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Bosch Rexroth IndraDrive ML Series Project Planning Manual

Drive systems with hmu05
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Rexroth IndraDrive ML
Drive Systems with HMU05
Project Planning Manual
R911344279
Edition 02

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Summary of Contents for Bosch Rexroth IndraDrive ML Series

  • Page 1 Rexroth IndraDrive ML Drive Systems with HMU05 Project Planning Manual Edition 02 R911344279...
  • Page 2 © Bosch Rexroth AG 2016 This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be re‐ produced or given to third parties without its consent.

  • Page 3: Table Of Contents

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG I/407 Rexroth IndraDrive ML Drive Systems with HMU05 Table of Contents Table of Contents Page System presentation....................11 Rexroth IndraDrive ML range....................... 11 1.1.1 Overview – Rexroth IndraDrive ML....................11 1.1.2 Target applications..........................13 1.1.3 Features............................14 Functional features.........................
  • Page 4 II/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Table of Contents Page 3.3.2 Protective extra-low voltage as protection against electric shock ............ 38 3.3.3 Protection against dangerous movements..................39 3.3.4 Protection against electromagnetic and magnetic fields during operation and mounting....40 3.3.5...
  • Page 5 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG III/407 Rexroth IndraDrive ML Drive Systems with HMU05 Table of Contents Page Cooling device components......................65 Cooling of the drive components....................73 Coolant............................77 Sizing liquid cooling........................78 4.4.3 UL ratings............................79 Introduction............................. 79 Inverter............................79 Supply units............................
  • Page 6 IV/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Table of Contents Page Calculating the mains-side phase current ................110 Dimensioning the line cross sections and fuses................111 Dimensioning and selecting the mains transformer..............111 Combining mains filter, mains choke, preconnected choke and capacitance pack...... 112 4.6.5...
  • Page 7 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG V/407 Rexroth IndraDrive ML Drive Systems with HMU05 Table of Contents Page Power section............................. 137 7.2.1 Control voltage..........................137 7.2.2 Mains voltage..........................139 7.2.3 DC bus............................. 141 7.2.4 Inverter............................143 Cables, accessories, additional components............. 147 Overview............................. 147 8.1.1...
  • Page 8 VI/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Table of Contents Page HNC05 type code......................... 185 Dimensions........................... 186 HNC05.1N-0050........................186 HNC05.1N-0075........................187 HNC05.1N-0100........................188 Data.............................. 189 Assignment to HMU05........................189 8.3.3 HNF05 mains filter........................... 190 HNF05 type code.......................... 190 Dimensions...........................
  • Page 9 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG VII/407 Rexroth IndraDrive ML Drive Systems with HMU05 Table of Contents Page HLL05 type code.......................... 231 Sizing............................232 Dimensions........................... 233 HLL05.1W-04M0-S0202......................233 HLL05.1F-04M0-S0202......................234 HLL05.1F-04M0-S0243......................235 HLL05.1W-04M0-S0303......................236 HLL05.1F-04M0-S0303......................237 HLL05.1F-04M0-S0380......................238 HLL05.1F-04M0-S0475......................239 HLL05.1F-04M0-S0603......................240 HLL05.1F-04M0-S0720......................
  • Page 10 VIII/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Table of Contents Page Data.............................. 281 24V/20A connection diagram....................... 282 24V/40A connection diagram....................... 283 8.3.11 Heat Exchanger HAH01........................284 Type Code HAH01........................284 General Information........................285 Manufacturer’s details and machine identification details............285 Declaration of conformity......................
  • Page 11 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG IX/407 Rexroth IndraDrive ML Drive Systems with HMU05 Table of Contents Page 11.6 Leakage capacitances........................384 11.6.1 Leakage capacitance of power cables ................... 384 11.7 Total Harmonic Distortion (THD)......................385 11.8 Liquid cooling............................387 11.8.1 Sizing liquid cooling......................... 387 Calculation criteria........................
  • Page 12 X/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05...

  • Page 13: System Presentation

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 11/407 Rexroth IndraDrive ML Drive Systems with HMU05 System presentation System presentation Rexroth IndraDrive ML range 1.1.1 Overview – Rexroth IndraDrive ML Rexroth IndraDrive ML HMU05 Tab. 1-1: HMU05 universal inverter of the Rexroth IndraDrive ML product...
  • Page 14 12/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 System presentation Supply unit Drive controller HMU05 Universal inverter CSx02.5 Control section with firmware for drive con‐ trollers (FWA‑INDRV*‑MPx‑…) HPC01 Motor/mains module HML05 Motor choke (optional) Only relevant to high-performance HMU05...

  • Page 15: Target Applications

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 13/407 Rexroth IndraDrive ML Drive Systems with HMU05 System presentation 1.1.2 Target applications Metal forming ● Servo press main drive ● Winders ● Straightener drives ● Profiler drives Plastics ● Extruders ● Kneaders ● Pumps ●...

  • Page 16: Features

    14/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 System presentation 1.1.3 Features Functional features ● Universal power sections for inverters and regenerative supply units ● Power sections with the same output can be connected in parallel ●...

  • Page 17: Performance Features

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 15/407 Rexroth IndraDrive ML Drive Systems with HMU05 System presentation Performance features Inverter HMU05.1N-… → 0140-0350 0170-0430 0220-0510 0270-0660 0340-0820 0430-1040 0540-1300 0680-1690 Continuous cur‐ 1002 1185 rent Maximum current 1037 1297 1686 Typical motor 132 | 110...

  • Page 18: Supported Encoder Systems

    16/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 System presentation ● Optional safety technology ● Optional multi-encoder interface ● Optional encoder emulation ● Analog input ● Freely configurable digital inputs/outputs ● Optional I/O extension digital/analog Supported encoder systems...

  • Page 19: System Configuration

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 17/407 Rexroth IndraDrive ML Drive Systems with HMU05 System presentation System configuration 1.2.1 System structure Optional Only relevant to high-performance HMU05 24V power supply unit (AC/DC power supply unit; optional DC/DC power supply unit for redundancy in the case of mains...

  • Page 20: System Components

    18/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 System presentation 1.2.2 System components HMU05 universal inverter HMU05 type code Short type designation 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9...
  • Page 21 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 19/407 Rexroth IndraDrive ML Drive Systems with HMU05 System presentation Short type designation 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9...

  • Page 22: Control Sections

    20/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 System presentation Control sections Short type designation 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9...
  • Page 23 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 21/407 Rexroth IndraDrive ML Drive Systems with HMU05 System presentation Short type designation 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9...
  • Page 24 22/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 System presentation Short type designation 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9...
  • Page 25 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 23/407 Rexroth IndraDrive ML Drive Systems with HMU05 System presentation CSB02.5 control section vs. CSH02.5 control section CSB02.5B-ET CSH02.5B-CC/ET Functional equipment (BASIC) (ADVANCED) Communication Multi-Ethernet CC: sercos III master (incl. sercos III) ET: Multi-Ethernet Alternative interface...

  • Page 26: Optional Cards

    24/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 System presentation Optional cards Short type designation 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9...

  • Page 27: Installing And Removing Control Sections And Optional Cards

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 25/407 Rexroth IndraDrive ML Drive Systems with HMU05 System presentation Installing and removing control sections and optional cards Training Risk of damage from improper handling. NOTICE Only those trained by Rexroth for installing and removing control sections and optional cards are allowed to perform these actions.

  • Page 28: Instructions

    26/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 System presentation Instructions 1. Loosen the mounting screws for the control section, optional card or blank cover. ①②③ Mounting screws: ① CSx02.5 control section, ② HPC01.1-MN02, ③ HPC01.1-P001 Fig.

  • Page 29: Firmware

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 27/407 Rexroth IndraDrive ML Drive Systems with HMU05 System presentation Firmware Firmware for drive controllers Assigned device type FWA-INDRV*-MPB-20VRS-D5-x-NNN-NN or higher CSB02.5 control section (BASIC) FWA-INDRV*-MPC-20VRS-D5-x-xxx-xx or higher CSH02.5 control section (ADVANCED) Tab. 1-12: Drive firmware...

  • Page 30: About This Documentation

    28/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 System presentation 1.2.3 About this documentation Purpose Personal injury and property damage caused WARNING by improper project planning for applications, machines and installations! Observe the contents of the documentation relevant to your drive system (see chapter "Documentations"...

  • Page 31: Your Feedback

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 29/407 Rexroth IndraDrive ML Drive Systems with HMU05 System presentation Title Type of documentation Material number Document typecode Rexroth IndraDrive ... de (en) DOK-INDRV*-… MPx-16 to MPx-20 and PSB Reference Book GEN1-PARA**-RExx-EN-P R911328650 Parameters (R911328651) MPx-16 to MPx-20 and PSB...
  • Page 32 30/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05...

  • Page 33: Important Directions For Use

    Drive controllers have to be programmed before commissioning to ensure that the motor executes the specific functions of an application. Drive controllers of the Rexroth IndraDrive ML series have been developed for use in single- and multi-axis drive and control tasks.

  • Page 34: Inappropriate Use

    32/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Important directions for use Drive controllers may only be operated under the assembly and installation conditions described in this documentation, in the specified mounting position and under the ambient conditions as described (temperature, degree of pro‐...

  • Page 35: Safety Instructions For Electric Drives And Controls

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 33/407 Rexroth IndraDrive ML Drive Systems with HMU05 Safety instructions for electric drives and controls Safety instructions for electric drives and controls Definitions of terms Installation An installation consists of several devices or systems interconnected for a defined purpose and on a defined site which, however, are not intended to be placed on the market as a single functional unit.

  • Page 36: General Information

    34/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Safety instructions for electric drives and controls requires. To comply with these qualifications, it is necessary, among other things, 1) to be trained, instructed or authorized to switch electric circuits and devi‐...

  • Page 37: Hazards By Improper Use

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 35/407 Rexroth IndraDrive ML Drive Systems with HMU05 Safety instructions for electric drives and controls gy". If this is not the case, they are excluded. Functional safety is a safe‐ ty concept in which measures of risk reduction for personal safety de‐...
  • Page 38 36/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Safety instructions for electric drives and controls ● Risk of burns by hot housing surfaces! ● Risk of injury by improper handling! Injury by crushing, shearing, cutting, hitting! ●...

  • Page 39: Instructions With Regard To Specific Dangers

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 37/407 Rexroth IndraDrive ML Drive Systems with HMU05 Safety instructions for electric drives and controls Instructions with regard to specific dangers 3.3.1 Protection against contact with electrical parts and housings This section concerns components of the electric drive and con‐...

  • Page 40: Protective Extra-Low Voltage As Protection Against Electric Shock

    38/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Safety instructions for electric drives and controls ● Connect the equipment grounding conductor of the components of the electric drive and control system permanently to the main power supply at all times.

  • Page 41: Protection Against Dangerous Movements

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 39/407 Rexroth IndraDrive ML Drive Systems with HMU05 Safety instructions for electric drives and controls 3.3.3 Protection against dangerous movements Dangerous movements can be caused by faulty control of connected motors. Some common examples are: ●...

  • Page 42: Protection Against Electromagnetic And Magnetic Fields During Operation And Mounting

    40/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Safety instructions for electric drives and controls ● Additionally secure vertical axes against falling or dropping after switch‐ ing off the motor power by, for example, – mechanically securing the vertical axes, –...

  • Page 43: Protection During Handling And Mounting

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 41/407 Rexroth IndraDrive ML Drive Systems with HMU05 Safety instructions for electric drives and controls minutes! The time required for cooling down is approximately five times the thermal time constant specified in the technical data. ●...

