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Cooper Tools Cleco LIVEWIRE 47BA B Series Instruction Manual

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Instruction Manual
P1906BA/EN
2009-01
For additional product information visit our website at http://www.cooperpowertools.com
47BA...B...DC
Cordless EC tool

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Summary of Contents for Cooper Tools Cleco LIVEWIRE 47BA B Series

  • Page 1 Instruction Manual P1906BA/EN 2009-01 47BA…B…DC Cordless EC tool For additional product information visit our website at http://www.cooperpowertools.com...
  • Page 2 For this Instruction Manual This Instruction Manual is a – translation of the original Instruction Manual – and intended for all persons who work with this tool but do not do any programming work. The Instruction Manual • provides important notes for safe and effective use. •...
  • Page 3 Copyright protection Cooper Tools reserves the right to modify, supplement or improve the document or the product without prior announcement. This document may not be reproduced in any way, shape or form, in full or parts thereof, or copied to another natural or machine readable language or to a data carrier, whether electronic, mechanical, optical or otherwise without the express permission of Cooper Tools.
  • Page 4 P1906BA/EN 2009-01 06a_ Deckblatt en.fm, 06.02.2009...

  • Page 5: Table Of Contents

    Contents Safety Warnings and notes ................7 Basic requirements for safe working practices ........8 Operator training................... 8 Personal protective equipment ............. 8 Designated use..................9 Codes and standards................9 Noise and vibration ................9 Scope of supply, transport, handling and storage Items supplied..................
  • Page 6 Maintenance Cleaning instructions ................37 Service schedule ................37 Troubleshooting Spare parts 10.1 Tool holder ..................44 Technical data 11.1 Dimensions in mm ................47 11.2 Dimensions of tool holder (Optional) ..........49 11.3 Performance Data................50 11.4 Electrical data ..................50 Service 12.1 Recalibration..................

  • Page 7: Safety

    Safety Safety Warnings and notes Warning notes are identified by a signal word and a pictogram: • The signal word describes the severity and the probability of the impending danger. • The pictogram describes the type of danger. WARNING! Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

  • Page 8: Basic Requirements For Safe Working Practices

    Protect the 47BA from rain and moisture. Use only in the inner zone (IP40). ➔ Follow the safety instructions printed on the battery and charger. ➔ Use 47BA only with power supply (PS) by Cooper Tools. ➔ Safety of persons Ensure a secure standing position. Maintain balance.

  • Page 9: Designated Use

    Safety Designated use The 47BA is designed exclusively for fastening and releasing threaded fasteners. The communication with the controller is allowed only over the following interface ports: Types Communications IrDA interface port of the tool holder, order no. 935290 47BAW... WLAN standard IEEE 802.11b •...

  • Page 10: Scope Of Supply, Transport, Handling And Storage

    Scope of supply, transport, handling and storage Scope of supply, transport, handling and storage Items supplied Check shipment for transit damage and ensure that all items have been supplied: 1 47BA 1 Marking foil 1 This instruction manual 1 Declaration of Conformity 1 Factory test certificate for transducers Transport Transport and store the 47BA in the original packaging.

  • Page 11: Product Description

    Product description Product description General description • Sturdy, brushless motor with resolver. Shutoff is torque/angle-controlled. • LCD display with information on status, torque and angle. • Green OK and red NOK LED display provides information on the current fastening result. •...

