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Cooper Tools 35 Series Operation & Service Manual

High torque nutrunners

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35 Series High Torque Nutrunners
35
Series:
35
Rotation:
Non Reversible
R
Reversible
Nutrunner:
Clutch Designation:
A
Clecomatic
Handle:
Lever
L
NORTH AMERICA
CooperTools
P.O. Box 1410
Lexington, SC 29071
X N X L
-
XX
X
Gear Train Designation:
Operation & Service Manual
823099
X
-
X
E
Ext. Housing
Angle Terminations:
M
15D
15˚
30D
30˚
104
304
204
404
EUROPE
Cooper Power Tools GmbH & Co.
Postfach 30
D-73461 Westhausen
Output Drive:
3
3/8"
24
5/16-24 Spindle Internal Thread
28
1/4-28 Spindle Internal Thread
3T
3/8-24 Spindle External Thread
Q
Quick Change
M
.25 Magnetic
S
Built-in Socket
(Specify Size)
11/01
1

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Summary of Contents for Cooper Tools 35 Series

  • Page 1 Operation & Service Manual 823099 11/01 35 Series High Torque Nutrunners X N X L Series: Output Drive: 3/8" Ext. Housing 5/16-24 Spindle Internal Thread 1/4-28 Spindle Internal Thread Rotation: 3/8-24 Spindle External Thread Non Reversible Quick Change Reversible .25 Magnetic...
  • Page 2 Safety Recommendations For your safety and the safety of others, read and understand the CAUTION safety recommendations and operating instructions before operat- ing a nutrunner. When using right angle nutrunners, be sure the throttle is posi- Always wear protective equipment: tioned relative to the angle head so that the throttle will not become wedged against an adjacent object in the "ON"...
  • Page 3 Safety Recommendations toms of tingling, numbness, blanching of fingers, clumsiness or Work gloves with vibration reducing liners and wrist supports are weakened grip, nocturnal pain in the hand, or any other disorder of available from some manufacturers of industrial work gloves. Tool the shoulders, arms, wrists, or fingers is advised to consult a wraps and grips are also available from a number of different physician.
  • Page 4 Safety Recommendations ADDITIONAL SAFETY RECOMMENDATIONS FOR USE OF For more information on the safe use of portable air tools, see the RIGHT ANGLE DRILLS latest edition of ANSI B186.1, Safety Code for Portable Air Tools, available from the American National Standards Institute, Inc. 11 West 42nd Street, New York, NY 10036.
  • Page 5: Operating Instructions

    STORAGE In the event that it becomes necessary to store the tool for an extended OPERATING INSTRUCTIONS period of time (overnight, weekend, etc.), it should receive a generous amount of lubrication at that time and again when returned to service. The tool should be stored in a clean and dry environment.
  • Page 6 Double Reduction — 104 Gear Train "M" RIGHT ANGLE HEAD REASSEMBLY Both spiders should be removed from the rear of gear case No. 867907. Assemble the spindle and related components in the head and securely Remove the retainer ring No. 844364, and press the bearing No. tighten (left hand threads) the bearing cap No.
  • Page 7 "M" RIGHT ANGLE HEAD 869034 863698 .008" 865723 .004" 847846 863564 863360 869050 ANGLE HEAD ADAPTER Stall Tools Only 882629 869048 869049 843589 847219 867642 867641 864396 842517 867643 847710 864076 869051 FLUSH SOCKET SPINDLE SIZE SPINDLE CONVERSION PART NO. KIT* PART NO. 10mm 202566-6 201102 11mm 202725-8...
  • Page 8 15° ANGLE HEAD 847282 869214 869215 864751 847746 861690 1-11/16" 202127-7 869206 847747 843827 864745 1/2" 1/8" SOCKET GEAR 1-19/32" Hex Size Part No. 5/16 202129 202130 869211 869207 861690 7/16 202131 833075 847095 869222 202132 9/16 202133 10MM 202134 202128 11MM 202135...
  • Page 9 30° ANGLE HEAD 847282 869214 869215 864751 847746 861691 1-9/16" 202127 869206 847747 843827 864198 7/8" 1/32" SOCKET GEAR 1-1/2" Hex Size Part No. 5/16 202129 202130 869208 869207 861691 7/16 202131 833075 847095 869222 202132 9/16 202133 10MM 202134 202128 11MM 202135...
  • Page 10 2ND REDUCTION GEAR TRAIN ASSEMBLY 867904-5 867904-5 203062-5 203062-5 203160-0 203161-5 844364-0 847147-6 867907-8 PARTS LIST — 2ND REDUCTION GEAR TRAIN ASSEMBLY PART NO. NAME OF PART QTY. 203062 Idler Gear Bearing 203160 Dowel Pin 203161 2nd Reduction Spider 844364 Retainer Ring 847147 Ball Bearing...
  • Page 11 DOUBLE CLECOMATIC CLUTCH 202745-6 843791-5 PARTS LIST—DOUBLE CLECOMATIC CLUTCH PART NO. NAME OF PART QTY. 202745 Trip Plunger 202748 Ball Plug 202749 Retainer Ring 202752 Release Spring 202753 Thrust Race 202754 Adjustment Plate 202755 Adjustment Nut 202763 Reset Spring 202822 Torque Spring (Green) (2- 7 ft.
  • Page 12 1st REDUCTION 104 GEAR TRAIN 884125-6 867903-7 847147-6 867902-9 203062-5 867925-0 832128-3 867904-5 869584-3 867906-0 844364-0 867905-2 867907-8 PARTS LIST — 104 GEAR TRAIN PART NO. NAME OF PART QTY. 203062 2nd Red. Gear Bushing 832128 2nd Red. Gear Pin 844364 Retainer Ring 847147...
  • Page 13 MOTOR ASSEMBLY 203126 104, 204, 404 869583 203127 812165 847609 202769 869788 Non-Rev. 202719 202766 204, 304, 404 619377 Rev. 202703 Non-Rev. 202718 Non-Rev. 203124 Rev. 202704 Rev. H203125 PARTS LIST — MOTOR ASSEMBLY PART NO. NAME OF PART QTY. 202703 Rev.
  • Page 14 REVERSIBLE HANDLE HIGH TORQUE 35RNAL 847426-4 201176-5 844307-9 844060-4 832207-5 864271-0 844306-1 203286-0 203036-9 203025-2 202701-9 203420-5 PARTS LIST — HIGH TORQUE 35RNAL HANDLE PART NO. NAME OF PART QTY. PART NO. NAME OF PART QTY. 833300 Air Inlet Screen 202410 Throttle Lever Pin 833954...
  • Page 15 NON-REVERSIBLE HANDLE HIGH TORQUE 35NAL 847426-4 201176-5 844307-9 844060-4 832207-5 864271-0 844306-1 203036-9 PARTS LIST — HIGH TORQUE 35NAL HANDLE PART NO. NAME OF PART QTY. PART NO. NAME OF PART QTY. 844306 "O"-Ring 5/16" x 7/16" 202410 Throttle Lever Pin 844307 "O"-Ring 3/8"...
  • Page 16 CooperTools 670 Industrial Drive Lexington, SC 29072 Phone: (803) 359-1200 Fax: (803) 359-2013 www.cooperindustries.com...