  • Page 44: Protection Against Pressurized Systems

    42/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Safety instructions for electric drives and controls Environmental protection and disposal! The batteries contained in the product are considered dangerous goods during land, air, and sea transport (risk of explosion) in the sense of the legal regula‐...
  • Page 45 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 43/407 Rexroth IndraDrive ML Drive Systems with HMU05 Safety instructions for electric drives and controls WARNING In case of non-compliance with this safety instruction, death or serious injury could occur. CAUTION In case of non-compliance with this safety instruction, minor or moderate in‐...
  • Page 46 44/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05...

  • Page 47: Combining The Individual Components

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 45/407 Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components Combining the individual components Documentations chapter "Documentations" on page 28 Brief description of individual components 4.2.1 HMU05 - brief description and design HMU05 components belong to the Rexroth IndraDrive ML product range and...
  • Page 48 46/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components Control section Fuse Y capacitor pair (HAS04.1-003) DC bus choke Motor choke Universal inverter Mains connection module Mains capacitor Mains filter Mains choke Plug-in module for power section...

  • Page 49: Configuring The Drive System

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 47/407 Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components Configuring the drive system 4.3.1 Firmware Firmware and device types chapter "Firmware" on page 4.3.2 Motors Third-party motors General information on third-party motors Why use third-party motors on Rexroth IndraDrive ML drive control‐...

  • Page 50: Requirements On Third-Party Motors

    48/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components Synchronous motors For synchronous motors with motor encoder, the commutation offset must be set during commissioning. The drive firmware provides several methods for determining this offset so that it is possible to determine the value for different motor characteristics.
  • Page 51 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 49/407 Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components Allowed periodic peak voltage (peak value) of third-party motor between phase-phase and phase-housing: < 1500 V ● The voltage change (dv/dt) and periodic peak voltage (V...

  • Page 52: Third-Party Motor Encoder Requirements

    50/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components Available third-party motor Planned third-party motor Calculate the leakage inductance (asynchronous mo‐ tor) or inductance (synchronous motor) of the third-par‐ ty motor using the single-phase equivalent circuit dia‐...

  • Page 53: Notes On Selection And Commissioning

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 51/407 Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components Third-party synchronous Drive range Motor measuring system motor Absolute ■ Rexroth IndraDrive Relative □ ■ Advantageous combination □ Combination is possible (restrictions specific to application), commissioning may be more complicated.

  • Page 54: Cables

    52/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components 4.3.3 Cables Motor power cable When selecting the motor power cable, observe the following: ● Cross section: The minimum size depends on the type current and rout‐...

  • Page 55: Leakage Capacitances

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 53/407 Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components 4.3.4 Leakage capacitances Allowed leakage capacitances Capacitive leakage currents arise due to the clocked operation of an inverter in conjunction with the leakage capacitances of the motor power cables and the leakage capacitances of the motors.

  • Page 56: Hmu05 Systems For High Leakage Capacitances

    54/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components HMU05 systems for high leakage capacitances DC bus choke, Y capacitor pairs In drive systems with many axes, big motors and/or long motor power cables, a DC bus choke (HLL05) can be used to increase the maximum allowed total leakage capacitance of the drive system.

  • Page 57: Hmu05 Systems With Supply Units Connected In Parallel

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 55/407 Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components HMU05 systems with supply units connected in parallel For supply units connected in parallel, the maximum allowed leakage capaci‐ tance increases by 1200 nF with each additional supply unit with a DC bus choke and 4 Y capacitor pairs.

  • Page 58: Operating Hmu05 Together With Hms01/Hmd01

    56/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components Operating HMU05 together with HMS01/HMD01 Topologies HMS01 or HMD01 drive controllers of the IndraDrive M product range may only be operated at HMU05 supply units, if at least one HLL DC bus choke...

  • Page 59: Hmu05 Systems Without A Central Dc Bus Choke

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 57/407 Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components HMU05 systems without a central DC bus choke HMU05 systems without a central DC bus choke require an HLL DC bus choke before the HMS/HMD drive lines, as well as HLC DC bus capacitor units in the HMS/HMD drive lines.
  • Page 60 58/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components Fig. 4-7: HMU05 systems without a central DC bus choke and without an HMU05 inverter...

  • Page 61: Hmu05 Systems With A Central Dc Bus Choke

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 59/407 Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components HMU05 systems with a central DC bus choke HMS drive lines may be connected directly to the DC bus, if a DC bus choke has been assigned to each HMU05 supply unit.

  • Page 62: Installation Conditions

    60/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components Installation conditions 4.4.1 Ambient and operating conditions Lethal electric shock by live parts with more WARNING than 50 V! Exclusively operate the device ●...
  • Page 63 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 61/407 Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components Description Symbol Unit Value Derating vs. ambient temperature: The performance data are reduced by the fac‐ tor F in the ambient temperature range a_work_red...

  • Page 64: Control Cabinet

    62/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components 4.4.2 Control cabinet Air cooling Control cabinet design and cooling The only mounting position allowed for supply units and drive controllers to be installed in control cabinets is G1.

  • Page 65: Liquid Cooling

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 63/407 Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components Control cabinet ventilation (sche‐ matic diagram) Control cabinet Air outlet opening Heat discharge Device in control cabinet Control cabinet fan Filter at air intake opening Fig.
  • Page 66 64/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components Air-liquid cooling unit Liquid-liquid cooling unit Refrigerating unit 1. Coolant pump 1. Coolant pump 1. Coolant pump 2. Coolant container 2. Coolant container 2. Coolant container 3.

  • Page 67: Cooling Device Components

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 65/407 Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components Application Air- Particularly suited for individual workshop machines. liquid Is used cooling unit ● Where there is no higher-level cooling circuit available ● Where there are no high demands on the stability of the cool‐...
  • Page 68 66/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components Cooling device Coolant container Coolant pump Heat exchanger Coolant lines Fittings to cooling, electrical drive components Heat transfer Higher-level cooling medium Δp Pressure decrease ΣQ...
  • Page 69 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 67/407 Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components pressure corresponding to the total pressure decrease of the cooling system at the required flow rate. A coolant pump is characterized by: ● Delivery rate ●...
  • Page 70 68/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components Delivery rate of coolant pump Required flow rates of drive components 1 to n Fig. 4-16: Delivery rate of the coolant pump with parallel connection Series connection Fig.
  • Page 71 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 69/407 Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components Coolant line pressure decrease Δp /Δl Length-based pressure decrease in hPa/m Line length in m Fig. 4-20: Coolant line pressure decrease Use the data of the coolant line manufacturer for calculation.
  • Page 72 70/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components Coolant pump delivery height ΔH Delivery height in m Δp Pressure of coolant pump in hPa ρ Specific weight of coolant in kg/l Fig. 4-23:...
  • Page 73 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 71/407 Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components Air temperature change Power dissipation being discharged in kW Air flow in l/min Fig. 4-26: Air temperature change For control cabinet air cooling, measure the air flow Q such that the resulting air temperature change is ΔT...
  • Page 74 72/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components Data for selection Determining specific cooling capacity Power dissipation being discharged in kW Specific cooling capacity in kW/K Inlet temperature of coolant in °C Inlet temperature of utilities in °C...

  • Page 75: Cooling Of The Drive Components

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 73/407 Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components Refrigerating unit Coolant inlet Coolant outlet Air intake Air outlet Fig. 4-31: Refrigerating unit A refrigerating unit consists of a refrigerant circuit and a coolant circuit. The water heated up by the drive components being cooled is conveyed by the coolant pump through the evaporator and cooled down there.
  • Page 76 74/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components Interconnection The two possible kinds of hydraulic component interconnection (series con‐ nection/parallel connection) show considerable differences with regard to: ● Pressure decrease of entire cooling system ●...
  • Page 77 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 75/407 Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components The following properties of series connection generally have to be observed: ● Series connection does not allow setting the required flow rate individu‐ ally for each of the connected components.
  • Page 78 76/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components Drive components with the protection class IPx0, such as drive controllers and supply units, do not have sufficient protection against water. This is why condensation cannot be allowed to form on them.

  • Page 79: Coolant

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 77/407 Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components The temperature difference between the actual ambient air tem‐ perature and the coolant inlet temperature must not be greater than between maximum ambient air temperature and moisture...

  • Page 80: Sizing Liquid Cooling

    78/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components Observe the safety instructions of the anti-corrosive manufacturer (e.g., DIN safety sheet). Coolant additives Recommended manufacturer of The proper chemical treatment of closed water systems is required to prevent...

  • Page 81: Ul Ratings

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 79/407 Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components 4.4.3 UL ratings Introduction This chapter contains: ● Limit values for use within the scope of CSA / UL ● Applied standards (CE conformity, UL listing)

  • Page 82: Supply Units

    80/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components Supply units Ambient and operating conditions - UL ratings HMU05.1N- HMU05.1N- HMU05.1N- HMU05.1N- Description Symbol Unit F0140-0350- F0170-0430- F0220-0510- F0270-0660- N-A4-D7-P N-A4-D7-P N-A4-D7-P N-A4-D7-P...

  • Page 83: Compatibility With Foreign Matters

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 81/407 Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components 4.4.4 Compatibility with foreign matters All Rexroth controls and drives are developed and tested according to the state-of-the-art technology. As it is impossible to follow the continuing development of all materials (e.g.

  • Page 84: Mechanical Project Planning

    82/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components Mechanical project planning 4.5.1 Dimensions HMU05.1N-F0140-0350 Minimum mounting clearance Boring dimensions Fig. 4-35: HMU05.1N-F0140-0350...

  • Page 85: Hmu05.1N-F0170-0430

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 83/407 Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components HMU05.1N-F0170-0430 Minimum mounting clearance Boring dimensions Fig. 4-36: HMU05.1N-F0170-0430...

  • Page 86: Hmu05.1N-F0220-0510

    84/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components HMU05.1N-F0220-0510 Minimum mounting clearance Boring dimensions Fig. 4-37: HMU05.1N-F0220-0510...

  • Page 87: Hmu05.1N-F0270-0660

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 85/407 Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components HMU05.1N-F0270-0660 Minimum mounting clearance Boring dimensions Fig. 4-38: HMU05.1N-F0270-0660...

  • Page 88: Hmu05.1N-F0340-0820

    86/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components HMU05.1N-F0340-0820 Minimum mounting clearance Boring dimensions Fig. 4-39: HMU05.1N-F0340-0820...

  • Page 89: Hmu05.1N-F0430-1040

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 87/407 Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components HMU05.1N-F0430-1040 Minimum mounting clearance Boring dimensions Fig. 4-40: HMU05.1N-F0430-1040...

  • Page 90: Hmu05.1N-F0540-1300

    88/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components HMU05.1N-F0540-1300 Minimum mounting clearance Boring dimensions Fig. 4-41: HMU05.1N-F0540-1300...

  • Page 91: Dimensions, Mass, Insulation, Sound Pressure Level

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 89/407 Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components 4.5.2 Dimensions, mass, insulation, sound pressure level Data for mass, dimensions, sound pressure level, insulation HMU05.1N- HMU05.1N- HMU05.1N- HMU05.1N- Description Symbol Unit F0140-0350- F0170-0430-...

  • Page 92: Temperatures, Cooling, Power Dissipation, Distances

    90/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components 4.5.3 Temperatures, cooling, power dissipation, distances Cooling and power dissipation data HMU05.1N- HMU05.1N- HMU05.1N- HMU05.1N- Description Symbol Unit F0140-0350- F0170-0430- F0220-0510- F0270-0660- N-A4-D7-P N-A4-D7-P...
  • Page 93 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 91/407 Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components HMU05.1N- HMU05.1N- HMU05.1N- HMU05.1N- Description Symbol Unit F0140-0350- F0170-0430- F0220-0510- F0270-0660- N-A4-D7-P N-A4-D7-P N-A4-D7-P N-A4-D7-P Volumetric capacity of forced cool‐ Minimum distance on the top of...
  • Page 94 92/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components HMU05.1N- HMU05.1N- HMU05.1N- HMU05.1N- F0680-1690- Description Symbol Unit F0340-0820- F0430-1040- F0540-1300- N-A4-D7-P N-A4-D7-P N-A4-D7-P N-A4-D7-P Planned Temperature increase for Q ΔT Less than 10...

