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4.4.2 Fastening step creation................45 4.4.3 Manual programming of fastening step (DC Tool)........49 4.4.4 Automatic programming of fastening step (GX/GY)....... 50 4.4.5 Picture programming into a fastening step..........51 4.4.6 Smart Tolerance detection feature.............52 User manual DPC Touch V2 DOC.60352-11/20...
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5.1 Maintenance....................59 5.2 Troubleshooting..................59 5.3 Spare Parts....................62 5.4 Hotline......................63 5.4.1 For any information regarding the use of the DPC Touch V2....63 5.4.2 For any information regarding troubleshooting........63 5.5 After-sales Returns..................64 5.5.1 Download the after-sales return form............64 5.5.2 Send your equipment..................
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8.2 Connection of DOGA low voltage tools..........75 8.2.1 Connection of DOGA low voltage tool GX/GY/DO/GA......75 8.2.2. Connection of DOGA Hybrid HDC & current control SDC tools..77 8.2.3. Connection of DOGA current control MDC series......... 78 8.2.4. Connection of Atlas Copco PF4000............80 8.2.5.
This warning statement indicates a low risk that may lead to minor or moderate injuries if not avoided. Warning This warning statement indicates a moderate risk that may lead to severe or fatal injuries if not avoided. User manual DPC Touch V2 DOC.60352-11/20...
1. INFORMATIONS 1.1 IMPORTANT The DPC TOUCH V2 delivered with this manual may have been modified for specific needs. If this is the case, when ordering a replacement or spare parts, please indicate the controller serial number written on our shipping note, or contact DOGA at +33 1 30 66 41 41.
1.4 Standard Equipment Presentation 1.4.1 DPC Touch V2 Controller SD Card 1 : GX, GY, DO, GA USB mini-B port * 2 : GX, GY, DO, GA USB-B port * I/O port (DB44 Power Supply Encoders port (DB9) Ethernet Port Barcode reader (RS-232) * Not activated.
1.6 Technical Specifications / 1,538 in / 7,952 in / 6,016 in / Ø0,216 in User manual DPC Touch V2 DOC.60352-11/20...
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255 jobs x 80 steps x 50 positions Total positions memory per fastening step Automatic and manual programming of a Programming fastening step 0.09° for angular encoders Position accuracy <0.5 mm for linear encoders User manual DPC Touch V2 DOC.60352-11/20...
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Communication and firmware upgrade Ethernet (Modbus TCP/IP) French English Spanish Portuguese Languages Italian German Russian Czech Polish Protection rating IP 4X Protection rating IP Equipment protected against intrusion of solids larger than 1 mm User manual DPC Touch V2 DOC.60352-11/20...
2. STARTING UP 2.1 Workstation Description The DPC Touch V2 is used on workstations equipped with fastening tools that require positioning control, and/or to guide an operator through an assembly process. 2.2 Unpacking Remove the DPC Touch V2 box from its packaging.
Make sure the screen is visible and accessible by the operator. 2.4.2 Connection Connect the DPC Touch V2 to the positioning arm, the tool, and the various desired inputs and outputs. Refer to the appendices of this instruction manual for wiring diagrams.
Process -process-monitoring/boitier-sequencem Sequencing and ent-suivi-process-dassemblage/dpc-tou Tracking Box ch-sequencing-process-monitoring-inter face Once the file is downloaded, please follow these steps: Turn off the DPC Touch by unplugging the power supply, then remove the SD card. User manual DPC Touch V2 DOC.60352-11/20...
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Move the Firmware (.bin) file to the «Update» folder. Then, safely eject the SD card. Place the SD card in the DPC Touch V2. At start-up, the latter performs the update. Wait until the gauge reaches 100% and the device starts fully.
3.1 Select language (English) To access the system press the LOGIN button on the main screen. By default the password is “0.” Press OK to unlock the DPC Touch V2. Press SETTINGS on the main screen, then press OTHER. Press the NEXT button 2 times to reach the TIME AND LANGUAGE screen.
3.2 Change Password The password allows you to lock access to programming mode and settings. The DPC Touch V2 automatically logs you out as soon as a job is launched (Operation Mode). To access the system press the LOGIN button on the main screen. By default the password is “0.”...