  • Page 12: Operation And Functional Elements

    Product description Operation and functional elements This chapter describes operational and functional elements and their tasks in the order of their respective item nos. 1 <F2> 1 <F1> Item Designation Function keys <F1>, <F2> LED display Start button Reverse switch IrDA (infrared interface port) Set torque –...
  • Page 13 Product description 3.2.1 Function keys Left function key <F1> • Confirm error message Press once. ➔ Programmable: Depending on how the key is programmed, actions can be carried out by pressing it briefly. • Exit menu Press for two seconds. ➔...
  • Page 14 Product description 3.2.3 Start button The start button has according to settings 3 different functions: • It activates the LED lighting. Press the start button halfway down and hold it. ➔ • It starts the motor, the LED light goes out. Press the start button all the way down.
  • Page 15 Product description NOTE After the tool is switched on, it can take up to 25 seconds until the communication via WLAN is active. 3.2.7 Identification – set torque To identify the set torque on the 47BA, glue the corresponding marking foil to the right and the left of the LCD display.
  • Page 16 Product description 3.2.11 Barcode scanner For tools of the 47BA...S series, the built-in barcode scanner is a class 2 laser scanner with a wavelength of 650 nm. CAUTION! Eye injury from class 2 laser beam Do not look into the laser beam window when the laser is on. ➔...

  • Page 17: Accessories

    • Network key • Gateway The MAC address is defined by Cooper Tools and cannot be changed. The other data can be changed via infrared connection of the tool to the controller. Accessories Accupack, Li-ion, 26 V Order no. 9353777 Battery charger, Li-ion 26 V (110 –...

  • Page 18: Before Initial Operation

    Before initial operation Before initial operation The 47BA has been configured by Cooper Tools. A setting for your specific screw joint needs must only be made with the controller or a computer by a qualified person. For more information, refer to the controller programming manual.

  • Page 19: Changing The Wlan Chip

    First Operation Changing the WLAN chip Removing the WLAN chip Remove the battery. ➔ Unscrew the screws (M4, DIN 912). ➔ Carefully pull the WLAN chip out of the ➔ handle and replace it. Inserting the WLAN chip Carefully insert the WLAN chip accord- ➔...
  • Page 20 First Operation Operating LCD display Function status display Energy Flashing light Green Data transmission saver mode Automatic switch to the following after further 10 minutes: Sleep Data transmission not possible Manual switch from Sleep to Active: Press down start button and hold down for approx. 1 second. To switch off the 47BA manually, pull out the battery.

  • Page 21: Lcd Display

    LCD display LCD display The LCD display on the tool is divided into the result display, status display, operating menu and system error messages. Result display The LCD display consists of a three lines, each with 6 characters, to display the status, torque and angle. The result display is updated after the rundown T12.00 ends.

  • Page 22: Status Display

    LCD display symbol at the top right shows an interrupted data connection to the control. T12.00 A100 Status display The status display is divided into the "Standard" and "Linking" modes. "Standard" is selected if ➔ "Linking" is not enabled at the control system. No other status messages take priority.
  • Page 23 LCD display Reject Release active. Reject The Reject Release was programmed in the control. Releas Depending on the programming, unlock the tool via the external input NOK release ➔ Sync or Release on Backoff. For unlocking via the external input NOK release, set the external input and synchronize it with the control.
  • Page 24 LCD display Additional messages in "Linking" mode The regular sequence is carried out in automatic mode, which is configured by default. Only for the emergency strategy is an emergency mode enabled or disabled via a scan. Linking display, if this is programmed in the job, here link position 1 of 16 for WK-ID P 1/16 0ZZ89999.