  • Page 95: Mounting Positions Of Components

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 93/407 Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components Property damage due to temperatures higher NOTICE than 105 ℃! Observe the indicated minimum distances! Above the devices there may only be such materials which ●...

  • Page 96: Electrical Project Planning

    94/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components Electrical project planning 4.6.1 Overall connection diagram (HMU05 as drive controller) Fig. 4-43: Connection diagram (HMU05 as drive controller)

  • Page 97: Overall Connection Diagram (Hmu05 As Supply Unit)

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 95/407 Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components 4.6.2 Overall connection diagram (HMU05 as supply unit) Overall connection diagram with load contactor For your drive system, preferably use the connection with a load contactor pictured here (instead of the connection with a control‐...

  • Page 98: Overall Connection Diagram With A Controllable Main Switch

    96/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components Overall connection diagram with a controllable main switch For your drive system, preferably use the connection with a load contactor (instead of the connection with a controllable main switch).
  • Page 99 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 97/407 Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components With multiple main switches connected in parallel, connect the N/O contacts and N/C contacts in series. Fig. 4-45: Connection diagram with controllable main switch (HMU05 as supply...

  • Page 100: Project Planning Of Control Voltage

    98/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components 4.6.3 Project planning of control voltage Control voltage for drive systems Some components of a drive system have to be supplied with control voltage.
  • Page 101 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 99/407 Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components HMU05.1N-… performance Current consumption of control voltage supply [kW] F0140-0350 110/132 F0170-0430 132/160 F0220-0510 160/200 F0270-0660 200/250 F0340-0820 250/315 F0430-1040 315/400 F0540-1300 400/500 F0680-1690 500/630 Tab.

  • Page 102: Requirements On The 24V Power Supply Unit

    100/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components Requirements on the 24V power supply unit PELV for 24V power supply unit For the 24V supply of the devices of the Rexroth IndraDrive ML range, use a power supply unit or a control-power transformer with protection by PELV according to IEC 60204-1 (section 6.4).

  • Page 103: Installing The 24V Supply

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 101/407 Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components Installing the 24V supply Notes on installation ● The 24 V supply of the Rexroth IndraDrive ML drive system components should in principle be installed in a star layout. This means it is necessa‐...

  • Page 104: Mains Connection

    102/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components Looping through the control volt‐ Property damage in case of error from line NOTICE cross section being too small! Observe the current carrying capacity of the connection points for control voltage supply at the components used.

  • Page 105: Cause Of Leakage Currents

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 103/407 Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components accidental triggering of the residual-current-operated circuit breaker. This has to be taken into account ● for switch-on processes, due to high asymmetric inrush currents and ●...

  • Page 106: Mains Types

    104/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components ed direct fault currents that can be produced in power supply units, mains rectifiers and drive controllers with power converters in B6 circuit, the residual-current-operated circuit breaker is not triggered. This blocks the triggering of a residual-current-operated circuit breaker sensitive to power pulse current in the case of ground contact, i.e.

  • Page 107: Tn-C Mains Type

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 105/407 Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components Direct grounding of a point (station ground) Exposed conductive parts directly connected to station ground Separate neutral conductor and equipment grounding conduc‐ tor in entire mains Fig.

  • Page 108: It Mains Type

    106/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components IT mains type Insulation of all active parts from ground or connection of one point to ground via an impedance R Exposed conductive parts directly grounded, independent of grounding of current source (station ground) Fig.

  • Page 109: Tt System

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 107/407 Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components TT system Direct grounding of a point (station ground) Exposed conductive parts directly grounded, independent of grounding of current source (station ground) Fig. 4-52: TT mains system The EMC requirements are only observed through specific measures (incl.

  • Page 110: Mains Connection Type

    108/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components HNF05 mains filter and HNC05 mains capacitors on mains groun‐ ded with outer conductor HNF05 mains filter and HNC05 mains capacitors are not suited for operation on mains grounded with outer conductor.
  • Page 111 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 109/407 Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components Mains contactor wiring in the case of parallel connection Fig. 4-55: Mains contactor wiring in the case of parallel connection Mains contactor wiring: Connect the auxiliary contacts of the mains contactors in series.

  • Page 112: Mains Connected Load And Mains Current

    110/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components Risk of fire caused by missing fuses! NOTICE Install fuses. In case a short circuit occurs in the drive controller, a fuse pro‐ vides optimum safety against overheating or fire (see also IEC 61800‑5‑1 and UL 508C).

  • Page 113: Dimensioning The Line Cross Sections And Fuses

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 111/407 Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components Required DC bus continuous power [W] Effective torque in Nm Average speed in min Factor for motor and controller efficiency = 1.25 Add powers of all axes at common DC bus and put them into relation to rated power of supply unit ⇒...

  • Page 114: Combining Mains Filter, Mains Choke, Preconnected Choke And Capacitance Pack

    112/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components Combining mains filter, mains choke, preconnected choke and capacitance pack HNF05.1A-500N Mains filter HNL05.1R Preconnected choke HNC05.1N Mains capacitor HNL05.1R Mains choke HMU05.1N Universal inverter Fig.
  • Page 115 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 113/407 Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components Supply unit HMU05.1N-… Components 0219-N0218 ✓ 0182-N0262 ✓ 0135-N0327 ✓ 0117-N0409 ✓ 0130-N0514 ✓ 0113-N0652 ✓ 0100-N0811 ✓ 0094-N1019 ✓ 0045-N0327 ✓ 0054-N0409 ✓...

  • Page 116: Running Multiple Hmu05S In Parallel

    114/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components 4.6.5 Running multiple HMU05s in parallel Up to eight HMU05 with the same performance can be operated in parallel to extend the power range.
  • Page 117 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 115/407 Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components Clock frequency Parallel HMU05s can only be operated at clock frequencies below 8 kHz. Motor A motor can be operated with electrically isolated windings.
  • Page 118 116/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components Comply with the allowed cable capacitance for motor chokes or balancing chokes. Connection to HPC01.1-P001 optional cards ● 1 m: Between two neighboring devices ●...

  • Page 119: Acceptance Tests And Approvals

    The components are listed by UL (Underwriters Laboratories Inc.®). Proof of certification can be found online: www.ul.com/database Under "UL File Number" enter the file number or under "Company Name" en‐ ter the company name "Bosch Rexroth AG". ● UL standard: 61800-5-1 ●...
  • Page 120 118/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Combining the individual components Allowed pollution degree Comply with the allowed pollution degree of the components (see "Ambient and operating conditions"). CCC (China Compulsory Certifica‐ The CCC mark is a compulsory certification of safety and quality for certain tion) products mentioned in the product catalog "First Catalogue of Products Sub‐...

  • Page 121: Condition As Supplied, Identification, Transport And Storage

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 119/407 Rexroth IndraDrive ML Drive Systems with HMU05 Condition as supplied, identification, transport and storage Condition as supplied, identification, transport and storage Condition as supplied 5.1.1 Factory testing Voltage testing and insulation resistance testing According to standard, the components of the Rexroth IndraDrive ML range are tested with voltage.

  • Page 122: Identification

    120/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Condition as supplied, identification, transport and storage Identification 5.2.1 Type plates Design Type plate (device) Device type Part number Production week; 11W36, for example, means year 2011, week 36...

  • Page 123: Storing Components

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 121/407 Rexroth IndraDrive ML Drive Systems with HMU05 Condition as supplied, identification, transport and storage Storing components Risk of damage to components from long- NOTICE term storage. Some components contain electrolytic capacitors which may deteriorate dur‐...
  • Page 124 122/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05...

  • Page 125: Mounting And Installation

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 123/407 Rexroth IndraDrive ML Drive Systems with HMU05 Mounting and installation Mounting and installation Mounting HMU05 devices in control cabinet HMU05 drive controllers were designed to be mounted in control cabinets. ● When mounting, observe the mandatory minimum distances between...

  • Page 126: Connection Points

    124/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Mounting and installation 6.2.3 Connection points Arrangement of HMU05 connection points HMU05 connection points CSx02.5 Control section HPC01 Optional card L1, L2, L3 Mains/motor connection L+, L- DC Bus...

  • Page 127: Connection Point Of Equipment Grounding Conductor

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 125/407 Rexroth IndraDrive ML Drive Systems with HMU05 Mounting and installation Connection point of equipment grounding conductor High housing voltage and high leakage cur‐ WARNING rent! Danger to life, risk of injury from electric shock! ●...

  • Page 128: L1, L2, L3, Mains/Motor Connection

    126/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Mounting and installation View Identifica‐ Function tion Connection to equipment grounding system Connecting bolt Unit Min. Max. Hole diameter Tightening torque M10 Tightening torque M12 Occurring current load and minimum required...

  • Page 129: Xg3, Motor Temperature Monitoring, Motor Holding Brake, Motor Fan Control

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 127/407 Rexroth IndraDrive ML Drive Systems with HMU05 Mounting and installation Risk of damage to the device! NOTICE Provide strain relief for the terminal connectors of the device in the control cabinet. View Identifica‐ Function tion...
  • Page 130 128/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Mounting and installation Risk of damage to device from excess volt‐ NOTICE age at motor temperature evaluation input! Only the allowed control voltage for the device is allowed at the motor tem‐...

  • Page 131: Xg32, Hna Bus

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 129/407 Rexroth IndraDrive ML Drive Systems with HMU05 Mounting and installation XG32, HNA bus View Identifica‐ Function tion XG32 HNA bus D-Sub, 9-pin, male Unit Min. Max. Connection cross section 0.25 Cable: RKB0037 0.5 or 0.66 Tab.

  • Page 132: L+ L-, Dc Bus Connection

    130/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Mounting and installation Mechanical data Spring terminal (connector) Unit Min. Max. Connection cable Solid wire Connection cable Stranded wire without ferrule Connection cable Stranded wire with ferrule Stripped length Tab.

  • Page 133: Shield Connection

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 131/407 Rexroth IndraDrive ML Drive Systems with HMU05 Mounting and installation View Identifica‐ Function tion Connections for screwing on DC bus bars Threads on connecting bolt: 2 x M10 Tightening torque: 48 Nm Unit Dimensions See component dimensional drawing...
  • Page 134 132/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Mounting and installation Motor power cable shield connec‐ The motor power cable shield is connected at a separate location in the con‐ tion trol cabinet and not directly at HMU05.

  • Page 135: Ground Connection

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 133/407 Rexroth IndraDrive ML Drive Systems with HMU05 Mounting and installation Ground connection The ground connection of the housing is used to provide functional safety of the drive controllers and protection against contact in conjunction with the equipment grounding conductor.

  • Page 136: Optional Cards

    134/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Mounting and installation 6.2.4 Optional cards HPC01.1-MN0x-NN Fig. 6-3: HPC01.1-MN0x-NN chapter "XG3, motor temperature monitoring, motor holding brake, motor fan control " on page 127 XG32 chapter "XG32, HNA bus" on page 129 HPC01.1-P001-NN...

  • Page 137: Water In/Out, Cooling Liquid Connection

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 135/407 Rexroth IndraDrive ML Drive Systems with HMU05 Mounting and installation WATER IN/OUT, cooling liquid connection View Function WATER IN Supply WATER OUT Return Symbol Unit Min. Max. Connecting thread G1/2" Coolant inlet temperature °C Ambient temperature - 5 K Permitted operating pressure Tab.
  • Page 138 136/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05...

