Table of Contents
Related Manuals for Kollmorgen EB-10X Series
Summary of Contents for Kollmorgen EB-10X Series
- Page 1 Kollmorgen Brushless Motor Amplifier EB-10X Series Motors Installation and Service Manual Edition: October 8, 2020, Revision B Part Number: EB-9301 Original Document For safe and proper use, follow these instructions. Keep for future use.
- Page 2 Technical changes which improve the performance of the device may be made without prior notice! This document is the intellectual property of Kollmorgen. All rights reserved. No part of this work may be reproduced in any form (by photocopying, microfilm or any other method) or stored, processed, copied or distributed by electronic means without the written permission of Kollmorgen.
-
Page 3: Table Of Contents
Specifications CD 27133 ............... 28 3.4.2 Performance Curves ................30 EB-60x Typical Current and Voltage (Wave forms at Motor)....32 3.5.1 Current Phase C ................... 32 3.5.2 Voltage line A-C ..................32 Intermittent Duty Operation ..............33 Kollmorgen | kdn.kollmorgen.com | October 2020... - Page 4 Kollmorgen Visualization Builder | CONTENTS TYPICAL AMPLIFIER DATA PACKAGE............37 4. 1 Typical Amplifier Specifications ............37 INDEX ......................... 38 Kollmorgen | kdn.kollmorgen.com | October 2020...
-
Page 5: Introduction
An unregulated 300 VDC bus, derived from full-wave rectification of a 3-phase 230 AC line by the power supply unit, is used to power the motor amplifier. Kollmorgen brushless motors feature the latest in permanent magnet technology, utilizing high energy Samarium-Cobalt and Neodymium-Iron-Boron alloys. These brushless motors consist of permanent magnet rotors and 3-phase Y-stator windings. -
Page 6: Amplifier And Power Supply Ratings
Continuous Current (ARMS/Phase) (5 sec. max., 30% duty cycle) (ARMS/Phase) As required to produce motors 200% of continuous rated current Ambient Operating 0-55° C Temperature: Switching 10 kHz Frequency Cooling Fan, convection (cold plate) Kollmorgen | kdn.kollmorgen.com | October 2020... -
Page 7: Wiring
3. Minimize lead lengths as much as practical. 4. Double-check all interface wiring. Carefully inspect all connections. 5. Do not use main contactor for control functions. Motor and resolver phasing are critical for proper operation. Kollmorgen | kdn.kollmorgen.com | October 2020... -
Page 8: Typical Amplifier
Typical Amplifier 2.1.1 Outline Dimensions 6.50 DIA. R5.00 0.00 7.50 STABILITY 15.50 CURRENT LIMIT COMMAND SCALE BALANCE CONTROL VOLTS ENABLED DRIVE READY FOLDBACK OVERTEMP OUTPUT FAULT BDS4 INDUSTRIAL DRIVES R3.25 335.50 343.00 Figure A-84471 Kollmorgen | kdn.kollmorgen.com | October 2020... -
Page 9: Front View
INDUSTRIAL DRIVES BOS4 BUS + BUS - BUS & MOTOR CONN. CHASSIS GND 2.1.3 Side View DRIVE ADJUSTMENTS DRIVE INDICATORS CUSTOMER I/O CONNECTIONS RESOLVER CONNECTOR LOGIC SUPPLY CONNECTOR HIGH VOLTAGE COVER PLATE POWER STAGE Kollmorgen | kdn.kollmorgen.com | October 2020... -
Page 10: Typical Power Supply
EB-10X Installation & Service Manual | Wiring Typical Power Supply 2.2.1 Outline Dimensions 6.50 DIA. THIS RESISTOR NOT USED R5.00 ON 12 AMP VERSION 0.00 7.50 15.50 REGEN OVERLOAD BLOWN FUSE PSR4/5 INDUSTRIAL DRIVES R3.25 327.50 335.50 343.00 A-84468 Kollmorgen | kdn.kollmorgen.com | October 2020... -
Page 11: Front View
OVERLOAD LED BLOWN REGEN FUSE LED REGENERATIVE POWER TRANSISTOR FAULT OUTPUT & 115 VAC CONTROL POWER INPUT 18 & +10 VOLT CONTROL INPUT DIODE MODULE VOLTAGE OUTPUT HIGH LOGIC POWER VOLTAGE SUPPLY COVER TRANSFORMER PLATE Kollmorgen | kdn.kollmorgen.com | October 2020... -
Page 12: System Wiring
EB-10X Installation & Service Manual | Wiring System Wiring *Notes are shown on the next page Kollmorgen | kdn.kollmorgen.com | October 2020... - Page 13 • 7. Resistor must be mounted away from any flammable material. A 400 VDC potential is present (electrical isolation should be maintained for this voltage rating). 8. All AC lines should be twisted cables. Kollmorgen | kdn.kollmorgen.com | October 2020...