3.3.1 Operating - Management of Interface Default Parameters Description Range Value Select one of the following option: - GX, GY, DO, GA: DOGA low voltage tools (XS-40D, XS-38D, XT-30D, Tool Selection XS-35D, XT-35D) tools - DC tools: all electric digital control...
Job reset button can be displayed or hidden by using this parameter. Display «job NOTE: if turned OFF and automatic ON/OFF reset» button reset is used, then the current step will be reset instead of the current job. User manual DPC Touch V2 DOC.60352-11/20...
Fastening time threshold after which Start trigger trigger release will be considered as NG release time tightening. Error message “Trigger 9999 limit, ms released before Torque Up” will appear. User manual DPC Touch V2 DOC.60352-11/20...
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Judging time is used if Fastening OK Judging time, signal is delayed after the fall of Motor run 0 - 500 signal. User manual DPC Touch V2 DOC.60352-11/20...
Alarm can be reset automatically after Auto reset the specified delay. If delay is equal to 0 0 - 9999 3000 delay, ms than reset has to be done manually or by external input. User manual DPC Touch V2 DOC.60352-11/20...
SD card (/Logs) , One ON/OFF during folder per year, One sub folder per operation month, One .csv file per day. Skip the complete step instead of Skip by step ON/OFF position. User manual DPC Touch V2 DOC.60352-11/20...
Pick up position can be defined as a single point (Corner 1) or as an area between Corner 1 and Corner 2 (see below). Corner 2 Picking Area Corner 1 User manual DPC Touch V2 DOC.60352-11/20...
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To register location of a corresponding corner, position the arm and press Pick button. Encoders turn light blue and output is activated when rest position is reached. Information the real shape of pick-up area is not rectangular and depends on the geometry of the arm. User manual DPC Touch V2 DOC.60352-11/20...
Reset button. The rest position can also be defined by using external input signal in Operating mode. Encoders turn dark blue and output is activated when rest position is reached. User manual DPC Touch V2 DOC.60352-11/20...
Signal is used to reset current job. Impulse Reset Job Signal is used to select next job in the job Impulse Next Job manager list. Signal is used to select previous job in the job Impulse Previous Job manager list. User manual DPC Touch V2 DOC.60352-11/20...
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Signal from tool after successful fastening Driver Torque Up operation. Once the signal is received, current Impulse position is declared as finished. External signal to completely lock the DPC Emergency Continuous Touch until emergency button is released. User manual DPC Touch V2 DOC.60352-11/20...
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The table below shows the relation between Job select signals and Job number in binary logic. Job Select Job Select Job Select Job Select … Number … NOTE: See Output’s settings for direct logic example. User manual DPC Touch V2 DOC.60352-11/20...
Signal is provided when Fastening OK signal is Driver received from the tool (Driver torque up input has to Impulse torque-up be connected). Signal is provided when reset was made (manually, Driver reset Impulse automatically or via I/O) User manual DPC Touch V2 DOC.60352-11/20...
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The table below shows the relation between Torque select signals and Preset number in direct logic. Torque Torque Torque Torque Job Number … select 1 select 2 select 3 select 8 … NOTE: See Input’s settings for binary logic example. User manual DPC Touch V2 DOC.60352-11/20...
3.7.1 Network - RS-232 - Serial Communication Activate (ON) or deactivate (OFF) the serial communication and/or external trigger start for the use of the RS232 serial port of the DPC Touch V2 controller. When serial communication is enabled, you must then set the communication mode in COM 1 or COM 2 settings.
Tool signal (hourly/anti-hourly rotation, lock, motor run, torque OK) Example of accessible information (by events): (Buffer 15) Event number with time stamp Event type, included barcodes Job N°, Step N°, Screw N°, etc. Encoders position at time of fastening User manual DPC Touch V2 DOC.60352-11/20...
For barcode recognition, connect the reader to the DPC Touch V2 controller. Warning Do not connect the bar code reader directly to the DPC Touch V2. You must use an adapter. Refer to the RS-232 Connector Wiring Diagram in the appendix.
If two barcodes are similar, or contains another barcode, enter the longest barcode first. Example: ABCD code associated with job 1, ABCDE code associated with job 2. Enter the ABCDE code in first position. User manual DPC Touch V2 DOC.60352-11/20...