  • Page 139: Technical Data Of The Components

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 137/407 Rexroth IndraDrive ML Drive Systems with HMU05 Technical data of the components Technical data of the components Ambient and operating conditions Power section 7.2.1 Control voltage Control voltage supply data HMU05.1N- HMU05.1N- HMU05.1N- HMU05.1N- Description...
  • Page 140 138/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Technical data of the components HMU05.1N- HMU05.1N- HMU05.1N- HMU05.1N- F0680-1690- Description Symbol Unit F0340-0820- F0430-1040- F0540-1300- N-A4-D7-P N-A4-D7-P N-A4-D7-P N-A4-D7-P Planned Control voltage when using motor holding brake with motor cable 26 ±5%...

  • Page 141: Mains Voltage

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 139/407 Rexroth IndraDrive ML Drive Systems with HMU05 Technical data of the components 7.2.2 Mains voltage Electrical data – currents, voltages, power HMU05.1N- HMU05.1N- HMU05.1N- HMU05.1N- Description Symbol Unit F0140-0350- F0170-0430- F0220-0510- F0270-0660- N-A4-D7-P N-A4-D7-P N-A4-D7-P...
  • Page 142 140/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Technical data of the components Electrical data – currents, voltages, power HMU05.1N- HMU05.1N- HMU05.1N- HMU05.1N- F0680-1690- Description Symbol Unit F0340-0820- F0430-1040- F0540-1300- N-A4-D7-P N-A4-D7-P N-A4-D7-P N-A4-D7-P Planned Mains frequency 50...60...

  • Page 143: Dc Bus

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 141/407 Rexroth IndraDrive ML Drive Systems with HMU05 Technical data of the components 7.2.3 DC bus Mains input voltage (U ) and DC bus power (P ), derating With U < U (rated mains input voltage), a derating of LNnenn has to be taken into account for the DC bus power.
  • Page 144 142/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Technical data of the components HMU05.1N- HMU05.1N- HMU05.1N- HMU05.1N- F0680-1690- Description Symbol Unit F0340-0820- F0430-1040- F0540-1300- N-A4-D7-P N-A4-D7-P N-A4-D7-P N-A4-D7-P Planned Monitoring value minimum DC bus DC_lim‐ voltage, undervoltage threshold it_min Allowed external DC bus capaci‐...

  • Page 145: Inverter

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 143/407 Rexroth IndraDrive ML Drive Systems with HMU05 Technical data of the components 7.2.4 Inverter Power section data - inverter Description Symbol Unit HMU05.1N- HMU05.1N- HMU05.1N- HMU05.1N- F0140-0350- F0170-0430- F0220-0510- F0270-0660- N-A4-D7-N N-A4-D7-N N-A4-D7-N N-A4-D7-N 2,4,8...
  • Page 146 144/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Technical data of the components Description Symbol Unit HMU05.1N- HMU05.1N- HMU05.1N- HMU05.1N- F0140-0350- F0170-0430- F0220-0510- F0270-0660- N-A4-D7-N N-A4-D7-N N-A4-D7-N N-A4-D7-N Continuous output current when 210.0 230.0 302.0 320.0 out_cont0Hz_4 = 4 kHz;...
  • Page 147 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 145/407 Rexroth IndraDrive ML Drive Systems with HMU05 Technical data of the components Description Symbol Unit HMU05.1N- HMU05.1N- HMU05.1N- HMU05.1N- F0340-0820- F0430-1040- F0540-1300- F0680-1690- N-A4-D7-P N-A4-D7-P N-A4-D7-P N-A4-D7-P Planned Output frequency threshold for out_still detecting motor standstill Maximum output current when 825.0...
  • Page 148 146/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Technical data of the components Guide value "Rise of voltage at output" Note that the load on the motor is virtually independent of the power section used. When using standard motors in particular, make sure they can handle the voltage load.

  • Page 149: Cables, Accessories, Additional Components

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 147/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Cables, accessories, additional components Overview 8.1.1 Cables Function Cables, connectors IndraBus RKB0035 (shielded, < 100 m) RKB0036 (shielded, < 3 m) RBS0025 (terminating plug)

  • Page 150: Accessories

    148/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Type Additional component QT20.241 24V power supply unit QTD20.241 QT40.241 YR40.241 Redundancy module YR80.241 Tab. 8-3: Additional components - overview Accessories 8.2.1 Mounting and connection accessories (HAS03)

  • Page 151: Cabinet Installation Kit (Has08.1-008)

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 149/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components 8.2.2 Cabinet installation kit (HAS08.1-008) Type code Short type designation 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9...

  • Page 152: Parts

    150/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Parts The HAS08.1-008-NNN-MH accessory contains parts for assembling a mounting kit. Stabilizer bar Supporting bar Stand Stop plate Block and tackle Plate with eyebolt Fig.

  • Page 153: Mounting

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 151/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Mounting On top of control cabinet Stabilizer bar Supporting bar Plate with eyebolt Support plate Fig. 8-2: Stabilizer bars, plate with eyebolt, supporting bar, support plate Steps to follow 1.

  • Page 154: In Front Of Control Cabinet

    152/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components In front of control cabinet Stop plates Stand HAS10.1-002 Mounting plate 2 x M8 Screws to adjust the hight of the stand Fig. 8-3:...
  • Page 155 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 153/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Steps to follow 1. Drill all holes for mounting the device in control cabinet, incl. holes for HAS10.1-002 mounting plates. 2. Mount stop plates to top plate using 8 × M8.

  • Page 156: Mounting The Device

    154/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Mounting the device Steps to follow 1. Attach block and tackle to eyebolt of supporting bar. 2. Attach device to block and tackle using rear eyebolt and lift device.
  • Page 157 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 155/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Fig. 8-6: HMU05 on front stop plate 5. Push device into control cabinet putting your hand at front of device, and lower device using block and tackle.

  • Page 158: Dismounting The Device

    156/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Dismounting the device Steps to follow 1. Assemble mounting kit: See chapters chapter "On top of control cabinet" on page 151 chapter "In front of control cabinet" on page 152.

  • Page 159: Blank Covers, Motor Monitor Grounding, Mounting Plates (Has10)

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 157/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components 8.2.3 Blank covers, motor monitor grounding, mounting plates (HAS10) HAS10 type code Short type designation 1 2 3 4 5 6 7 8 9...
  • Page 160 158/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Fig. 8-7: Product insert (HAS10.1-002-003)
  • Page 161 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 159/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Fig. 8-8: Blank covers (HAS10.1-002-003)

  • Page 162: Motor Monitor Grounding (Has10.1-002-004)

    160/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Motor monitor grounding (HAS10.1-002-004) Fig. 8-9: Product insert (HAS10.1-002-004)
  • Page 163 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 161/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Tightening torque of screws: 1 Nm Fig. 8-10: Use (HAS10.1-002-004)

  • Page 164: Mounting Plate For Device Width 200 Mm (Has10.1-002-005)

    162/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Mounting plate for device width 200 mm (HAS10.1-002-005) Fig. 8-11: Product insert (HAS10.1-002-005)
  • Page 165 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 163/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Tightening torque: 48 Nm Fig. 8-12: Use (HAS10.1-002-005)

  • Page 166: Mounting Plate For Device Width 220 Mm (Has10.1-002-006)

    164/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Mounting plate for device width 220 mm (HAS10.1-002-006) Fig. 8-13: Product insert (HAS10.1-002-006)
  • Page 167 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 165/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Tightening torque: 48 Nm Fig. 8-14: Use (HAS10.1-002-006)

  • Page 168: Additional Components

    166/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Additional components 8.3.1 HNA05 mains connection module HNA05 type code Short type designation 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9...

  • Page 169: Dimensions

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 167/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Dimensions HNA05, dimensional drawing Tightening torque: 40 Nm Fig. 8-15: HNA05, dimensional drawing...
  • Page 170 168/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components HNA05 with mounting plate (440 mm), dimensional drawing Tightening torque: 40 Nm Fig. 8-16: HNA05 with HAS03.1-007 mounting plate for height leveling and depth leveling to 440 mm depth, dimensional drawing...

  • Page 171: Data

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 169/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Data Description Unit HNA05.1N-WR02F5-… Degree of protection IP20 Allowed mounting position Ambient temperature range °C 0 … 55 Mass 6,70 Insulation resistance MΩ Y-capacitance...
  • Page 172 170/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Description Unit HNA05.1N-WR02F5-… DC bus connection cable length < 2; twisted Upper DC bus voltage limit 1300 Output voltage × √2 + 30 nenn Nominal output current Max.

  • Page 173: Connection Points

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 171/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Connection points Overview Equipment grounding conductor Mains voltage, equipment grounding conductor (L1, L2, L3, DC bus (L+, L-) XD10 Control voltage (0 V, 24 V)

  • Page 174: Equipment Grounding Conductor Connection Point

    172/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Equipment grounding conductor connection point Lethal electric shock from live parts with more WARNING than 50 V! Connect the equipment grounding conductor to the equipment grounding system of the control cabinet.

  • Page 175: Xd1, Mains Voltage, Equipment Grounding Conductor

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 173/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components XD1, mains voltage, equipment grounding conductor View Connec‐ Function tion Equipment grounding conductor Connection to mains power supply (L3) Connection to mains power supply (L2) Connection to mains power supply (L1) Tab.

  • Page 176: Xd2, Dc Bus

    174/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components XD2, DC bus Lethal electric shock from live parts with more WARNING than 50 V! Before working on live parts: De-energize system and secure power switch against unintentional or unauthorized reconnection.

  • Page 177: Xd10, 24 V Supply (Control Voltage)

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 175/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components XD10, 24 V supply (control voltage) Function, pin assignment The 24 V supply is applied externally via connection point X10. View Connec‐ Signal name...

  • Page 178: Xg1, Indrabus

    176/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components XG1, IndraBus View Connec‐ Function tion XG1a Connects parallel components through a ribbon cable. XG1b ● Output for quickly reporting critical errors to other devi‐...

  • Page 179: Xg31, Messages

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 177/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components XG31, messages Pin assignment View Connec‐ Function tion Supply voltage of inputs/outputs (24VEA) Reset input for resetting error messages: 1: Reset active 0: Reset not active...
  • Page 180 178/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Electrical data Unit Min. Max. Digital inputs Digital inputs correspond to IEC 61131-2 Type 1 Switching voltage 24 -6% Output current Energy absorption capacity...

  • Page 181: Xg32, Hna Bus

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 179/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components XG32, HNA bus View Identifica‐ Function tion XG32 HNA bus D-Sub, 9-pin, male Unit Min. Max. Connection cross section 0.25 Cable: RKB0037 0.5 or 0.66 Tab.

  • Page 182: Xg33, On, Off, Zks (Dc Bus Short Circuit) Status

    180/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components XG33, on, off, ZKS (DC bus short circuit) status View Connec‐ Function tion Supply voltage of inputs/outputs (24VEA*) Supply voltage for external, current sourcing output (ZKS1*) Output (24VEA) is used to connect input XG33.3...
  • Page 183 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 181/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Mechanical data Spring terminal (connector) Unit Min. Max. Connection cable Stranded wire without ferrule Connection cable 0.25 0.75 Stranded wire with ferrule Stripped length Tab.

  • Page 184: Xg34, Mains Contactor (Contact)

    182/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components XG34, mains contactor (contact) View Connec‐ Function tion Connection to outer conductor L Mains contactor connection Tab. 8-28: Function, pin assignment, properties Mechanical data...

