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Instruction Sheet; Installation - Omron E3NX-MA Series Instruction Sheet

Smart fiber amplifier
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  • ENGLISH, page 3
Smart Fiber Amplifier
□□Series
E3NX-MA

INSTRUCTION SHEET

Thank you for selecting an OMRON product. This sheet
primarily describes precautions
required in installing and operating the product.
• A specialist who has the knowledge of electricity must treat
the product.
• Please read this manual carefully, and use it correctly after
thoroughly understanding the product.
• Please keep this manual properly for future reference
whenever it is necessary.
* 2 2 8 8 3 2 5 - 3 B *
©
OMRON Corporation 2017 All Rights Reserved.
Indicates a potentially hazardous situation which, if not avoided,
will result in minor or moderate injury, or may result in serious
WARNING
injury or death.Additionally there may be significant property damage.
Warning Indications
WARNING
This product is not designed or rated for ensuring safety of persons
either directly or indirectly. Do not use it for such purpose.
Do not use the product with voltage in excess of the rated voltage.
Excess voltage may result in malfunction or fire.
Never use the product with an AC power supply. Otherwise,
explosion may result.
PRECAUTIONS FOR SAFE USE
The following precautions must be observed to ensure safe operation of the product. Doing so may cause
damage or fire.
· Do not install the product in the following locations.
(1) Locations subject to direct sunlight  (2) Locations subject to condensation due to high humidity
(3) Locations subject to corrosive gas    (4) Locations subject to vibration or mechanical shocks exceeding
the rated values
(5) Locations subject to exposure to water, oil, chemicals  (6) Locations subject to steam
(7) Locations subjected to strong magnetic field or electric field
· Do not use the product in environments subject to flammable or explosive gases.
· Do not use the product in any atmosphere or environment that exceeds the ratings.
· To secure the safety of operation and maintenance, do not install the product close to high-voltage devices
and power devices.
· High-Voltage lines and power lines must be wired separately from this product. Wiring them together or
placing them in the same duct may cause induction, resulting in malfunction or damage.
· Do not apply any load exceeding the ratings. Otherwise damage or fire may result.
· Do not short the load. Otherwise damage or fire may result.
· Connect the load correctly.
· Do not miswire such as the polarity of the power supply.
- If you use two or more units connected, always connect all of the units to the same power supply and turn on
the power of them at the same time. Otherwise functions for the connected units may be affected.
· Do not use the product if the case is damaged.
· Burn injury may occur. The product surface temperature rises depending on application conditions, such as
the ambient temperature and the power supply voltage. Attention must be paid during operation or cleaning.
· When setting the sensor, be sure to check safety such as by stopping the equipment.
· Be sure to turn off the power supply before connecting or disconnecting wires.
· Do not attempt to disassemble, repair, or modify the product in any way.
· When disposing of the product, treat it as industrial waste.
· Do not use the Sensor in water, rainfall, or outdoors.
· Use the product in the IP54 enclosure.
· UL Standard Certification
Only the sensors with Enhanced UL Certification Mark are certified by UL. They are intended to be supplied
by a "Class 2 circuit". When used in United States and Canada, Please use the same Class 2 source for input
and output.The overcurrent protection current rating is 2A max. They were evaluated as Open type and shall
be installed within a enclosure.
PRECAUTIONS FOR CORRECT USE
· Be sure to mount the unit to the DIN track until it clicks.
· When using a connector type product, place a protective label (provided with the E3X-CN series) on the
power supply connecting terminals that are not used, to prevent electric shock or short circuit.
Protective Label
Power Supply Connecting Terminal
· The length for the cable extension must be 30 m or less (or less than 10 m for S-mark certified models).Be sure to use a cable
of at least 0.3 mm
for extension.The power voltage must be 24 to 30 V when connecting amplifier units with extension cable
2
and wire-saving connector.
· Do not apply the forces on the cord exceeding the following limits:
Pull: 40N; torque: 0.1N·m; pressure: 20N; bending: 29.4N
· Use the fiber unit E32-□□.
