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Cooper Tools Cleco 88 Series Operation & Service Manual

Cooper Tools Cleco 88 Series Operation & Service Manual

Fixturized nutrunners
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8 & 88 Series Fixturized Nutrunners
Series:
8 & 88
Rotation:
Non Reversible
R
Reversible
Motor:
Torque Control Mechanism:
A
Clecomatic
Stall Type
Throttle Designation:
L
Lever
Options:
T
Transducer
Gear Train Designation:
2
10
5
20
7
30
NORTH AMERICA
CooperTools
P.O. Box 1410
Lexington, SC 29071
XX
X
M
X
X
40
104
54
204
74
Operation & Service Manual
823020
X
-
XX
X
-
XX
-
Spindle:
OS75
R5
Angle Terminations:
H
K
M
EUROPE
Cooper Power Tools GmbH & Co.
Postfach 30
D-73461 Westhausen
X
Output Drive:
2
1/4"
3
3/8"
4
1/2"
75Nm Offset
5" Retractable
2/01
1

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Summary of Contents for Cooper Tools Cleco 88 Series

  • Page 1 Operation & Service Manual 823020 2/01 8 & 88 Series Fixturized Nutrunners Series: 8 & 88 Rotation: Output Drive: Non Reversible 1/4" Reversible 3/8" Motor: 1/2" Torque Control Mechanism: Spindle: Clecomatic OS75 75Nm Offset Stall Type 5" Retractable Throttle Designation: Lever Options: Angle Terminations:...
  • Page 2 Safety Recommendations For your safety and the safety of others, read and Before the tool is connected to the air supply, check the understand the safety recommendations and operating throttle for proper operation (i. e., throttle moves freely instructions before operating any tool. and returns to closed position).
  • Page 3 Safety Recommendations determined that the symptoms are job related or aggra- Work gloves with vibration reducing liners and wrist vated by movements and postures dictated by the job supports are available from some manufacturers of indus- design, it may be necessary for the employer to take steps trial work gloves.
  • Page 4 OPERATING & SERVICE INSTRUCTIONS DISASSEMBLY — GENERAL (ALL MODELS) Unscrew (left hand threads) and remove the spindle assembly The torque of the 8MT & 8M nutrunner is controlled by the use No. 281345. Unscrew the gear case assembly and unplug the of a pressure regulator to change the stall torque of the tool.
  • Page 5 MOTOR DISASSEMBLY CLUTCH REASSEMBLY Use a soft-faced hammer to drive the rotor out of the front rotor During reassembly of the clutch, all parts should receive a thin bearing. This will allow the cylinder and four (4) rotor blades to be coating of a mixture of 10W machine oil and NLGI 2-EP grease.
  • Page 6: Transducer Specifications

    TRANSDUCER SPECIFICATIONS MAXIMUM TORQUE CAPACITY 25.0 ft. lbs. (33.9 Nm) OUTPUT VOLTAGE (Vo) 2 Millivolts per volt at maximum torque capacity BRIDGE RESISTANCE (Rbr) 700 ohms (nominal) can be used with 350 and 700 ohm strain gage equipment* TRANSDUCER CONNECTOR Mates with Cannon KPT01/MS3111-6S or equivalent WIRING DIAGRAM R= Gage Resistance...
  • Page 7 R5 SPINDLE 847147 203042 203039 847022 203041 203038 844080 203040 844364 203037 867641 847219 867642 PARTS LIST — R5 SPINDLE Name of Part Qty. Part No. Spindle Housing 203037 Spindle Spring 203038 Spindle Clip 203039 Spindle Driver 203040 3/8" Sq. Dr. Extension Spindle (incl. 844080, 847219, 867641, 867842) 203041 Needle Bearing 203042...
  • Page 8 "H" RIGHT ANGLE HEAD 869034 617600 847846 863698 .008" 869030 865723 .004" 864964 ANGLE HEAD ADAPTER Stall Tools Only 863564 869027 845845 869029 869031 3/8' SQ. DR. 844013 844014 844016 1/4" INTERNAL HEX MAGNETIC SPINDLE 869039 1/48 THD. 869519 844305 813446 869028 847595...
  • Page 9 869034 863698 .008" "K" RIGHT 865723 .004" ANGLE HEAD 847846 863564 869864 ANGLE HEAD ADAPTER Stall Tools Only 842366 202198 202266 202200 Left Hand Threads 847853 1/4" SQ. DR. 844014 3/8" SQ. DR. 864964 202987 1/4" SQ. DR. 202986 1/4" SQ. DR. 844016 3/8"...
  • Page 10 "M" RIGHT ANGLE HEAD 869034 863698 .008" 865723 .004" 847846 863564 863360 869050 ANGLE HEAD ADAPTER Stall Tools Only 882629 869048 869049 843589 847219 867642 867641 864396 842517 847710 864076 867643 869051 FLUSH SOCKET SPINDLE SIZE SPINDLE CONVERSION PART NO. KIT* PART NO. 10mm 202566-6 201102 11mm 202725-8...
  • Page 11 75NM OFFSET SPINDLE - 548520 PART NO. NAME OF PART QTY. 548507 Gear Case 548506 Adapter 1 548505 Adapter 2 548504 Adapter 3 548503 Sq. Dr. 1/2" Standard 548502 Sq. Dr. 3/8" Optional 548501 Bayonet 548500 Input Shaft 548499 Input Shaft 548498 Idler Gear 548497...
  • Page 12: Name Of Part