  • Page 185: Xg40, Mains Contactor (Acknowledgment Messages)

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 183/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components XG40, mains contactor (acknowledgment messages) View Connec‐ Function tion Acknowledgment message: N/O contact of external mains contactor Output (24VEA) is used to connect XG40.1...

  • Page 186: Display Elements

    184/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Display elements Fig. 8-18: LEDs at HNA05 Color/status Meaning PF55 Green 24 V power supply applied 24 V power supply < 19.2 V PF56...

  • Page 187: Hnc05 Mains Capacitor

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 185/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components 8.3.2 HNC05 mains capacitor HNC05 type code Short type designation 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9...

  • Page 188: Dimensions

    186/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Dimensions HNC05.1N-0050 Fig. 8-19: HNC05.1N-0050...

  • Page 189: Hnc05.1N-0075

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 187/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components HNC05.1N-0075 Fig. 8-20: HNC05.1N-0075...

  • Page 190: Hnc05.1N-0100

    188/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components HNC05.1N-0100 Fig. 8-21: HNC05.1N-0100...

  • Page 191: Data

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 189/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Data ● Equipment grounding conductor cross section = outer con‐ ductor cross section! ● Keep supply lines as short as possible. ● Mount mains capacitors to the back panel of the control cab‐...

  • Page 192: Hnf05 Mains Filter

    190/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components 8.3.3 HNF05 mains filter HNF05 type code Short type designation 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9...
  • Page 193 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 191/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Possible combinations: Mains connection voltage A4, A5 Nominal current 0150 0180 0250 0320 0400 0600 1000 1600 EMC area ✓ ✓ ✓ ✓ ✓...

  • Page 194: Dimensions

    192/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Dimensions HNF05.1A-500N-R0250 Fig. 8-22: HNF05.1A-500N-R0250...

  • Page 195: Hnf05.1A-500N-R0320, -R0400

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 193/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components HNF05.1A-500N-R0320, -R0400 Fig. 8-23: HNF05.1A-500N-R0320, -R0400...

  • Page 196: Hnf05.1A-500N-R0600

    194/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components HNF05.1A-500N-R0600 Fig. 8-24: HNF05.1A-500N-R0600...

  • Page 197: Hnf05.1A-500N-R1000

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 195/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components HNF05.1A-500N-R1000 Fig. 8-25: HNF05.1A-500N-R1000...

  • Page 198: Hnf05.1A-500N-R1600

    196/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components HNF05.1A-500N-R1600 Fig. 8-26: HNF05.1A-500N-R1600 Mounting Mounting position Observe the mounting position of the filters! Generally, mount the device in such a way that the natural convection is not impaired.

  • Page 199: Data

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 197/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Data HNF05.1A-500N-R… Nominal volt‐ Nominal cur‐ Power dissipa‐ Leakage cur‐ Resistance Weight rent tion rent [µΩ] [kg] [mA] 0250 690/400, < 905 50/60 Hz...

  • Page 200: Hnl05 Mains Choke

    198/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components 8.3.4 HNL05 mains choke HNL05 type code Short type designation 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9...
  • Page 201 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 199/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Short type designation 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9...
  • Page 202 200/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Possible combinations (mains connection voltage A4): Mains connection voltage Other design NNNF NNNN Nominal current 0218 0262 0327 0409 0514 0652 0811 1019 0327...
  • Page 203 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 201/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Possible combinations (mains connection voltage A5): Mains connection voltage Other design NNNF NNNN Nominal current 0592 0471 0352 0238 0190 0152 0127 0592 0471...

  • Page 204: Type Plate

    202/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Type plate Word mark Business facility number CE label Type designation (two lines, 20 characters each) Part number Change release Production date (YYWww) Certification label...

  • Page 205: Dimensions

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 203/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Dimensions HNL05.1R-0219-N0218 Fig. 8-28: HNL05.1R-0219-N0218...

  • Page 206: Hnl05.1R-0182-N0262

    204/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components HNL05.1R-0182-N0262 Fig. 8-29: HNL05.1R-0182-N0262...

  • Page 207: Hnl05.1R-0045-N0327

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 205/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components HNL05.1R-0045-N0327 Fig. 8-30: HNL05.1R-0045-N0327...

  • Page 208: Hnl05.1R-0135-N0327

    206/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components HNL05.1R-0135-N0327 Fig. 8-31: HNL05.1R-0135-N0327...

  • Page 209: Hnl05.1R-0054-N0409

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 207/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components HNL05.1R-0054-N0409 Fig. 8-32: HNL05.1R-0054-N0409...

  • Page 210: Hnl05.1R-0117-N0409

    208/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components HNL05.1R-0117-N0409 Fig. 8-33: HNL05.1R-0117-N0409...

  • Page 211: Hnl05.1R-0043-N0514

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 209/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components HNL05.1R-0043-N0514 Fig. 8-34: HNL05.1R-0043-N0514...

  • Page 212: Hnl05.1R-0130-N0514

    210/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components HNL05.1R-0130-N0514 Fig. 8-35: HNL05.1R-0130-N0514...

  • Page 213: Hnl05.1R-0050-N0652

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 211/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components HNL05.1R-0050-N0652 Fig. 8-36: HNL05.1R-0050-N0652...

  • Page 214: Hnl05.1R-0113-N0652

    212/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components HNL05.1R-0113-N0652 Fig. 8-37: HNL05.1R-0113-N0652...

  • Page 215: Hnl05.1R-0040-N0811

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 213/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components HNL05.1R-0040-N0811 Fig. 8-38: HNL05.1R-0040-N0811...

  • Page 216: Hnl05.1R-0100-N0811

    214/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components HNL05.1R-0100-N0811 Fig. 8-39: HNL05.1R-0100-N0811...

  • Page 217: Hnl05.1R-0040-N1019

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 215/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components HNL05.1R-0040-N1019 Fig. 8-40: HNL05.1R-0040-N1019...

  • Page 218: Hnl05.1R-0094-N1019

    216/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components HNL05.1R-0094-N1019 Fig. 8-41: HNL05.1R-0094-N1019...

  • Page 219: Data

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 217/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Data HNL05.1R-… Inductance Nominal cur‐ Degree of Max. ambi‐ Weight Power dissipation rent protection ent tempera‐ [µH] [kg] ture Water [°C] 0219-N0218 1300 1400...

  • Page 220: Water Cooling

    218/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Water cooling HNL05.1R-… Flow [l/min] Filling capacity Pressure decrease [bar] 5 l / min 7 l / min 9 l / min 0219-N0218 > 6 0.14...

  • Page 221: Hml05 Motor Choke/Balancing Choke

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 219/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components 8.3.5 HML05 motor choke/balancing choke HML05 type code Short type designation 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9...

  • Page 222: Hml05 To Hmu05 Assignment

    220/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components HML05 to HMU05 assignment Balancing chokes are necessary if a higher output drive controller is formed using multiple HMUs that can be connected in parallel. One balancing choke per HMU motor output.

  • Page 223: Dimensions

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 221/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Dimensions Fig. 8-42: HML05.1W-D021U-N0254-N-500-NNNN, dimensions...
  • Page 224 222/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Fig. 8-43: HML05.1W-D018U-N0306-N-500-NNNN, dimensions...
  • Page 225 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 223/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Fig. 8-44: HML05.1W-D014U-N0392-N-500-NNNN, dimensions...
  • Page 226 224/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Fig. 8-45: HML05.1W-D009U-N0490-N-500-NNNN, dimensions...
  • Page 227 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 225/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Fig. 8-46: HML05.1W-D009U-N0616-N-500-NNNN, dimensions...
  • Page 228 226/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Fig. 8-47: HML05.1W-D007U-N0771-N-500-NNNN, dimensions...
  • Page 229 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 227/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Fig. 8-48: HML05.1W-D006U-N1002-N-500-NNNN, dimensions...
  • Page 230 228/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Fig. 8-49: HML05.1W-D004U-N1185-N-500-NNNN, dimensions...

  • Page 231: Data

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 229/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Data Description HML05.1W-D … -N-500-NNNN Unit 021U- 018U- 014U- 009U- 009U- 007U- 006U- 004U- N0254 N0306 N0392 N0490 N0616 N0771 N1002 N1185 Relative u Inductance µH...
  • Page 232 230/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Thermal overload of the chokes! NOTICE Observe the specified maximum values of cable and leakage capacitances. Otherwise, the motor/balancing chokes are thermally overloaded. The motor inductance should not fall considerably below the minimum value in the working point.

  • Page 233: Hll05 Dc Bus Choke

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 231/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components 8.3.6 HLL05 DC bus choke HLL05 type code Short type designation 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9...

  • Page 234: Sizing

    232/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Sizing An HLL DC bus choke is always necessary if the leakage capacitance of the overall system incl. cable and motor capacitance is greater than 500 nF.

  • Page 235: Dimensions

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 233/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Dimensions HLL05.1W-04M0-S0202 Fig. 8-50: HLL05.1W-04M0-S0202...

  • Page 236: Hll05.1F-04M0-S0202

    234/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components HLL05.1F-04M0-S0202 Fig. 8-51: HLL05.1F-04M0-S0202...

  • Page 237: Hll05.1F-04M0-S0243

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 235/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components HLL05.1F-04M0-S0243 Fig. 8-52: HLL05.1F-04M0-S0243...

  • Page 238: Hll05.1W-04M0-S0303

    236/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components HLL05.1W-04M0-S0303 Fig. 8-53: HLL05.1W-04M0-S0303...

  • Page 239: Hll05.1F-04M0-S0303

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 237/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components HLL05.1F-04M0-S0303 Fig. 8-54: HLL05.1F-04M0-S0303...

  • Page 240: Hll05.1F-04M0-S0380

    238/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components HLL05.1F-04M0-S0380 Fig. 8-55: HLL05.1F-04M0-S0380...

  • Page 241: Hll05.1F-04M0-S0475

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 239/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components HLL05.1F-04M0-S0475 Fig. 8-56: HLL05.1F-04M0-S0475...

  • Page 242: Hll05.1F-04M0-S0603

    240/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components HLL05.1F-04M0-S0603 Fig. 8-57: HLL05.1F-04M0-S0603...

  • Page 243: Hll05.1F-04M0-S0720

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 241/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components HLL05.1F-04M0-S0720 Fig. 8-58: HLL05.1F-04M0-S0720...

  • Page 244: Hll05.1F-04M0-S0942

    242/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components HLL05.1F-04M0-S0942 Fig. 8-59: HLL05.1F-04M0-S0942...

  • Page 245: Data

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 243/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Data Choke HLL05.1x Inductance Continuous Power dissipation Allowed Degree of Ambient tem‐ Weight current leakage ca‐ protection perature -04M0-… [mH] [kg] pacitance [°C] Water [µF]...

  • Page 246: Water Cooling

    244/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Water cooling HLL05.1F-04M0-… Flow [l/min] Filling capacity Pressure decrease [bar] 5 l/min 7 l/min 9 l/min S0202 > 6 0.09 0.17 0.27 S0243 > 6 0.10...

  • Page 247: Assignment

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 245/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Assignment Supply unit HMU05.1N-… Components S0202 ✓ S0243 ✓ S0303 ✓ S0380 ✓ S0475 ✓ S0603 ✓ S0720 ✓ S0942 ✓ Tab. 8-53: HLL05 ↔ HMU05 assignment...

  • Page 248: Circuit Diagram

    246/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Circuit diagram Temperature switch (N/C) +1 +2, -1 -2 DC bus connection Fig. 8-60: Circuit diagram The DC bus connections of the choke may be switched on both sides.

  • Page 249: Y Capacitor Pair (Has04.1-003)

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 247/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components 8.3.7 Y capacitor pair (HAS04.1-003) Type code Short type designation 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9...
  • Page 250 248/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Fig. 8-61: Dimensions...