-
Page 14: Typical Motor Connections
EB-10X Installation & Service Manual | Wiring Typical Motor Connections Notes are found on following page. Kollmorgen | kdn.kollmorgen.com | October 2020... -
Page 15: 3-Phase Power Trans
Model Holding VDC Holding ADC EB-10X-X-XX-B2 0.18 EB-10X-X-XX-B3 0.60 4. Application resolver leads will exit at a different location than system resolver leads. 3-Phase Power Trans Kollmorgen | kdn.kollmorgen.com | October 2020... - Page 16 EB-10X Installation & Service Manual | Wiring Kollmorgen | kdn.kollmorgen.com | October 2020...
-
Page 17: Grounding
Do not apply the 115 VAC. Apply power to the large 3-phase transformer only. With a DC voltmeter, monitor the 325 VDC bus bars of the power supply and amplifier units. The voltage from the power supply should be approximately ±325 VDC ±10%. Remove power. Kollmorgen | kdn.kollmorgen.com | October 2020... -
Page 18: Zero System Resolver
3. Loosen, but do not remove the resolver servo clamp screws. 4. Rotate the outer member of the resolver as needed for adjustment. 5. Replace and cover. All bolts must be tightened securely before applying power to the motor or resolver. Kollmorgen | kdn.kollmorgen.com | October 2020... -
Page 19: Motor Data Package
E - stands for explosion-proof U.L. is the series designation - in this case 1 listed for Class I, Groups C & D hazardous locations. B - stands for brushless motor Kollmorgen | kdn.kollmorgen.com | October 2020... -
Page 20: Eb-10X-11-B2R102
EB-10X Installation & Service Manual | Motor Data Package 3.1.2 EB-10X-11-B2R102 A-62994 Kollmorgen | kdn.kollmorgen.com | October 2020... -
Page 21: Specifications Cd-27131
DC Res at 25° C ± 10% ohms (line-to-line) Inductance (line-to-line) ± 30% Mech. Nom. 2.54 Time Constant at 25° C Elec. Nom. System Performance Curve 26853 *At ultimate winding temperature for ambient data multiply by 1.06 Kollmorgen | kdn.kollmorgen.com | October 2020... - Page 22 Z Source lb-ft/krpm 0.0015 ∞ N-m/krpm 0.0020 † If brush type tach is used, these parameters may be affected. Consult the factory. Mechanical Limit 10000 rpm Intermittent Duty Zone p Motor Developed Torque Limit Kollmorgen | kdn.kollmorgen.com | October 2020...
-
Page 23: Performance Curves
EB-10X Installation & Service Manual | Motor Data Package 3.2.2 Performance Curves 3.2.2.1 EB-102-A PC-26853 Do not operate this motor outside the parameters shown on this performance curve. Motor B-102-A Drive BDS4-203 Test T3-1667 SPEED (RPM) Kollmorgen | kdn.kollmorgen.com | October 2020... -
Page 24: Specifications Cd-27132
5.30 2.72 (line-to-line) Inductance (line-to-line) ± 30% 28.1 14.4 Mech. Nom. Time Constant at 25° C Elec. Nom. System Performance Curve 26922 26923 *At ultimate winding temperature for ambient data multiply by 1.06 Kollmorgen | kdn.kollmorgen.com | October 2020... - Page 25 Z Source lb-ft/krpm 0.0020 ∞ N-m/krpm 0.0027 † If brush type tach is used, these parameters may be affected. Consult the factory. Mechanical Limit 10000 rpm Intermittent Duty Zone p Motor Developed Torque Limit Kollmorgen | kdn.kollmorgen.com | October 2020...
-
Page 26: Performance Curves
EB-10X Installation & Service Manual | Motor Data Package 3.3.2 Performance Curves 3.3.2.1 EB-104-A PC-26922 Do not operate this motor outside the parameters shown on this performance curve. Motor EB-104-A Drive BDS4-203 Test T3-1628 SPEED (rpm) Kollmorgen | kdn.kollmorgen.com | October 2020... - Page 27 EB-10X Installation & Service Manual | Motor Data Package 3.3.2.2 EB-104-B PC-26923 Do not operate this motor outside the parameters shown on this performance curve. Motor B-104-B Drive BDS4-206 Test T3-1629 SPEED (rpm) Kollmorgen | kdn.kollmorgen.com | October 2020...
