number Capacity (AH) Nominal Modules/ Range Voltage Phase Cells Current Amp Draw...
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Page 40: Technical Specifications For 440V
LIFEPLUS MOD3 Owner’s Manual AM-HLPM3-OM Rev AB September 2019 Opportunity Dimensions Charger Cabinet Weight AC Input Output 8 hour Capacity H x W x D Cable Type (lbs.) Range (inch) (AWG) Model Number Capacity (AH) Nominal Modules/ Range Voltage Phase Cells Current Amp Draw... - Page 41 LIFEPLUS MOD3 Owner’s Manual AM-HLPM3-OM Rev AB September 2019 Opportunity AC Input Output 8 hour Capacity Range Dimensions Charger Cabinet Weight Model Number H x W x D Cable Type (lbs.) Capacity (inch) (AWG) (AH) Nominal Modules/ Range Voltage Phase Cells Current Amp Draw...
- Page 42 LIFEPLUS MOD3 Owner’s Manual AM-HLPM3-OM Rev AB September 2019 Opportunity AC Input Output 8 hour Capacity Range Dimensions Charger Cabinet Weight Model Number H x W x D Cable Type (lbs.) Capacity (inch) (AWG) (AH) Nominal Modules/ Range Voltage Phase Cells Current Amp Draw...
- Page 43 LIFEPLUS MOD3 Owner’s Manual AM-HLPM3-OM Rev AB September 2019 Opportunity AC Input Output 8 hour Capacity Range Dimensions Charger Cabinet Weight Model Number H x W x D Cable Type (lbs.) Capacity (inch) (AWG) (AH) Nominal Modules/ Range Voltage Phase Cells Current Amp Draw...
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Page 44: Technical Specifications For 480V
LIFEPLUS MOD3 Owner’s Manual AM-HLPM3-OM Rev AB September 2019 Technical Specifications for 480V: Opportunity AC Input Output 8 hour Capacity Range Charger Dimensions H x Cabinet Weight Model Number Cable Capacity W x D (inch) Type (lbs.) (AWG) (AH) Nominal Modules/ Range Voltage... - Page 45 LIFEPLUS MOD3 Owner’s Manual AM-HLPM3-OM Rev AB September 2019 Opportunity AC Input Output 8 hour Capacity Range Charger Dimensions H x Cabinet Weight Model Number Cable Capacity W x D (inch) Type (lbs.) (AH) (AWG) Nominal Modules/ Range Voltage Phase Cells Current Amp Draw...
- Page 46 LIFEPLUS MOD3 Owner’s Manual AM-HLPM3-OM Rev AB September 2019 Opportunity AC Input Output 8 hour Capacity Range Charger Dimensions H x Cabinet Weight Model Number Cable Capacity W x D (inch) Type (lbs.) (AH) (AWG) Nominal Modules/ Range Voltage Phase Cells Current Amp Draw...
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Page 47: Technical Specifications For 600V
LIFEPLUS MOD3 Owner’s Manual AM-HLPM3-OM Rev AB September 2019 Opportunity AC Input Output 8 hour Capacity Range Charger Dimensions H x Cabinet Weight Model Number Cable Capacity W x D (inch) Type (lbs.) (AH) (AWG) Nominal Modules/ Range Voltage Phase Cells Current Amp Draw... - Page 48 LIFEPLUS MOD3 Owner’s Manual AM-HLPM3-OM Rev AB September 2019 Opportunity AC Input Output 8 hour Capacity Range Charger Dimensions H x Cabinet Weight Model Number Cable Capacity W x D (inch) Type (lbs.) (AH) (AWG) Nominal Modules/ Range Voltage Phase Cells Current Amp Draw...
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Page 49: Maintenance Log
LIFEPLUS MOD3 Owner’s Manual AM-HLPM3-OM Rev AB September 2019 MAINTENANCE LOG 1. Modifications to Factory Settings Date Variable Change Service Technician 2. Service Date Description Service Technician... - Page 50 AM-HLPM3-OM Rev AB September 2019 © 2019 HAWKER. All rights reserved. Trademarks and logos are the property of HAWKER except for the BL and UL logos, which are not the property of HAWKER. Subject to revisions without prior notice, E. & O.E.