    2ND REDUCTION GEAR TRAIN -54, -74, -104 & 204 867904 867904 203062 203062 203160 203161 844364 867907 847147 PARTS LIST — 2ND REDUCTION GEAR TRAIN PART NO. NAME OF PART QTY. 203062 Idler Gear Bearing 203160 Dowel Pin 203161 2nd Reduction Spider 844364 Retainer Ring 847147...
  • Page 13 DOUBLE CLECOMATIC CLUTCH FOR -54, -74, -104 & 204 202745 843791 PARTS LIST—DOUBLE CLECOMATIC CLUTCH PART NO. NAME OF PART QTY. 202745 Trip Plunger 202748 Ball Plug 202749 Retainer Ring 202752 Release Spring 202753 Thrust Race 202754 Adjustment Plate 202755 Adjustment Nut 202763 Reset Spring...
  • Page 14 CLUTCH & CLUTCH HOUSING FOR AUTOMATIC SHUT-OFF 8 FIXTURIZED NUTRUNNERS 869731-0 202829-8 203257-1 863455-2 863455-2 867938-3 867876-5 847104-7 867875-7 867881-5 203929-5 842162-0 867909-4 867888-0 867895-5 867892-2 867886-4 867896-3 867908-6 867923-5 844265-9 PARTS LIST — CLUTCH & CLUTCH HOUSING FOR AUTOMATIC SHUT-OFF 8 FIXTURIZED NUTRUNNERS Name of Part Part No.
  • Page 15 CLUTCH & CLUTCH HOUSING FOR AUTOMATIC SHUT-OFF 88 FIXTURIZED NUTRUNNERS 202749 202748 202848 842161 843231 202745 203270 202763 844077 842161 202754 202753 203271 203272 202752 847596 202824 869306 869731 202829 203257 PARTS LIST — CLUTCH & CLUTCH HOUSING FOR AUTOMATIC SHUT-OFF 88 FIXTURIZED NUTRUNNERS PART NO.
  • Page 16 8 & 88 NON-TRANSDUCERIZED GEAR TRAINS -2 GEAR TRAIN 203143 Part No. Name of Part Qty. 884125 867903 203062 202263 202261 2nd Red. Spider- (Incl. 884125) 847147 202262 Thrust Race 867925 832125 202263 Gear Case (45T) 203062 3rd Red. Idler Gear Bushing 203143 3rd Red.
  • Page 17 GEAR TRAINS -2 GEAR TRAIN 884125 203062 867903 203143 867903 884125 8 & 88 847147 867925 832125 TRANSDUCERIZED 867925 NUTRUNNERS 867905 867902 203144 844364 202261 -5 GEAR TRAINS 867922 869255 869254 867921 842728 202888 202877 619017 202876 847566 847147-6 869257 -7 867922 869256 -10 884125...
  • Page 18 MOTORS 8 & 88 FIXTURIZED NUTRUNNERS 869052 202770 847609 867897 88 MA 867854 863738 867880 -2, -5, -10, -20, -40 Non-Transducerized 833718 & Non-Clecomatic Transducerized 869183 -7, -30 Non-Transducerized 867853 & Non-Clecomatic Transducerized 844234 867885 -2, -5, -10, -20, -40 Clecomatic Models 869178 -7, -30 Clecomatic Models 847609...
  • Page 19 MOTOR HOUSING 202883 8 & 88 FIXTURIZED NUTRUNNERS 833300 863454 865728 864271 869844 203036 844306 843434 869850 843434 869682 Automatic Shut-Off Only 869037 Automatic 203173 Transducerized Shut-Off Only 203052 Non-Transducerized 867857 All Others 203320 Automatic Shut-Off Only 202932 203176 Transducerized Only 203152 203155 PARTS LIST —...
  • Page 20 REVERSIBLE CLECOMATIC LEVER HANDLE 869253 Locking (Opt.) 865770 202674 Non-locking (Std.) 867878 869747 867007 869751 869754 863399 867006 869201 867005 869682 867008 869748 869510 867874 412603 869753 867877 202410 PARTS LIST — REVERSIBLE CLECOMATIC LEVER HANDLE PART NO. NAME OF PART QTY.
  • Page 21: Operation

    8, 88 & 35MA AIR SIGNAL OPERATION METERING PORT "C" VALVE SIGNAL PORT "B" SIGNAL PORT "A" SIGNAL OPERATION MA model tools must be used with a self-relieving valve to allow the clutch to reset. The Metering Valve can be used to regulate the amount of air entering the tool. Port "C" is upstream from the shut off valve and can be used for jog starts or injecting oil into the tool.
  • Page 22 NOTES...
  • Page 23 NOTES...
  • Page 24 CooperTools 670 Industrial Drive Lexington, SC 29072 Phone: (803) 359-1200 Fax: (803) 359-2013 www.cooperindustries.com...

This manual is also suitable for:

Cleco 8 series