  • Page 251: Hlr05 External Braking Resistor

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 249/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components 8.3.8 HLR05 external braking resistor HLR05 type code Short type designation 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9...

  • Page 252: Dimensions

    250/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Dimensions HLR05.1W-54K0-N05R4, …-70K0-N04R0 Fig. 8-62: HLR05.1W-54K0-N05R4, …-70K0-N04R0; dimensions in mm...

  • Page 253: Data

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 251/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Data Description Unit HLR05.1W-… 54K0-N05R4 70K0-N04R0 Resistance Ω 5.4 ±10% 4 ±10% Continuous power 650 V peak power 820 V peak power 650 V duty cycle peak power (120 s max.

  • Page 254: Installation

    252/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Installation Property damage due to temperatures higher NOTICE than 105 ℃! Observe the indicated minimum distances! Above the devices there may only be such materials which ●...
  • Page 255 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 253/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Connection point Equipment grounding conductor; connection cross section of terminal: 6…35 mm Stranded wire for HLT terminal connector XD4a; connection cross section of HLR terminal: 6…35 mm Stranded wire for HLT terminal connector XD4b;...
  • Page 256 254/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Filler strand not used Fig. 8-63: Connection point...

  • Page 257: Hlt05 Braking Unit

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 255/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components 8.3.9 HLT05 braking unit HLT05 type code Short type designation 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9...

  • Page 258: Dimensions

    256/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Dimensions 5 mm of horizontal spacing required, if 2 HLTs arranged side by side. HLT05.1W-045K, -105K, dimensional drawing Minimum mounting clearance Boring dimensions Fig. 8-64:...
  • Page 259 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 257/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components HLT05.1W-045K, -105K with mounting plate (440 mm), dimensional drawing Minimum mounting clearance Boring dimensions M10x25 Tightening torque = 40 Nm Fig. 8-65: HLT05.1W-045K, -105K with mounting plate HAS03.1-007 for height...
  • Page 260 258/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components HLT05.1W-245K, dimensional drawing Minimum mounting clearance Boring dimensions Fig. 8-66: HLT05.1W-245K, dimensional drawing...

  • Page 261: Data

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 259/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Data Description Symbol Unit HLT05.1W- ... -0-N-D7-NNNN 105K 245K Continuous power Short time power (60 s) Peak power (2 s) Minimum braking resistance Ω...

  • Page 262: Connection Diagram

    260/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Connection diagram Fig. 8-67: HLT05.1W-045K, -105K connection diagram...
  • Page 263 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 261/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Fig. 8-68: HLT05.1W-245K connection diagram...
  • Page 264 262/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Internal wiring of connection points XD02 and XD4: Fig. 8-69: Internal wiring of connection points XD02 and XD4...

  • Page 265: Connection Points

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 263/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Connection points Overview XD02a, XD02b DC bus (L+: XD02a, L-: XD02b) XD4a, XD4b Braking resistor XD10 Control voltage (0 V, 24 V) XE01 Equipment grounding conductor IndraBus;...
  • Page 266 264/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components L+, L- DC bus; M10 2x "Auto-ZKS" (auto DC bus short-circuit) switch XD4a, XD4b Braking resistor XD10 Control voltage (0 V, 24 V) XE01 Equipment grounding conductor;...

  • Page 267: Xe01, Equipment Grounding Conductor Connection Point

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 265/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components XE01, equipment grounding conductor connection point Lethal electric shock from live parts with more WARNING than 50 V! Connect the equipment grounding conductor to the equipment grounding system of the control cabinet.
  • Page 268 266/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components View Identifica‐ Function tion HLT05.1W-045K, -105K: Connection to equipment grounding system HLT05.1W-245K: Screw connection Unit Min. Max. Screw M6x25 Tightening torque 10.5 Tab. 8-62:...

  • Page 269: Xd02, Dc Bus

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 267/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components XD02, DC bus HLT05.1W-045K, -105K Lethal electric shock from live parts with more WARNING than 50 V! Before working on live parts: De-energize system and secure power switch against unintentional or unauthorized reconnection.
  • Page 270 268/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Electrical data Unit Min. Max. Nominal voltage as per UL 1059 Nominal current as per UL 1059 Tab. 8-65: Electrical data...
  • Page 271 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 269/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components HLT05.1W-245K Lethal electric shock from live parts with more WARNING than 50 V! Before working on live parts: De-energize system and secure power switch against unintentional or unauthorized reconnection.
  • Page 272 270/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Electrical data Unit Min. Max. Nominal voltage as per UL 1059 Nominal current as per UL 1059 Tab. 8-68: Electrical data...

  • Page 273: Xd4, Braking Resistor

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 271/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components XD4, braking resistor Function, pin assignment Braking resistors are connected to the XD4 connection point. View Connec‐ Signal name Function tion HLT05.1W-045K, -105K: XD4a...

  • Page 274: Xd10, 24 V Supply (Control Voltage)

    272/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components XD10, 24 V supply (control voltage) Function, pin assignment The 24 V supply is applied externally via connection point XD10. View Connec‐ Signal name...

  • Page 275: Xg1, Indrabus

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 273/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components XG1, IndraBus View Connec‐ Function tion XG1a Connects parallel components through a ribbon cable. XG1b ● Output for quickly reporting critical errors to other devi‐...

  • Page 276: Xg3, Braking Resistor Overtemperature Signal Contact

    274/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components XG3, braking resistor overtemperature signal contact Pin assignment View Connec‐ Function tion (N/C contact) Relay contact supply voltage Digital input of relay contact Tab. 8-76:...

  • Page 277: Xg31, Signal Contact (Bb, Warning) And Reset Input

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 275/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components XG31, signal contact (Bb, warning) and reset input Pin assignment View Connec‐ Function tion Supply voltage of inputs/outputs (24VEA_Sup‐ ply) Reset input to reset error messages...
  • Page 278 276/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Unit Min. Max. Load current Switching cycles 3 × 10 Tab. 8-80: Electrical data...

  • Page 279: Xg33, Dc Bus Short-Circuit (Zks)

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 277/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components XG33, DC bus short-circuit (ZKS) View Connec‐ Function tion DC bus short-circuit input supply voltage (24VEA_Out) DC bus short-circuit 1 – positive connection for controlling DC bus short-circuit function Typical wiring: Connect XG33.1 to XG33.2 us‐...

  • Page 280: Sf1 Switch

    278/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components SF1 switch Activate or deactivate "Auto-ZKS" (auto DC bus short-circuit) function. With the "Auto-ZKS" (auto DC bus short-circuit) function, the device automati‐ cally executes a DC bus short circuit (ZKS) if the external 24 V control volt‐...

  • Page 281: Display Elements

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 279/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Display elements Fig. 8-73: LEDs on HLT05 Color / status Significance PF55 Green 24 V power supply applied 24 V power supply < 19.2 V...

  • Page 282: 24V Power Supply Unit

    280/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components 8.3.10 24V power supply unit Features The following PULS products are suitable for IndraDrive ML systems: Product QT20.241 24V power supply unit; supply via mains Output current: 20 A QTD20.241...

  • Page 283: Data

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 281/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Data Description Unit QT20.241 QTD20.241 QT40.241 Mains input voltage 3 AC 380 … 480 3 AC 380 … 480 -15%/+20% -15%/+20% DC bus input voltage 480 …...

  • Page 284: 24V/20A Connection Diagram

    282/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components 24V/20A connection diagram DC bus DC bus QT20.241 Power supply unit QTD20.241 DC bus power supply unit YR40.241 Redundancy module Fig. 8-74: 24V/20A connection diagram Setting the output voltage: ●...

  • Page 285: 24V/40A Connection Diagram

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 283/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components 24V/40A connection diagram DC bus DC bus QT20.241 Power supply unit QT40.241 Power supply unit QTD20.241 DC bus power supply unit YR40.241 Redundancy module YR80.241...

  • Page 286: Heat Exchanger Hah01

    284/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components 8.3.11 Heat Exchanger HAH01 Type Code HAH01 Type short description 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9...

  • Page 287: General Information

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 285/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components General Information Manufacturer’s details and machine identification details Manufacturer’s details Customer product description Machine type Installed power Power supply Power supply frequency Weight Maximum output pressure...

  • Page 288: Declaration Of Conformity

    286/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Declaration of conformity Fig. 8-76: Declaration of conformity...

  • Page 289: Disclaimer Notice

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 287/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Disclaimer notice The manufacturer cannot be held responsible for the following: ● machine misuse ● unauthorised modifications and/or repairs ● missing or inadequate maintenance ●...

  • Page 290: Safety Information

    288/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Safety Information General safety warnings The majority of accidents at work are due to lack of attention, non-compliance with the most basic safety rules and improper use of tools and equipment.

  • Page 291: Liquid-Liquid Heat Exchanger

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 289/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Liquid-Liquid Heat Exchanger Technical Information General description of the machine The machine is designed and manufactured for the purpose of cooling devi‐ ces or equipment by means of a liquid solution made of glycol and demineral‐...
  • Page 292 290/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Operational cycle and component description In the customer side circuit, the cold liquid coming from the owner’s external system, via the heat exchanger, cools the fluid in the drive circuit and conse‐...
  • Page 293 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 291/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Ball valve: it opens and closes the return fluid from the equip‐ ment to be cooled Ball valve: it opens and closes the delivery fluid to the equip‐...
  • Page 294 292/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Heat exchanger: it lowers the temperature of the coolant in the drive circuit Expansion tank: it maintains the pressure in the drive circuit constant...
  • Page 295 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 293/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Overall dimensions Fig. 8-79: Overall dimensions...
  • Page 296 294/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Specifications Machine Specification Item Unit WW0008K-0020 WW0035K-0090 Power voltage 380 (-15%) … 500 (+10%) Frequency 50/60 Input current Maximum power that can be dissipated...
  • Page 297 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 295/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Water quality specification Pos. Chemical element Unit Requirement PH value Range 7 … 8,5 Temporary hardness °F < 5,0 Total hardness °F < 10,0 Conductivity range μS/cm...
  • Page 298 296/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components ENABLE, UNIT ERROR and UNIT WARNING connections The signals to enable the relative machine status using the owner’s operating terminal are transmitted via the terminal board shown.
  • Page 299 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 297/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Fuses description Name Current (A) Type Rated Inter‐ Fuse Position voltage rupting 35-90 08-20 (Vac) capacity (kW) Delayed Tab. 8-93: Fuses...
  • Page 300 298/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Processing and protection devices Serious health and safety risks WARNING Do not tamper with, circumvent, remove or bypass processing and protection devices; failure to comply with this requirement may cause serious health and safety risks.
  • Page 301 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 299/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components It is forbidden to use the machine in a potentially flammable or explosive at‐ mosphere. It is forbidden to start the machine until the system or machine in which it is incorporated has been declared compliant with the national and local regula‐...
  • Page 302 300/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Information and safety signs WARNING Check that all the plates are legible; if they are not, clean them or - if they are damaged - replace them, applying the new ones in the same place as the old ones.

  • Page 303: Information Concerning Handling And Installation

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 301/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Information concerning handling and installation Handling and installation safety recommendations The staff assigned to handling the load must have the required ability and ex‐...
  • Page 304 302/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Handling and lifting the packed unit The figure describes the package lifting mode. Fig. 8-80: Handling and lifting the packed unit Storage If the machine is not going to be used for an extended period, it should be...
  • Page 305 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 303/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Unpacking It is advisable to unpack the machine near the installation area to facilitate assembly. The figure shows how to unpack the machine properly.
  • Page 306 304/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Hook the ropes onto the eyebolts (A). WARNING! When lifting pay attention to the ma‐ chine swinging move‐ ment as the lifting point is never perfectly barycen‐...
  • Page 307 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 305/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Assembling the machine The installation area must be provided with electrical connections and con‐ nections for transmission of machine enabling/status signals. Carry out the operations described.
  • Page 308 306/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Electrical connection The electrical connections must be performed at professional standards in compliance with all legislative requirements and regulations. Use a 4 G-AWG 12 cable (three-phase conductors + earth conductor).