  • Page 25: Operating Menu

    Each submenu has an entry for Back. ➔ XXXXXX rundowns remaining until next service. Service XXXXXX Service interval—the tool is blocked. No rundowns possible. Service Return tool to Cooper Tools for service. ➔ Interv Enables the main menu. Back P1906BA/EN 2009-01 91c_LCD en bedingt.fm, 06.02.2009...
  • Page 26 LCD display 7.3.2 Structure Main Administration Diagnostics Administration Scanner Date / Time WLAN chip Counter display Wireless WLAN Serial number Back Software version Emergency strategy Back Diagnostics TQ calibration TQ measurement Angle encoder Voltages Speed Back Scanner Read barcode Back WLAN chip MAC address Serial number...
  • Page 27 LCD display 7.3.3 Main menu Administration – General items such as Date/Time, Counter display, etc. >Main Admini strati Diagnostics – Diagnostic functions for the tool. >Main Diag- nostic Scanner – Deletes a previously read barcode and activates a new read cycle. >Main Scan- WLAN chip –...
  • Page 28 LCD display 7.3.4 Administration submenu Date/Time Time Displays the tool system time. 07:47 The system time can be displayed in US or European format. 30.09 Set the system time, refer to control system manual. ➔ Counter display Counte The tool counter display is incremented after each rundown throughout the service life of the tool.
  • Page 29 LCD display Emergency strategy off. Emerge If the emergency strategy has been enabled on the control, see The emergency strategy Strate can be enabled and disabled via the tool start button or by pressing <F2> for 2 seconds. The Emergency strategy is disabled automatically when the tool links to the control. Emergency strategy on.
  • Page 30 LCD display 7.3.5 Diagnostics submenu TQ calibration Cal OK This test function cyclically recalibrates the system with the values used immediately K 1.11 before the start of a rundown. For this, the tool must not be tensioned! O 0.00 First line: Calibration test and status. Second line: TQ calibration voltage.
  • Page 31 LCD display 7.3.6 Scanner submenu – only for types of the 47BA…S… series Scanner – Deletes a previously read barcode and activates a new read cycle. >Scann Press the Start button or <F2> for longer than 2 seconds. ➔ Activa Scanne 7.3.7 WLAN wireless transmission submenu...

  • Page 32: System Error Messages

    Initialization error in tool servo. Servo Remove the battery and then re-insert it. If this does not help: ➔ Error Return tool to Cooper Tools for repair. Init ➔ Speed specification from the measuring board to the servo is faulty. Servo Remove the battery and then re-insert it.
  • Page 33 Operating voltage is outside the admissible range. Servo Change the battery. If this does not help: ➔ Error Return tool to Cooper Tools for repair. Voltag ➔ Current at servo output stage is too high. Servo There may be a short circuit.
  • Page 34 Tool was not discharged at time of calibration. Allow tool to discharge and try again. If this does not help: ➔ Error Return tool to Cooper Tools for repair. ➔ Transducer offset voltage error. Trans Tool was not discharged at time of calibration.
  • Page 35 LCD display The permitted WLAN connection offline time has been exceeded. Tool is blocked until the Tool connection has been restored or the tool is within wireless range once again. locked Return tool to location within the range of the WLAN access point. ➔...
  • Page 36 LCD display P1906BA/EN 2009-01 91c_LCD en bedingt.fm, 06.02.2009...

  • Page 37: Maintenance

    • Carry out a machine capability study (MFU). 2,5 Mio. Send to Cooper Tools for general overhaul. ➔ 1) For the number of fastening cycles, refer to the counter display in 7.3.4 Administration submenu, page 28 P1906BA/EN 2009-01 06d_Wartung bedingt en.fm, 06.02.2009...
  • Page 38 Maintenance P1906BA/EN 2009-01 06d_Wartung bedingt en.fm, 06.02.2009...

  • Page 39: Troubleshooting

    Troubleshooting Troubleshooting Problem Possible cause Action General – Tool Tool does not start if Backoff speed parame- Adjust the backoff speed value at the controller ➔ reverse switch is active. ter is set to 0 rpm. m-Pro-400SE. Tool light not active. Deactivated by param- Adjust the parameter for Tool light at the con- ➔...
  • Page 40 Troubleshooting Problem Possible cause Action WLAN data communication between controller and tool No WLAN IP address of tool is not Check in the Communication/Tool screen of ➔ communication entered correctly on the the controller that the IP address of the tool is between controller and controller.
  • Page 41 Troubleshooting Problem Possible cause Action Barcode scanner on tool Barcode scanner does Parameter for Part-ID is In the Communication/Part-ID screen of the ➔ not activate when the not set to Enable Inter- controller, check that the Enable parameter is start switch is pressed. locked.
  • Page 42 Troubleshooting P1906BA/EN 2009-01 06e_Trouble shooting en bedingt.fm, 06.02.2009...