Press for 10 seconds on the screen to start the calibration menu. 3.8.5 Others - Sounds Adjust sound volume by using the slide bar. Select desired sounds for Position OK, Alarm and Cycle complete signals. User manual DPC Touch V2 DOC.60352-11/20...
Adjust the interface language by using this menu. French English Spanish Portuguese Languages Italian German Russian Czech Polish Press HOME button to get back on main menu. The home screen will display with the desired language. User manual DPC Touch V2 DOC.60352-11/20...
Enter “77” to reset the controller to factory settings. Saved jobs will not be deleted. 3.8.10 Others - Firmware Version Current firmware version of the controller. Upgrade the firmware regularly to keep the controller up to date (refer to paragraph 2.4.3). User manual DPC Touch V2 DOC.60352-11/20...
To turn the unit on, plug in the power supply. The display screen will light up. To turn the unit off, unplug the power supply. The display screen will turn off. 4.2 Main Menu The DPC Touch V2 starts in the Operation Mode. Press HOME button to access the main menu.
In operation mode, the following error messages can appear: - Fastening step is too short/long - Trigger is released before torque up! - Fastening NOK! (tool alarm) - System error - Detection piece error! - Emergency - Complete job NOK! User manual DPC Touch V2 DOC.60352-11/20...
For information purposes, the number of steps and screws in a job is displayed on the corresponding line in the list. HOME button provides access to the main menu screen. Maximum number of jobs is 255. User manual DPC Touch V2 DOC.60352-11/20...
(e.g. a delay required Delay between receiving an input signal and sending an output signal, barcode, confirmation). Used to display a graphical or text message on the Message operating screen during working cycle. User manual DPC Touch V2 DOC.60352-11/20...
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The job name can be changed with the keypad by clicking on the actual name. There must be at least one step in the job in order for a new job name to be registered. User manual DPC Touch V2 DOC.60352-11/20...
Displays the encoder tolerance value (in number of Tolerance, pts - OK encoder points on either side of the screw position) (Green) applicable to the green zone (where the tool is OK zone allowed to operate). User manual DPC Touch V2 DOC.60352-11/20...
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450 (300 +/- 150) and on CH2 between 300 and 700 (500 +/- 200). Out of those zones, tool is disable. Smart tolerance: the OK zone can be defined using this automatic function (refer to paragraph 4.4.6). Must be used after the position is defined. User manual DPC Touch V2 DOC.60352-11/20...
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24V outputs (direct or binary logic) if supported by the tool. Retightening Similar to the Tightening job but it is used only for rework operation and it is automatically selected after NG tightening (if retightening is enabled in operating settings) User manual DPC Touch V2 DOC.60352-11/20...
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Fastening OK signals and Motor run signals are not effective on pick-up position. Driver 1 / 2 Only used for DOGA tools (GX, GY, DO, GA) connected (RJ45 port) through RJ45 port. This selection allows enabling and disabling tools for each individual position...
(see Pick Up positions in encoders’ settings) and the screwdriver to be used for this tightening position (used only for DOGA GX/GY/DO/GA tools). If necessary, enter Min and Max tightening time limits in corresponding fields. Tightening time control is not used if limits are equal to 0.
Activate Non-sequential mode if there is no need to keep strict tightening sequence. NOTE: in non-sequential mode, retightenings can’t be managed. Press SAVE button to save the step or CANCEL button to quit programming without saving changes User manual DPC Touch V2 DOC.60352-11/20...
6- Press CLOSE. The picture will be displayed once the step has been launched in «Operation mode». The encoder colors will be included into the circle of the active position. Example: User manual DPC Touch V2 DOC.60352-11/20...
Start the tool and move it around the screw to define OK zone (the zone where operator is allowed to run the tool). Stop the tool and press STOP button on the screen. Continue with Manual or Automatic programming. User manual DPC Touch V2 DOC.60352-11/20...
If two or more signals are selected, then the condition will be applied for selected signals to complete the step. Press the SAVE button to save the step, or the CANCEL button to quit programming without saving changes. User manual DPC Touch V2 DOC.60352-11/20...
Multiple output signals can be used in the same Logical Out step. Press the SAVE button to save the step, or the CANCEL button to quit programming without saving changes. User manual DPC Touch V2 DOC.60352-11/20...