  • Page 309: Information For Use

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 307/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Information for Use Safety advice concerning use Before starting the machine, make sure that the system or machine in which it has been fitted is in compliance with local regulations and directives in force.
  • Page 310 308/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Starting procedure When starting the machine for the first time fill the drive circuit (see chapter "Procedure to fill the drive circuit" on page 310).
  • Page 311 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 309/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Stopping procedure Stopping with the main switch 1. Turn the main cut-off switch (A) to the "OFF" po‐ sition. ● The signal light (B) will switch off.
  • Page 312 310/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Procedure to fill the drive circuit Check that the installation, electrical connections and hydraulic connections are made to a professional standard in accordance with the manufacturer’s instructions.
  • Page 313 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 311/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components NOTICE! The main pump is activated only when the circuit pressure reaches over 0,2 bar. During this stage, a sudden drop in pressure may occur, caused by the air pumped into the circuit as a result of activation of the main pump.
  • Page 314 312/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Pressure restore procedure This procedure can be carried out only if the pressure is above 0,8 bar and the main pump is activated. If the pressure is below this level, carry out the circuit filling proce‐...
  • Page 315 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 313/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Customer side circuit drainage procedure Position a suitable container in which to collect the coolant. Stop the machine (see chapter "Stopping procedure" on page 309).
  • Page 316 314/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Drive circuit drainage procedure Position a suitable container in which to collect the coolant. Stop the machine (see chapter "Stopping procedure" on page 309).

  • Page 317: Maintenance Information

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 315/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Maintenance Information Safety advice for maintenance For personal safety reasons, before conducting maintenance interventions, check that all safety devices are activated and warn the people present in the workplace that such intervention is underway.
  • Page 318 316/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Machine cleaning Clean the machine with detergents allowed by the legislation in force.

  • Page 319: Breakdown Information

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 317/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Breakdown Information The following list contains a number of common problems that may arise dur‐ ing work, together with the ways to solve them.

  • Page 320: Information Concerning Replacements

    318/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Information Concerning Replacements Safety advice in case of replacements For personal safety reasons, before conducting maintenance interventions, check that all safety devices are activated and warn the people present in the workplace that such intervention is underway.
  • Page 321 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 319/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Undo the screw and remove the strap (B). Extract the hose (C). Repeat the same operations to re‐ move the other flexible tube. Unscrew the screws (E).
  • Page 322 320/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Disconnect the hosing (E). Disconnect the hosing (F). Remove the cover (G). Disconnect the cables from the ter‐ minals. Unscrew the screws (H). Remove the pump.
  • Page 323 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 321/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Replacing the actuator Disconnect the electricity supply cables from the actuator (see wiring diagram enclosed). Unscrew the screws (A). Remove the actuator (B). To fit the new actuator carry out the removal operations described in re‐...

  • Page 324: Hydraulic Diagrams

    322/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Hydraulic diagrams WW0035K-0090 Hydraulic diagram Fig. 8-81: WW0035K-0090 Hydraulic diagram...
  • Page 325 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 323/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Designation Description PW-1 Pressure Switch 0,5 bar VS-1 Safety Valve 2 bar PW-2 Pressure Switch 0,2 bar PI-1 Pressure Indicator 0 … 4 bar...
  • Page 326 324/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components WW0008K-0020 Hydraulic diagram Fig. 8-82: WW0008K-0020 Hydraulic diagram...
  • Page 327 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 325/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Designation Description PW-1 Pressure Switch 0,5 bar VS-1 Safety Valve 2 bar PW-2 Pressure Switch 0,2 bar PI-1 Pressure Indicator 0 … 4 bar...

  • Page 328: Air-Liquid Heat Exchanger

    326/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Air-Liquid Heat Exchanger Technical Information General description of the machine The machine is designed and manufactured for the purpose of cooling devi‐ ces or equipment by means of a liquid solution made of glycol and demineral‐...
  • Page 329 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 327/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Main parts Electrical panel Electric fan Heat exchanger Expansion tank Heater Main pump Filling pump Fig. 8-83: Main parts...
  • Page 330 328/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Operational cycle and component description The illustration shows the operating principle.
  • Page 331 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 329/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Main pump: this is used to circulate the coolant around the hy‐ draulic circuit. Temperature sensor: this detects the coolant temperature in the outlet pipe.
  • Page 332 330/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Pressure sensor: this detects, in real time, the differential pres‐ sure between the intake pipe and the output pipe. Expansion tank: this is used to ensure constant circuit pres‐...
  • Page 333 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 331/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Guards Risk of injury. WARNING Never use the machine without the fixed guards. Fixed guards: they prevent unwanted access to machine parts. Fixed guard: this prevents inadvertent contact with the fan.
  • Page 334 332/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Overall dimensions Fig. 8-86: Overall dimensions...
  • Page 335 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 333/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Specifications Machine Specification Item Unit WA0035K-0090 Power voltage 380 (-15%) ÷ 500 (+10%) Frequency 50/60 Input current Maximum power that can be dissipated Maximum output flow rate...
  • Page 336 334/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components ENABLE, UNIT ERROR and UNIT WARNING connections The signals to enable the relative machine status using the owner’s operating terminal are transmitted via the terminal board shown.
  • Page 337 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 335/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Fuses description Name Current (A) Type Rated Inter‐ Fuse Position voltage rupting (Vac) capacity (kW) Delayed Tab. 8-118: Fuses...
  • Page 338 336/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Processing and protection devices Serious health and safety risks! WARNING Do not tamper with, circumvent, remove or bypass processing and protection devices; failure to comply with this requirement may cause serious health and safety risks.
  • Page 339 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 337/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Any other use than that specified, or not included or inferable from this man‐ ual, should be considered mishandling and therefore not permitted. Improper and unauthorised uses It is forbidden to use coolants with characteristics different from those speci‐...
  • Page 340 338/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Information and safety signs WARNING Check that all the plates are legible; if they are not, clean them or - if they are damaged - replace them, applying the new ones in the same place as the old ones.

  • Page 341: Information Concerning Handling And Installation

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 339/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Information Concerning Handling and Installation Handling and installation safety recommendations The staff assigned to handling the load must have the required ability and ex‐...
  • Page 342 340/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components This symbol means the packed ma‐ chine must be stored in a dry place: its contents may be damaged by dampness. This symbol means the packed ma‐...
  • Page 343 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 341/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Handling and lifting the packed unit The figure describes the package lifting mode. Fig. 8-87: Handling and lifting the packed unit Storage If the machine is not going to be used for an extended period, it should be...
  • Page 344 342/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Unpacking It is advisable to unpack the machine near the installation area to facilitate assembly. The figure shows how to unpack the machine properly.
  • Page 345 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 343/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Tighten the eyebolts (A) provided. Hook the ropes onto the eyebolts (A). Lift the machine. WARNING! When lifting pay attention to the machine swinging movement as the lifting point is never perfectly barycentric;...
  • Page 346 344/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Installation Installation area The installation area must be flat and lev‐ el, and meet the designed load factor and be wired up for electrical connections and for the transmission of the "UNIT...
  • Page 347 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 345/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Electrical connection The electrical connections must be carried out according to the instructions supplied by the manufacturer in the wiring diagram enclosed. The electrical connections must be performed at professional standards in compliance with all legislative requirements and regulations.

  • Page 348: Information For Use

    346/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Information for Use Safety advice concerning use Before starting the machine, make sure that the system or machine in which it has been fitted is in compliance with local regulations and directives in force.
  • Page 349 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 347/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Starting procedure At first start-up, carry out the circuit filling procedure (see chapter "Procedure to fill the hydraulic circuit" on page 349). To start the machine, proceed as described.
  • Page 350 348/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Stopping procedure Stopping with the main switch 1. Turn the main cut-off switch (A) to the "OFF" po‐ sition. ● The signal light (B) will switch off.
  • Page 351 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 349/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Procedure to fill the hydraulic circuit Check that the installation, electrical connections and hydraulic connections are made to a professional standard in accordance with the manufacturer’s instructions.
  • Page 352 350/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components 12. Turn the selector switch (D) to activate the filling pump. Always keep the fluid in the tank at a sufficient level. 13. When the fluid is running out of the clear tube (N) in a steady stream (no bubbles) and the pressure has reached 1,5 bar close the valve (M).
  • Page 353 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 351/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Pressure restore procedure This procedure can be carried out only if the pressure is above 0,8 bar and the main pump is activated. If the pressure is below this level, carry out the circuit filling proce‐...
  • Page 354 352/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Procedure to empty the hydraulic circuit Fig. 8-90: Procedure to empty the hydraulic circuit 1. Position a suitable container in which to collect the coolant.

  • Page 355: Maintenance Information

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 353/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Maintenance Information Safety advice for maintenance For personal safety reasons, before conducting maintenance interventions, check that all safety devices are activated and warn the people present in the workplace that such intervention is underway.
  • Page 356 354/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Cleaning the radiator and the channel Disconnect the machine from the power supply source. Unscrew the screws (A). Remove and prop up the electric fan unit (B).

  • Page 357: Breakdown Information

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 355/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Breakdown Information The following list contains a number of common problems that may arise dur‐ ing work, together with the ways to solve them.

  • Page 358: Information Concerning Replacements

    356/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Information Concerning Replacements Safety advice in case of replacements For personal safety reasons, before conducting maintenance interventions, check that all safety devices are activated and warn the people present in the workplace that such intervention is underway.
  • Page 359 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 357/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Replacing the filling pump Disconnect the machine from the power supply source. Unscrew the screws (A). Remove the fixed guard (B). Cut the power supply cables.
  • Page 360 358/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Replacing the main pump Disconnect the machine from the power supply source. Unscrew the screws (A). Remove the fixed guard (B). Close the valve (C).
  • Page 361 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 359/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Undo the screw and remove the strap (D). Disconnect the hosing (E). Repeat the same operations to re‐ move the other flexible tube. Remove the cover (F).
  • Page 362 360/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Replacing the electric fan Disconnect the machine from the power supply source. Remove the cover (A). Disconnect the cables from the terminals. Unscrew the screws (B).
  • Page 363 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 361/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components The owner is responsible for delivering the machine, at the end of its working life, to the appropriate collection structures; failure to comply shall lead to...

  • Page 364: Hydraulic Diagrams

    362/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Hydraulic diagrams WA0035K-0090 Hydraulic diagram Fig. 8-91: WA0035K-0090 Hydraulic diagram...
  • Page 365 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 363/407 Rexroth IndraDrive ML Drive Systems with HMU05 Cables, accessories, additional components Designation Description VS-1 Safety Valve 2 bar PW-1 Pressure Switch 0,5 bar HT-1 2 kW 380-500 Vac Heater SS PTK-1 8L Expansion Vessel PW-2...
  • Page 366 364/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05...

  • Page 367: Environmental Protection And Disposal

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 365/407 Rexroth IndraDrive ML Drive Systems with HMU05 Environmental protection and disposal Environmental protection and disposal Environmental protection Production processes The products are made with energy- and resource-optimized production pro‐ cesses which allow re-using and recycling the resulting waste. We regularly try to replace pollutant-loaded raw materials and supplies by more environ‐...
  • Page 368 366/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Environmental protection and disposal Metals contained in electric and electronic modules can also be recycled by means of special separation processes. Products made of plastics can contain flame retardants. These plastic parts are labeled according to EN ISO 1043.