· Do not apply excessive force such as tension, compression or torsion to the amplifier unit with the fiber unit fixed to the
amplifier unit.
· Always keep the protective cover in place when using the product. Not doing so may cause malfunction.
· It may take time until the received light intensity and measured value become stable immediately after the power is turned on
depending on use environment.
· The product is ready to operate 200 ms after the power supply is turned ON.
· The Mobile Console E3X-MC11, E3X-MC11-SV2 and E3X-MC11-S cannot be connected.
· The mutual interference prevention function does not work when in combination with E3C/E2C/E3X.
· If the unit receives excessive sensor light, the mutual interference prevention function may not work properly, resulting in
malfunction of the unit. In such case, increase the threshold.
· The Communication Unit E3X-DRT21-S, E3X-CRT, E3X-ECT and E3NW cannot be connected.
· If using one CH only, do not wire the output cable of the CH unused. The output value might not be correct due to the change
of the receiving light amount of the CH unused.
· If you notice an abnormal condition such as a strange odor, extreme heating of the unit, or smoke, immediately stop using the
product, turn off the power, and consult your dealer.
· Do not use thinner, benzine, acetone, and lamp oil for cleaning.
· The amplifier unit uses EEPROM to save the configuration information. If memory rewrite count exceeds the limit (1,000,000
times), the memory error appears, in which case you must replace the amplifier unit. Memory data rewrite occurs when you
perform zero reset, threshod change, tuning and so on.
Dispose of in accordance with WEEE Directive
Checking the Package Content
• Amplifier Unit: 1
• Instruction Sheet (this sheet): 1 (Japanese, English, Chinese and Korean )
1

Installation

1-1
Dimensions
21
27.8
10
147.1(Max. with the protective cover open)
5.1
With an thin-diameter fiber 
attachment (E39-F9) 
(16.5)
OPTICAL
20.5
(9.4)
16
COMMUNICATION 
POSITION
(37.9)
(20.5)
71.8
Mounting bracket E39-L143 (sold separately)
<Pre-wired Type>
(2/4)
Dimensions in parentheses () indicates the ones with related components.
The cover could come off if it is tilted by 170 degrees or more.
1-2
Input/Output Circuit Diagram
■E3NX-MA11/MA6 (NPN)
■E3NX-MA41/MA8 (PNP)
10 to 30 VDC
Brown
Black:
Control Output 1
Orange
Control Output 2
0V
Blue
1-3
Mounting the Amplifier Unit
Mounting on DIN Track
(1) 
Let the hook on the Amplifier Unit's Fiber Unit
connection side catch the track.
(2) 
Push the unit until the hook clicks into place.
DIN track (PFP-□N) is sold separately.
Removing from DIN Track
(1) Push the unit in the direction 1.
(2) Lift the unit in the direction of arrow 2 while performing step (1).
Joining Amplifier Units
Mount the Amplifier Units one at a time onto the DIN track.
(1) 
(2) 
When using a wire-saving connector, mount the master
connector to A and slave connector to B.
(3) 
Slide the Amplifier Unit until the Amplifier Unit is closely
attached.(Arrow 3) (For the wire-saving connector type, be
sure that a master connector and a slave connector, or a slave
connector and a slave connector are connected.)
(4) 
Use End Plates (PFP-M: separately sold) at the both ends
of the grouped Amplifier Units to prevent them from
separating due to vibration or other cause.(Arrow 4)
Tighten the screw on the End Plates using a driver.(Arrow 5)
(5) 
Up to 30 Amplifier Units can be joined.
Under
Tighten the screw
environments such as vibration, use an End Plate even
while pressing the End Plate.
with a single amplifier unit. If mounting the product
without joining the amplifier unit, seal the side optical
communication part with lightproof tape.
1-4
Mounting Fiber Unit
Use Fiber Cutter
2
(1) Insert a Fiber Unit into a fiber cutter hole.
(2) Press down the blade at a single stroke to cut the
Fiber Unit.
