Omron D4JL Series Manual
Omron D4JL Series Manual

Omron D4JL Series Manual

Guard lock safety-door switch
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Guard Lock Safety-door Switch
D4JL
*
World's Top
Holding Force of 3,000 N
*For plastic models, as of May 2008
• Two safety circuits and two monitor contacts provide an
array of monitoring patterns.
• Standard gold-clad contacts enable use with ordinary loads
and microloads.
• Models with trapped keys prevent workers from being locked
in hazardous work areas.
• Models with rear release buttons allow people to unlock the
Switch and escape if they are locked into hazardous areas.
• IP67 degree of protection
Be sure to read the "Safety Precautions" on page 21 and the
"Precautions for All Safety Door Switches".
Features
Plastic Guard Lock Safety-door Switches
Rank Among the Strongest in the World
A holding force of 3,000 N makes these Switches suitable for large,
heavy doors.
Models with Trapped Keys
(See page 5 for a list of models.)
OMRON also offers Trapped Key Switches (on mechanical lock
models only).
As long as a person has the trapped key when he enters a hazardous
area, he does not have to worry about somebody locking the door and
trapping him inside.
The door can be opened only by supplying power to the solenoid and
then turning the trapped key to unlock the D4JL.
There are thirty different types of trapped keys available for use in
applications with adjacent hazardous areas.
Two Safety Circuits and Two Monitor
Contacts
The D4JL has two safety circuits. It also has two contacts to
separately monitor the open/closed status of the door and the status
of the lock.
Door Open/Closed
Lock Monitor Switch
Detection Switch
41
42
11
51
52
21
63
64
33
Monitoring
Monitoring the open/
the door lock
closed status of the door
Models with Rear Release Buttons
(See page 4 for a list of models.)
A Switch with a rear release button allows the door to be unlocked
from inside a hazardous area in an emergency. OMRON also offers
Switches with Special Slide Keys. Refer to the "D4NS-SK/D4JL-SK"
for details.
Rear release button
CSM_D4JL_DS_E_4_1
12
To safety circuit
To safety circuit
22
To control circuit
34
Special slide key
1

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Summary of Contents for Omron D4JL Series

  • Page 1 A Switch with a rear release button allows the door to be unlocked Models with Trapped Keys from inside a hazardous area in an emergency. OMRON also offers Switches with Special Slide Keys. Refer to the “D4NS-SK/D4JL-SK” (See page 5 for a list of models.) for details.
  • Page 2 F: Plastic 7. Connection Method 4. Door Lock and Release N: Connector type 8. Cover Mounting Screws A: Mechanical lock/24 VDC solenoid release T: Standard screws X: Special screws Note: For more information about connector types, contact your OMRON sales representative.
  • Page 3: Ordering Information

    D4JL Ordering Information Switches (Operation Keys are sold separately.) Consult with your OMRON representative when ordering any models that are not listed in this table. Standard Models : Models with certified direct opening contacts. Contact configuration Release key type Indicator...
  • Page 4 D4JL Models with Rear Release Buttons : Models with certified direct opening contacts. Contact configuration Release key type Indicator Lock and release types (door open/closed detection switch and Conduit opening Model lock monitor switch contacts) PG13.5 D4JL-1NFA-C6 G1/2 D4JL-2NFA-C6 2NC/1NO+2NC/1NO 1/2-14NPT D4JL-3NFA-C6 D4JL-4NFA-C6...
  • Page 5: Operation Keys