  • Page 43: Spare Parts

    Spare parts Spare parts Note Use only original CLECO spare parts. Failure to comply can result in reduced power and increased service requirements. If spare parts not manufactured by us are installed, the tool manufacturer is entitled to deny any warranty claims. P1906BA/EN 2009-01 06f_Ersatzteile en.fm, 06.02.2009...

  • Page 44: Tool Holder

    Spare parts 10.1 Tool holder Type IrDA 935290 × 935303 935170 917735 935395 – – – – P1906BA/EN 2009-01 06f_Ersatzteile en.fm, 06.02.2009...
  • Page 45 Spare parts 1) Order no. 2) Quantity 3) Dimensions • Recommended spare part for every 5 tools * See table, page 44 P1906BA/EN 2009-01 06f_Ersatzteile en.fm, 06.02.2009...
  • Page 46 Spare parts P1906BA/EN 2009-01 06f_Ersatzteile en.fm, 06.02.2009...

  • Page 47: Technical Data

    Technical data Technical data 11.1 Dimensions in mm Without Scanner With Scanner L3 L4 L3 L4 47BAWB15AM3DC 47BAWSB15AM3DC 47BAWB21AM3DC 567,5 – – 47BAWSB21AM3DC 567,5 43 18 47BAWB28AM3DC 47BAWSB28AM3DC Without Scanner With Scanner L3 L4 L3 L4 47BAWB35AM3DC – – 47BAWSB35AM3DC 43 18 P1906BA/EN 2009-01 06g_TechnDaten en.fm, 06.02.2009...
  • Page 48 Technical data Without Scanner With Scanner L3 L4 L3 L4 47BAWB50AM3DC – – 47BAWSB50AM3DC 43 18 With Scanner L3 L4 47BAWSB70AH4DC 14,2 43 18 P1906BA/EN 2009-01 06g_TechnDaten en.fm, 06.02.2009...

  • Page 49: Dimensions Of Tool Holder (Optional)

    Technical data 11.2 Dimensions of tool holder (Optional) Abb. 11-1Dimensions of tool holder (mm) P1906BA/EN 2009-01 06g_TechnDaten en.fm, 06.02.2009...

  • Page 50: Performance Data

    Technical data 11.3 Performance Data Type Recommended Free Bolt Weight Calibration data torque range speed size without with Torque Angle pulses Recharg Recharg (nominal) (Resolver) eable eable battery battery lb. (kg) ft.lbf (Nm) /degrees max. min. 4.52 5.56 47BAWB15AM3DC (2,05) (2,52) 12.06 1,4464...
  • Page 51 Technical data 11.4.1 Output stage servo electronics Features Data Nominal motor phase current 8 A peak value, sine Rated output 150 VA Maximum power 500 VA 11.4.2 Control electronics Features Data Rated voltage 26 V Nominal current in Active operating mode 105 mA Nominal current in Standby operating mode 95 mA...
  • Page 52 Technical data 11.4.4 Scanner Features Data Scan rate 104 scans/sec. ±12 (bidirectional) Scan angle 47° ±3 standard / 35° ±3 reduced Crash resistance 2000 G Ambient light 107,640 lux Decode zone (typical) 4 mil 2.54 – 13.97 cm 5 mil 3.18 –...

  • Page 53: Service

    Measurement range -125% up to +125% v:E. Service NOTE If repair is required send the complete 47BA to Cooper Tools. A repair is only permitted by Cooper Tools authorized personnel. If the tool is opened, the warranty is voided. 12.1 Recalibration The type-specific calibration data is saved on the integrated screw electronic system in the delivery state of the CLECO tool.
  • Page 54 Disposal P1906BA/EN 2009-01 06g_TechnDaten en.fm, 06.02.2009...

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