Mount Fiber Unit
(1) Open the cover.
Standard Fiber Unit
Hole (dia. 2.2 mm) x 3
(2) Raise the lock lever.(Release)
Lock Lever
(3) Insert the Fiber Unit in the fiber unit hole to the
bottom.
4
(4) Return the lock lever to the original position and fix
the Fiber Unit.(Lock)
・To mount the thin-diameter Fiber Unit, an attachment 
3
(E39-F9) is required.(The attachment is included with 
the applicable Fiber Unit.)
Fiber Unit
When mounting a coaxial reflective Fiber Unit, insert the
Single Core
single-core Fiber Unit to the upper hole (Emitter side) and the
Multi Core
Single Core
multi-core Fiber Unit to the lower hole (Receiver side).
Multi Core
2
Settings
2-1
Setting and Display Overview
[L/D Indicator : Orange]
Unit: mm
Displays Light ON/Dark ON setting.
[DPC Indicator : Green]
Turns ON when Dynamic Power Control is
effective.
[ST Indicator : Blue]
[OUT Selection Indicators:Orange]
Lit up when the smart tuning function is effective. Put out
when the detection function is changed or the settings are
[OUT Indicator:Orange]
initialized.
Threshold Level
Incident Light
Level
Green Digital
Display
White Digital
Display
Sensitivity Setting
Minute Threshold
Adjustment
【    】
S.TUNE
 Button
[UP/DOWN] Button
Performs tuning and [ST Indicator]
<Wire-saving Connector Type>
The green digital value
turns ON.
changes.
2-5
Smart Tuning [Easy Sensitivity Setting]
①Detecting Presence/Absence of Workpiece
●  2-point Tuning
10 to 30 VDC
Brown
Workpiece is present
Black:
Control Output 1
Orange 
Control Output 2
②Increasing Resistance to Dust and Dirt
0V
●  Maximum Sensitivity Tuning
Blue
Through-beam:
Reflective:
Workpi e ce i s present
Workpiece is absent
Workpiece
③Making Adjustment with Moving Workpiece without Stopping the Line
●  Full Auto Tuning
Fiber Unit Connection Side Hook
2
1
④Determining the Workpiece Position
DIN Track
A
●  Position Tuning
3
B
Workpiece
is absent
5
4
⑤Detecting a Transparent or Microscopic Object (Setting a Threshold with Received Light Intensity Ratio)
●  Percentage Tuning
Percentage tuning setting
ON
Refer to " Detailed Settings".
⑥Restoring the Received Light Intensity Weakened due to Dust or Dirt / Restoring the Saturated Received Light Intensity
●  Power Tuning
Workpiece is absent
Fiber Cutter E39-F4
(Provided with
the Fiber Unit)
Thin-diameter
Fiber Unit Hole x 2
Thin-diameter Fiber
⑦Tuning the linked amplifier simultaneously
1
Attachment: E39-F9
●  Batch Tuning
Lock
Release
Cover
Batch tuning setting
2
Percent tuning or
1
Power percent tuning*
※Power percent tuning: After power tuning is done, percent tuning is executed.
● Smart Tuning Error
Error / Display
Cause
Near Error
The light level difference
err
between Points 1 and 2 are
extremely small.
Over Error
Incident light level is too high.
err
Low Error
Incident light level is too low.
err
2-2
Output switching
+ : Press both
Press     button.
L/D
Through-beam: Set to "Dark ON" to turn the
Setting Reset
output ON with a workpiece in the detection area.
L/D
[L/D Indicator] turns   ON.
Key Lock
UP/DOWN
Reflective: Set to "Light ON" to turn the
MODE
output ON with a workpiece in the detection area.
Zero Reset
UP
[L/D Indicator] turns
Solution Viewer
2-3
MODE
Minute Adjustment of Threshold Level
L/D
Refer to "
Convenient
Press
Setting Features".
UP/DOWN
the threshold level.
Mode/OUT Switch
Output Switch
[L/D] Button
Hold the key for high-speed level
[MODE]Button
A single press switches between
adjustment.