    D4JL Models with Trapped Keys : Models with certified direct opening contacts. Contact configuration Release key type Indicator Lock and release types (door open/closed detection switch and Conduit opening Model lock monitor switch contacts) PG13.5 D4JL-1NFA-C7-01 G1/2 D4JL-2NFA-C7-01 2NC/1NO+2NC/1NO 1/2-14NPT D4JL-3NFA-C7-01 D4JL-4NFA-C7-01 PG13.5...
  • Page 6 Current consumption Approx. 1 mA Approx. 8 mA EN 60947-5-1 Consult your Color (LED) Orange Green TÜV SÜD (certified direct opening) OMRON representative for UL *1 UL 508, CSA C22.2 No.14 details. CQC (CCC) GB14048.5 2005010305167533 KOSHA *2 EN60947-5-1 2005-196 *1.
  • Page 7 Switch damage or malfunctioning may occur. *2. The durability is for an ambient temperature of 5 to 35°C and an ambient humidity of 40% to 70%. For further conditions, consult your OMRON sales representative.
  • Page 8 D4JL Connections Internal Circuit Diagram Circuit Connection Example Indicator (Examples for the D4JL-@NF@-@) • Terminals 11-42 and terminals 21-52 are connected internally and 24 VDC so connect terminals 12-41 and 22-51 for safety-circuit input O1 (+) (GS-ET-19). O2 (−) Solenoid (−) Door Open/ 24 VDC...
  • Page 9 D4JL Operation Method Operation Principles Mechanical Lock Models Solenoid Lock Models Operation Key removed. Operation Key removed. Cross-sectional view B-B Cross-sectional view B-B Operation Key inserted: Door locked. Operation Key inserted: Door unlocked. Cross-sectional view B-B Cross-sectional view B-B Solenoid ON: Door unlocked. Solenoid ON: Door locked.
  • Page 10 D4JL Trapped Key Models (1) Operation Key removed, solenoid OFF, and trapped key Operation Key inserted, solenoid ON, and trapped key inserted. removed. Status: Door locked and trapped key can be removed. Cross-sectional view B-B Cross-sectional view B-B (2) Operation Key inserted, solenoid OFF, and trapped key (5) Operation Key inserted, solenoid ON, and trapped key removed.
  • Page 11 D4JL Structure and Nomenclature Structure (D4JL-@@@A-@5 and D4JL-@@@G-@5) Operation Key hole Solenoid Operation Key hole Example for Terminal E1 (+) D4JL-@N@@-@5 Terminal E2 (−) Lock Monitor Door Open/Closed Terminal 01 Switch Detection Switch Terminal 02 Terminal 11 To safety circuit Terminal 12 LED indicator Terminal 21...
  • Page 12 D4JL Operating Cycle Structure (D4JL-@@@A-@5 and D4JL-@@@G-@5) Operation Key hole Solenoid Operation Key hole Example for Terminal E1 (+) D4JL-@N@@-@5 Terminal E2 (−) Lock Monitor Door Open/Closed Terminal 01 Switch Detection Switch Terminal 02 Terminal 11 To safety circuit Terminal 12 LED indicator Terminal 21 Terminal 22...
  • Page 13 D4JL Structure (D4JL-@@@A-@6) Operation Key hole Solenoid Operation Key hole Example for Terminal E1 (+) D4JL-@N@A-@6 Terminal E2 (−) Lock Monitor Door Open/Closed Terminal 01 Switch Detection Switch Terminal 02 Terminal 11 To safety circuit Terminal 12 LED indicator Terminal 21 Terminal 22 To safety circuit Terminal 41...
  • Page 14 D4JL Structure (D4JL-@@@A-@7-@@) Operation Key hole Solenoid Operation Key hole Example for Terminal E1 (+) D4JL-@N@A-@7@@ Terminal E2 (−) Lock Monitor Door Open/Closed Terminal 01 Switch Detection Switch Terminal 02 Terminal 11 To safety circuit Terminal 12 LED indicator Terminal 21 Terminal 22 To safety circuit Terminal 41...
  • Page 15 D4JL Dimensions (Unit: mm) Dimensions and Operating Characteristics Switches Head cap D4JL-@@F@-C5 D4JL-@@F@-D5 (Thickness of the auxiliary mounting tool) Black Operation Key Auxiliary mounting tool Set zone Operation Key ±0.3 Four, 23.6 5.4-dia. 36.5 Six cover mounting screws holes 49.5 ±0.3 43.5 ±0.3...
  • Page 16 D4JL D4JL-@@FA-C7 Head cap D4JL-@@FA-D7 Black (Thickness of the auxiliary mounting tool) (74) Set zone Operation Key Operation Key Auxiliary mounting tool Four, ±0.3 23.6 5.4-dia. 36.5 holes Six cover mounting screws 49.5 ±0.3 43.5 ±0.3 (13) Indicator 23.5 10.0 ±0.3 ±0.3 (132.9)
  • Page 17 D4JL With Operation Key Inserted D4JL+D4JL-K1 D4JL+D4JL-K1 (with Front-inserted Operation Key) (with Top-inserted Operation Key) Black Black Key insertion position (55.8 min., 59.1 max.) Horizontal insertion radius: R ≥ 270 (36.5) Center tolerance of key hole: ±0.8 Vertical insertion Horizontal insertion radius: R ≥...
  • Page 18 D4JL D4JL + D4JL-K3 D4JL + D4JL-K3 (with Front-inserted Operation key) (with Top-inserted Operation key) Horizontal Black Black insertion Key insertion radius: position (73.8 min., 77.1 max.) Horizontal insertion Vertical radius: insertion radius: (7.5) Vertical insertion Key insertion radius: position Operation Key Operation Key (73.8 min.,...
  • Page 19: Application Examples

    D4JL Application Examples G9SA-321-T@ (24 VAC/VDC) + D4JL-@@@A-@@ (Mechanical Lock Models)/Manual Reset Application Example Stopping a Robot on a Conveyor Line Lock release signal Door OPEN D4NH Safety-door Hinge Switches D4JL Guard Lock Safety-door Switches Door Feedback loop OPEN Stop signal A1 A2 T11 13 23 33 43 53 61 Off Delay...
  • Page 20 D4JL G9SX-AD322-T15 (24 VDC) + D4JL-@@@A-@@ (Mechanical Lock Models)/Manual Reset Application Example Machining section doors Tool changer door Machining Center • The entire machining center will stop when the emergency stop button is pressed. • Power will not be supplied to the corresponding motor when a door is open.
  • Page 21: Safety Precautions

    D4JL Safety Precautions Refer to the “Precautions for All Switches” and “Precautions for All Safety Door Switches”. Precautions for Safe Use DANGER Injury may occasionally occur. Always check to make Installation Environment sure that the safety functions operate correctly before •...
  • Page 22 • Do not operate the Switch with anything other than the special • The door can be unlocked by pressing the OMRON Operation Key, otherwise the Switch may break or the rear release button. • After the rear release button is used to safety of the system may not be maintained.
  • Page 23: Manual Release

    89± • Do not operate the Switch with anything other than the special OMRON Operation Key. Otherwise, the Switch may be damaged and the safety of the system may not be maintained. • Ensure that the alignment offset between the Operation Key and the key hole does not exceed ±0.8 mm.
  • Page 24: Recommended Connectors

    D4JL Wiring Processing the Conduit Opening • Connect a recommended connector to the opening of the conduit Circuit Connection Example and tighten the connector to the proper torque. The case may be • Direct opening contacts used for safety circuit inputs are indicated damaged if excessive tightening torque is applied.
  • Page 25 Warranty and Limitations of Liability WARRANTY OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS.

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