  • Page 369: Service And Support

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 367/407 Rexroth IndraDrive ML Drive Systems with HMU05 Service and support Service and support Our worldwide service network provides an optimized and efficient support. Our experts offer you advice and assistance should you have any queries.
  • Page 370 368/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05...

  • Page 371: Appendix

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 369/407 Rexroth IndraDrive ML Drive Systems with HMU05 Appendix Appendix 11.1 Switching supply units on and off 11.1.1 Switching on Risk of damage to the supply units when they NOTICE are switched on simultaneously! With 3 or more supply units at common mains power supply: Switch on supply units one after the other with a time interval of at least 0.5...

  • Page 372: Switching Off

    370/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Appendix 11.1.2 Switching off Damage to the supply unit! NOTICE At regenerative supply units, at least 10 ms have to elapse between the mains OFF request and the disconnection of the mains voltage, so that the energy flow has been interrupted when the disconnection process starts.

  • Page 373: Dimensioning The Line Cross Sections And Fuses

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 371/407 Rexroth IndraDrive ML Drive Systems with HMU05 Appendix 11.2 Dimensioning the line cross sections and fuses Dimensioning the line cross sections and fuses in the supply feeder and branches to the drive system: Determine current in supply feeder of drive system...
  • Page 374 372/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Appendix Country of use: international except for USA/Canada Fuse I Current carrying ca‐ Cross section A [mm pacity (× 0.87) I Installation type B1 Z(40) 1 × 2 ×...
  • Page 375 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 373/407 Rexroth IndraDrive ML Drive Systems with HMU05 Appendix Country of use: international except for USA/Canada Fuse I Current carrying ca‐ Cross section A [mm pacity (× 0.87) I Installation type B2 Z(40) 1 × 2 ×...
  • Page 376 374/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Appendix Country of use: international except for USA/Canada Fuse I Current carrying ca‐ Cross section A [mm pacity (× 0.87) I Installation type E Z(40) 1 × 2 ×...
  • Page 377 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 375/407 Rexroth IndraDrive ML Drive Systems with HMU05 Appendix USA/Canada; installation type E Country of use: USA/Canada Fuse I Current carry‐ Cross section A ing capacity I Installation type E 1 × 2 × 3 ×...
  • Page 378 376/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Appendix Country of use: USA/Canada Fuse I Current carry‐ Cross section A ing capacity I Installation type E 1 × 2 × 3 × 4 × 2000 kcmil 2 ×...
  • Page 379 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 377/407 Rexroth IndraDrive ML Drive Systems with HMU05 Appendix Country of use: USA/Canada Fuse I Current carry‐ Cross section A ing capacity I Installation type E 1 × 2 × 3 × 4 × 1340 4 × 400 kcmil 1520 4 ×...
  • Page 380 378/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Appendix Correction factors For deviating dimensioning variables, the corresponding stand‐ ards specify correction factors. Below you can find the correction factors for ambient temperature and numbers of routed lines and circuits. If necessary, multiply the determined current in the supply feeder with these factors.
  • Page 381 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 379/407 Rexroth IndraDrive ML Drive Systems with HMU05 Appendix Conductor in installation pipes and in installation channels to be opened Cables or lines in installation pipes and in installation channels to be opened Cables or lines on walls Cables or lines on open cable trays.

  • Page 382: Dc Bus Fuses

    380/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Appendix 11.3 DC bus fuses If lower output drive components (e.g., IndraDrive M or IndraDrive C) are also connected to the DC bus, the cross section has to be tapered.

  • Page 383: Aluminum Contact Points And Cupal Disks

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 381/407 Rexroth IndraDrive ML Drive Systems with HMU05 Appendix 11.4 Aluminum contact points and cupal disks 11.4.1 Introduction The following components have aluminum contact points: ● Preconnected choke ● Chopper choke ● DC bus choke Aluminum contact points require a specific screw connection for establishing contact.
  • Page 384 382/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Appendix Screw Spring washer Washer Ring terminals Cupal disk (copper side) Cupal disk (aluminum side) Aluminum contact point Washer Fig. 11-4: Connecting an aluminum contact point using a cupal disk...

  • Page 385: Determining The Leakage Capacitance

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 383/407 Rexroth IndraDrive ML Drive Systems with HMU05 Appendix 11.5 Determining the leakage capacitance The capacitances that generate so-called leakage currents against ground at the inverter outputs are referred to as leakage capacitance C . The relevant...

  • Page 386: Leakage Capacitances

    384/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Appendix 11.6 Leakage capacitances 11.6.1 Leakage capacitance of power cables The "RKL" series power cables (bulk cables) from Rexroth have the following capacitances per unit length. The values refer to the sum of the individual ca‐...

  • Page 387: Total Harmonic Distortion (Thd)

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 385/407 Rexroth IndraDrive ML Drive Systems with HMU05 Appendix 11.7 Total Harmonic Distortion (THD) The parameters individually set for drive control have a strong influence on the THDi (mains current) and THDu (mains voltage) values. Therefore, the table shows typical values for the parameters set by default.
  • Page 388 386/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Appendix Size Mains voltage Chopper frequen‐ THDi mains cur‐ THDu mains voltage Load rent [VAC] [KHz] HMU05.1-F0340 3,087 3,152 Partial load 50% HMU05.1-F0340 2,201 3,617 Nominal load HMU05.1-F0340...

  • Page 389: Liquid Cooling

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 387/407 Rexroth IndraDrive ML Drive Systems with HMU05 Appendix 11.8 Liquid cooling 11.8.1 Sizing liquid cooling Calculation criteria Physical data The figure below shows the fundamental physical data of a liquid-cooled drive component. Flow rate ΔT = T Temperature increase Δp = p...

  • Page 390: Pressure Decrease

    388/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Appendix Power dissipation to be discharged in kW ΔT Temperature rise of coolant in K ρ Density of coolant in kg/l Specific thermal capacity of coolant in kJ/kgK Fig.

  • Page 391: Sizing Aids

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 389/407 Rexroth IndraDrive ML Drive Systems with HMU05 Appendix Δp Pressure decrease Constant (see technical data for each component) Δp Flow rate in l/min Fig. 11-12: Pressure decrease vs. flow rate Sizing aids The following sizing aids are based on a cooling system with four motors con‐...
  • Page 392 390/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Appendix Liquid cooling circuit diagram Cooling device Coolant container Coolant pump Heat exchanger Coolant lines Fittings Drive components being cooled Heat transfer Higher-level cooling medium Flow rate Δp Pressure decrease (Ftg: fittings;...
  • Page 393 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 391/407 Rexroth IndraDrive ML Drive Systems with HMU05 Appendix Sizing a cooling system Liquid-cooled drive components have been selected Gather technical data (for ΔT = 10 K) (see below "Form: Collecting technical data") Convert technical Temperature increase = 10 K? data Go to "Convert tech‐...
  • Page 394 392/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Appendix Form: Gathering technical data Drive com‐ [kW] [kW] Q [l/min] Δp [hPa] ΔT [°C] V [l] ponent Coolant ΣP ΣP vAir Tab. 11-12: Gathering technical data Form: Sizing a coolant pump...
  • Page 395 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 393/407 Rexroth IndraDrive ML Drive Systems with HMU05 Appendix Total flow rate ΣQ l/min With choker valve Approximation l/min Without choker valve ΣQ l/min Series connection of branches no. …………… Total pressure de‐ ΣΔp crease Total flow rate ΣQ...

  • Page 396: Sizing Example

    394/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Appendix 11.8.2 Sizing example The calculation for the cooling device is shown using a drive system to clarify the sizing calculation. Components ● 1x supply unit with P = 400 kW ●...
  • Page 397 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 395/407 Rexroth IndraDrive ML Drive Systems with HMU05 Appendix Coolant The coolant should be a 4:1 mixture of water and Antifrogen N or L (e.g., Ri‐ Frost 1:4 from Rittal). Do not mix Antifrogen N with Antifrogen L. When switching the coolant (N for L or vice-versa), thoroughly rinse out all components and lines before adding the new coolant.
  • Page 398 396/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Appendix Creating an installation plan Cooling device Coolant container Coolant pump Heat exchanger Coolant lines Fittings Drive components being cooled Heat transfer Higher-level cooling medium Flow rate Δp Pressure decrease (Ftg: fittings;...
  • Page 399 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 397/407 Rexroth IndraDrive ML Drive Systems with HMU05 Appendix Parallel connection of branches no.1, 2, 3, 4 Total pressure decrease Δp Total flow rate ΣQ l/min With choker valve Approximation l/min Without choker valve ΣQ l/min Series connection of branches no.
  • Page 400 398/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Appendix whereby = ……… from the heat exchanger manufacturer's specifications = ……… from the specifications of the fittings manufacturer = ……… gathered from the technical data of the drive components...

  • Page 401: Index

    DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 399/407 Rexroth IndraDrive ML Drive Systems with HMU05 Index Index 0 … 9 HMU05............45 24 V supply Connection point......129, 175, 272 24V power supply unit........280 C-UL-US listing..........117 24V supply Cables Continuous power........100 Capacitance..........
  • Page 402 400/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Index Motor temperature monitoring (XG3)... 127 Shield............131 Data Connection points Ambient conditions......... 60 HMU05, overview......... 124 HLL05............243 Contained substances HLR05............251 see "Significant components"...... 365 HLT05............259 Contents of delivery HML05............
  • Page 403 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 401/407 Rexroth IndraDrive ML Drive Systems with HMU05 Index Firmware............28 Disclaimer notice.......... 287 Overview............28 General Information........285 Purpose............28 Heat Exchanger........... 284 Reference documentations......28 Manufacturer’s details and machine iden‐ System components........28 tification details..........285 Drive range Safety Information........
  • Page 404 402/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Index Handling and lifting the packed unit..... 302 Dimensions..........256 Hose connections........306 Display elements.......... 279 Hydraulic diagram WW0008K-0020..... 324 LEDs............279 Hydraulic diagram WW0035K-0090..... 322 Type code............ 255 Information and safety signs......
  • Page 405 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 403/407 Rexroth IndraDrive ML Drive Systems with HMU05 Index Dimensions..........186 IT mains type............ 106 Mains capacitor..........185 Type code............ 185 HNF05 L+, L- Data............. 197 DC bus............130 Dimensional drawing........192 L1, L2, L3 Dimensions..........192 Mains/motor connection.......
  • Page 406 404/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Index Mains current..........110 Performance features Mains filter, mains choke......112 HMU05............15 Parallel connection........108 PF55, PF56, PF57, PF58 Power............110 LEDs, HLT05..........279 Project planning........... 102 LEDs, HNA05..........
  • Page 407 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 405/407 Rexroth IndraDrive ML Drive Systems with HMU05 Index State-of-the-art............ 31 Storing Components..........121 File numbers..........117 Supply Listing............117 With control voltage 24 V....... 98 Ratings, HMU05..........79 with mains voltage........102 Ungrounded mains..........106 Support.............
  • Page 408 406/407 Bosch Rexroth AG DOK-INDRV*-HXX05******-PR02-EN-P Rexroth IndraDrive ML Drive Systems with HMU05 Index Mains contactor (acknowledgment mes‐ sages)............183 Y capacitor pair HAS04.1-003..........247...
  • Page 409 DOK-INDRV*-HXX05******-PR02-EN-P Bosch Rexroth AG 407/407 Rexroth IndraDrive ML Drive Systems with HMU05 Notes...
  • Page 410 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Phone +49 9352 18 0 Fax +49 9352 18 8400 www.boschrexroth.com/electrics *R911344279* R911344279 DOK-INDRV*-HXX05******-PR02-EN-P...

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