Between 1 and 32 between the defined values. Confirmation User will see a confirmation message Box «Are you Sure?». Press the SAVE button to save the step, or the CANCEL button to quit programming without saving changes. User manual DPC Touch V2 DOC.60352-11/20...
The image will remain on the screen waiting for a logical input or for a defined duration. Press the SAVE button to save the step, or the CANCEL button to quit programming without saving changes. User manual DPC Touch V2 DOC.60352-11/20...
Text or image message is shown on the screen to Message indicate parts to be picked. One output signal (continuous) activates the pick-to-light Logical out indicator 1. One input signal (active high) is expected for picking Logical In verification by sensor 1 User manual DPC Touch V2 DOC.60352-11/20...
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Two output signals are disabled to open the clamping Logical Out device and to turn off assembly status light. Message Complete Job Message. Delay Delay before the job restarting. User manual DPC Touch V2 DOC.60352-11/20...
During manufacturing the proper functioning of the unit is checked multiple times. However, if the unit malfunctions, troubleshoot it using this list: Warning All troubleshooting tasks requiring the opening of the box must be performed by DOGA or a company authorised by DOGA. Problem Solution Controller is not SD card is not found.
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(screen 3 of 4). If start trigger is up” released after the min threshold, the error is displayed. To disable trigger release control, set the threshold to 0 or to 9999. User manual DPC Touch V2 DOC.60352-11/20...
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If you cannot resolve a problem despite reading this manual, please contact the DOGA After-Sales Department. My client area on www.doga.fr Go to your client area on www.doga.fr, click “Your contacts”, then select your specific After-sales contact depending on the device type.
5.4 Hotline 5.4.1 For any information regarding the use of the DPC Touch V2 Please contact your Technical Salespeople. My client area on www.doga.fr Go to your client area on www.doga.fr, click “Your contacts”, then select your Technical Salespeople depending on the tool type.
Following this procedure allows you to quickly take charge of your request and reduce the troubleshooting costs. DOGA reserve the right to apply a trade-in discount and to invoice, if applicable, the costs of repairing and packaging. 5.5.1 Download the after-sales return form You can download the return form by following this link: http://service.doga.fr/syst/dogatech.nsf/liste/00184...
If you require an on-site intervention, please contact the After-sales department. My client area on www.doga.fr Go to your client area on www.doga.fr, click “Your contacts”, then select your specific After-sales contact depending on the device type. Our services will organize the intervention.
To benefit from the parts and labor warranty, the following conditions must be respected: The DPC Touch V2 must have been used in a professional use and in accordance with the normal conditions of use described in the instruction manual.
Do not remove or damage the labels and annotations affixed to the product, more particularly those imposed by the law. 6.2 Contra-indications Do not cover. Do not immerse. Do not expose to splashing liquids. Do not use near to a heat source. User manual DPC Touch V2 DOC.60352-11/20...
Input 24V DC 1A Power Serial No. MM/AAAA XXXX Serial number Name of the equipment manufacturer Equipment designed and manufactured in accordance with requirements European Directives 2014/30/EU 93/68/EEC Every security rules and instructions must be read User manual DPC Touch V2 DOC.60352-11/20...
Use a suitable container to transport the unit and protect it during shipment. 7.3.2 Storage Respect the following guidelines before each storage: (unpl ug the power cable). Turn off the DPC Touch V2 Clean the tool according to the instruction manual (Maintenance ...
In compliance with the French Environmental Code covering professsional Waste Electric and Electronic Equipment (WEEE) (art.R543-195 et seq.), DOGA is a member of ECOSYSTEM, an eco-organization approved by public authorities under the conditions defined by art R543-197. You can also benefit from collection and recycling system proposed by ECOSYSTEM for WEEE originating from the professional equipment marketed by DOGA.
Port 2 RX (2) RX (1) TX (1) GND (1) TX (2) GND (2) Information For the bootloader upgrade mode pins 7 and 8 have to be shorted together (refer to the firmware upgrade manual). User manual DPC Touch V2 DOC.60352-11/20...
8.2 Connection of DOGA low voltage tools 8.2.1 Connection of DOGA low voltage tool GX/GY/DO/GA Two tools can be simultaneously connected to corresponding ports DR1 and DR2. Touch DOGA GX/GY/DO/GA* RJ45 E/S port 1 et 2 RJ45 E/S port RJ45 pin...