Switches between SET mode and RUN
Light ON/Dark ON. [L/D] Indicator
mode by a long press (3 seconds or
changes.
longer) of the key.
2-4
Channel switching
■OUT Selection Indicator switches to switch the settings.
1.
In the [Detection Mode], press the
2.
OUT Selection Indicators (Output 1/Output 2) switch.
Output 1 and output 2 can be tuned individually. To cancel smart tuning, enter the setting mode and change the detection 
function to another mode.
Received light intensity setting: Adjust to the either higher value of Point 1 and Point 2 power tuning levels.
Threshold setting: Set to the middle between Point 1 and Point 2 received light intensity values.
9999
1pnt
Workpiece is absent
Moving the finger off the button displays "2Pnt". 
Received light intensity setting: Adjust the received light amount to "0" when the button is pressed.
Threshold setting: Set the light intensity of approximately 7% when the button pressed.
0
1pnt
Hold for 3 seconds or longer
Release the button when "FULL" appears.
Received light intensity setting: Adjust the power tuning level to the maximum received light amount when the button is pressed.
Threshold setting: Set to the middle between the maximum and minimum received light amount values when the button is pressed.
9999
Workpiece
Hold for 7 seconds or longer
Receiving light setting: Adjusts the receiving light amount to a half of that for the power tuning level with Desirable detection position.
Threshold setting: Set to the same value as the received light amount Desirable detection position.
Desirable 
detection 
9999
1pnt
position
Moving the finger off the button displays "2Pnt". 
Received light intensity setting: Adjusts the light intensity level without the presence of a sensing object to the power tuning level.
Threshold setting: Set to (Light intensity level that has been set according to the setting above x Percentage tuning level).
1500
per
Workpiece is absent
Hold for 1 seconds or longer
Received light intensity setting: Adjust the power tuning level to the received light amount when the button is pressed.
Threshold setting: Not changed.
1500
Hold both for 1 sec. or longer
The linked units are tuned together.
both output are tuned.
CH3
per
1500
External input signal
of ch No. 1 unit
CH2
1500
per
Signal input time: 25 ms or longer
CH1
External input
per
1500
During or directly after the following operation, tuning cannot be executed. Wait for a
Remedy
while before executing tuning.
・Change the detection function to the mode of slower response time.
■ Operation disabling tuning:
・Narrow the distance between emitter and receiver. (Though-beam model)
・Move the Fiber Head closer to the sensing object. (Reflection model)
In the setting mode, tuning, setting initialization, user resetting/saving
・Widen the distance between emitter and receiver. (Though-beam model)
・Move the Fiber Head away from the sensing object. (Reflection model)
・Use a thin-diameter Fiber.
・Make the distance between emitter and receiver closer. (Through-beam model)
・Move the Fiber Head closer to the sensing object. (Reflection model)
Workpiece
Workpiece
Blocking ON or Unblocking ON can be set on output 1 and
ON.
2 individually.
The threshold level
The threshold level
button to adjust
becomes higher.
becomes lower.
button.
Execution can be done even if the order of workpiece
exists/not exist is reversed.
2500
2pnt
Setting is Completed
It will become susceptible to the influence of
background objects.
0
Setting is Completed
1500
Release the button when the workpiece passed through.
Setting is Completed
9999
Hold for 3 seconds or longer
Setting is Completed
When percent tuning setting is ON, only power tuning can be performed.
Other tunings cannot be performed.
Setting is Completed
Adjustment for a reflective type requires the presence of a workpiece.
Both thru-beam and reflective types require the presence of a workpiece
if the setting is made after position tuning.
Setting is Completed
- Tuning type is determined by the batch tuning setting of each unit.
- If a tuning error occurs on either output 1 or 2, the corresponding error is displayed. For
the detailed of the error, refer to "Smart Tuning Errors."
- When using this function, a model of the E3NX-FA□□ series with the external input
function must be connected.
E3NX-MA□□Series

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