-
Page 28: Specifications Cd 27133
± 10% ohms 6.50 1.60 (line-to-line) Inductance (line-to-line) ± 30% 37.5 Mech. Nom. Time Constant at 25° C Elec. Nom. System Performance Curve 26927 26928 *At ultimate winding temperature for ambient data multiply by 1.06 Kollmorgen | kdn.kollmorgen.com | October 2020... - Page 29 Viscous Damping Z Source ∞ N-m/krpm 0.004 † If brush type tach is used, these parameters may be affected. Consult the factory. Mechanical Limit 10000 rpm Intermittent Duty Zone p Motor Developed Torque Limit Kollmorgen | kdn.kollmorgen.com | October 2020...
-
Page 30: Performance Curves
EB-10X Installation & Service Manual | Motor Data Package 3.4.2 Performance Curves 3.4.2.1 EB-106-A PC-26927 Do not operate this motor outside the parameters shown on this performance curve. Motor B-106-A Drive BDS4-203 Test T3-1630 SPEED (rpm) Kollmorgen | kdn.kollmorgen.com | October 2020... - Page 31 EB-10X Installation & Service Manual | Motor Data Package 3.4.2.2 EB-106-B PC-26928 Do not operate this motor outside the parameters shown on this performance curve. Motor EB-106-B Drive BDS4-206 Test T3-1631 SPEED (rpm) Kollmorgen | kdn.kollmorgen.com | October 2020...
-
Page 32: Eb-60X Typical Current And Voltage (Wave Forms At Motor)
3.5.2 Voltage line A-C 5 ms 200 V TPOS-7 DSW1 5 ms VZR -0.16 200 V CSW1 V = -8.0 V T = 19.65 ms The EB-106-B is illustrated at 600 rpm, 19.5 in-lb. Kollmorgen | kdn.kollmorgen.com | October 2020... -
Page 33: Intermittent Duty Operation
It may also be useful to calculate a time to ultimate experience temperature based on a one- time excursion from ambient temperature. Consider the following pair of equations: (EQ-3) T Actual Above Ambient = T OUT R Rated Above Ambient (EQ-4) Rated = T Ultimate (1 - e Kollmorgen | kdn.kollmorgen.com | October 2020... - Page 34 From Specifications CD-27133 for the EB-106-B motor: TCTP = 4 min. (a) The maximum ON time is found from (EQ-5): = -TCTP 1n 1- TCTP = 4 minutes = 1.5 lb-ft = 2.9 lb-ft Kollmorgen | kdn.kollmorgen.com | October 2020...
- Page 35 600 rpm = 1.63 lb-ft. From Specifications CD-27133: TCTP = 4 min. Using (EQ-5) and above values: = 1.31 min. Using (EQ-2) and an ON time of 4 seconds, an OFF time is: = 10.4 sec. Kollmorgen | kdn.kollmorgen.com | October 2020...
- Page 36 Using (EQ-2) and known values: = 7.8 sec The applications engineers at Kollmorgen can assist in the proper sizing of the motor and amplifier based on the applications’ duty cycle. Contact them if any questions arise in the derivation of t...
- Page 37 (5 sec. max., 25% duty cycle) As required to produce motors rated 200% of continuous current Ambient Operating 0-55° C Temperature Switching 10 kHz Frequency Cooling Fan, Convection (cold plate) Save these instructions for future reference. Kollmorgen | kdn.kollmorgen.com | October 2020...
- Page 38 EB 104- Introduction ............4 Specifications ..........25 Model Number System ........19 EB 104-A Modes of Operation ......... 17 Performance Curve ........27 EB 104-B Performance Curve ........28 EB 106 .............. 29 Kollmorgen | kdn.kollmorgen.com | October 2020...
- Page 39 DC Output Voltage ........17 Wiring ..............6 Rating diagram ............13 National Code..........6 Power Supply ..........5 resolver ............12 thermostat ............ 12 Wiring diagram ..........11 Resistor Wiring Diagrams ..........7, 9 mounting ............12 Kollmorgen | kdn.kollmorgen.com | October 2020...
- Page 40 About Kollmorgen Kollmorgen is a leading provider of motion systems and components for machine builders. Through world-class knowledge in motion, industry-leading quality and deep expertise in linking and integrating standard and custom products, Kollmorgen delivers breakthrough solutions that are unmatched in performance, reliability and ease-of- use, giving machine builders an irrefutable marketplace advantage.