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Information Select GX/GY/DO/GA tool interface in DPC Touch operating settings. The tool is locked by shorting together contacts 5 and 6. Warning Use only straight RJ45-RJ45 cable (not crossover). User manual DPC Touch V2 DOC.60352-11/20...
8.2.2. Connection of DOGA Hybrid HDC & current control SDC tools Touch DOGA HDC/SDC I/O Adaptor DB25 I/O port (DB44 male to DB9 female & DB25 (Free potential) female) Input/Out HDC/SDC Assigned signal Signal N° pin N° pin Output 1...
Information Select HDC/SDC tool interface in DPC Touch operating settings Select PLC (except Start and Reverse) interface on HDC/SDC controller 8.2.3. Connection of DOGA current control MDC series Touch DOGA séries MDC I/O cable DB25 I/O port (DB44 male to DB25 male (free potential) E&...
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(management of Reset, Reverse, etc). I/O’s numbers are matching. Assign signals on DPC Touch and MDC as above. Select DC tool interface in DPC Touch operating settings. Activate Torque selection by binary in DPC Touch operating settings. User manual DPC Touch V2 DOC.60352-11/20...
If DB9 connector is used, then max 3 jobs can be selected on DPC Touch in binary logic by using 2 contacts. In order to use independent power supply to DPC Touch, do not connect 24V contact. User manual DPC Touch V2 DOC.60352-11/20...
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Torque Select 2 Select Torque 1 Output 2 DI 2 Torque Select 3 Select Torque 2 Output 3 DI 3 Tool Enable Tool Enable Output DI 4 OUT_COM (24V) 23,24 Power supply IN_COM (GND) 21,22 Ground User manual DPC Touch V2 DOC.60352-11/20...
Don’t connect DPC Touch to external power in this case. 8.2.6. Connection of KOLVER EDU tools Touch KOLVER série EDU I/O Adaptor CN1 port (10 contacts) (DB44 male to DB9 female & DB25 female) User manual DPC Touch V2 DOC.60352-11/20...
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Input 8 Torque up Trigger 24V Input 9 Driver Run Input 10 Tool Alarm Error 24V out IN_COM Usual 0V DC OUT_COM Usual 0V DC Information Select DC tool interface in DPC Touch operating settings. User manual DPC Touch V2 DOC.60352-11/20...
Logical outputs (Lock A and Lock B) are used inside a job. Corresponding output should be enabled (Continuous On signal) in a Logical Out step to lock corresponding tool during fastening step that follows. User manual DPC Touch V2 DOC.60352-11/20...
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The controller can also be powered by external power supply through I/O port. Bridges between pins (15-35)** & (30-31)* are made inside DB44 male connector. Information Pins n°13,28, 34, 38,39 40,41, 42, 43, 44 are not used. User manual DPC Touch V2 DOC.60352-11/20...
<= 9999 0x03/0x06 Automatically restart the job when 0: Not use 1: Use 0x03/0x06 finished Store logs during operation 0: Not use 1: Use 0x03/0x06 Skip by step 0: Not use 1: Use 0x03/0x06 User manual DPC Touch V2 DOC.60352-11/20...
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-4095<= v <=4095 0x03/0x06 124 Ch1 Zero position value <= 4095 0x03/0x06 125 Ch2 Zero position value <= 4095 0x03/0x06 126 Ch3 Zero position value <= 4095 0x03/0x06 127 Ch4 Zero position value <= 4095 0x03/0x06 User manual DPC Touch V2 DOC.60352-11/20...
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206 Input 6 type 0x03/0x06 207 Input 7 type 0x03/0x06 208 Input 8 type 0x03/0x06 209 Input 9 type 0x03/0x06 210 Input 10 type 0x03/0x06 211 Input 11 type 0x03/0x06 212 Input 12 type 0x03/0x06 User manual DPC Touch V2 DOC.60352-11/20...
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SD card, you 0x06 initialize need to write address 999 after initialization). Save setting value If set to a value of 1, the controller is 0x06 to SD card saved to the SD card. User manual DPC Touch V2 DOC.60352-11/20...
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