Westinghouse CA-5 Installation, Operation & Maintenance Instructions Manual

Percentage differentiall relay for transformer and generator protection

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FOR TRANSFORMER AND GENERATOR PROTECTION
CAUTION
Before putting relays into service, remove
all blocking which may have been inserted for the
purpose of securing the parts during shipment, make
sure that all moving parts operate freely, inspect the
contacts to see that they are clean and close properly,
and operate the relay to check the settings and elec­
trical connections.
APPLICA TION
Type CA-5 relays are used for differential protec­
tion of either a generator or a two-winding power
differ only in the control spring. The generator uses
transformer.
The
transformer
a weaker spring for greater sensitivity. The following
paragraphs
describe
the
Transformer Relay
Restraint coil current should not
symetrical r.m.s. amperes during external faults. The
combined a-c saturation error of the main and auxiliary
ratio-matching current transformers on either side of
the bank should not exceed
external fault.
Generator Relay
Current transformer burden in ohms should not
exceed (N
V
)/133; further the burden factor, BF,
p
CL
should not differ by more than a 2 to 1 ratio between
the two sets of CT's. The above terms are defined as:
N p = proportion of total number of CT turns in use
V eL = current
transformer
voltage
1000 R
BF =
V
N
p
cL
R
= resistance
of
B
winding resistance.
For example, if the 400/5 tap of a 600/5 multi-ratio
CT is used, N
= 400/600 = 0.67. If this CT has a
p
10L200 rating, V
= 200, and the burden should not
eL
exceed:
N
V
0.67 x 200
CL
P
133
133
SUPERSEDES I
L. 41-339.1A
.•
COMPLETE REVISION
INSTALLATION
INSTRUCTIONS
and
generator
relays
application
requirements.
exceed 100
10%
for the maximum
10L
accuracy
class
the
burden,
excluding CT
= 1.0 ohm
OPERATION
Assuming a resistance burden of R
the burden factor, BF, is:
=
1000 R B
BF =
N
V
p
CL
The other set of CT's may then have a burden
factor as high as 2 x 3.8= 7.6, or as low as 1/2 x 3.8 =
If the other set of CT's also has a burden of 0.5
1.9.
ohms, a 10L100, 10L200, or 10L400 rating would be
satisfactory, since the burden factors are 7.6, 3.8 and
1.9,
respectively.
In calculating the burden, use the one way lead
burden.
CON STRUCTION
The type CA-5 relay consists of a percentage
differential unit, an indicating contactor switch unit,
and an optional indicating instantaneous trip unit.
The construction and operation of these units are as
follows:
Percentage Differential Unit
This unit has one restraining element, with two
windings, and one operating element which is energized
through an external auxiliary current transformer in
accordance with the current flowing in the differential
connection of the main current transformers. Taps
controlling the sensitivity of the relay are incorporated
in the external transformer.
The unit operates on the induction-disc principle,
The front electromagnet is the restraining, and the
with both electromagnets operating on the same disc.
rear electromagnet is the operating element. These
are connected as shown in Figs. 1 and 2.
lower bearing for the shaft is a steel ball riding be­
The disc is mounted on a vertical shaft. The
tween concave sapphire jewel surfaces. A pin bearing
is used on the upper end of the shaft.
The moving contact assembly is attached to a
Micarta bushing on the disc s haft. When the moving
contact
strikes the stationary contact,
contact spring deflects to provide a wiping action. The
tL 41-339.18
MA INTENANCE
= 0.5 ohms,
B
WOO
x 0.5
= 3 8
.
0.67 x 200
the moving
EFFECTIVE M A Y 1960

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Summary of Contents for Westinghouse CA-5

  • Page 1 1.9. ohms, a 10L100, 10L200, or 10L400 rating would be APPLICA TION satisfactory, since the burden factors are 7.6, 3.8 and Type CA-5 relays are used for differential protec­ 1.9, respectively. tion of either a generator or a two-winding power In calculating the burden, use the one way lead differ only in the control spring.
  • Page 2 "" lliDICATIU IIIOICATIJhi IISTAITAiiEOUS CDf'ITACTOil S1iiTCI1 UIDIC4TIIi6 CO N T ACT OR SWITCH OPERATING COIL Ol't:lATIIQ COIL RESTRllliTCOILS RESTIAIIHCOILS ltOTI: IIOH: Or£&\ Til TERM.",b TEiiM.*,6'0 SIIOITUII OPER.&lc:il ChASSIS AIIETOBEJIIHPERED JUHPEiiEO TV aE CII.USU li.UDLE ShORTl�� 511 I AT RELAY CASE ATREU.YCASE WITCK �EJ...
  • Page 3: Energ Y Require Ments

    SETTIN G CALC U LATIONS CH ARACTERI STI C S No calculations are required to set the CA-5 relay. The type CA-5 percentage differential relay is...
  • Page 4 TYPE CA-S RELAY ¥8 0.14 CONTACT TRAVEL CONTACT TRAVEL AIIPPIE MINIMUM TRIP AMPERE MINIMUM TRIP ffi 25 ffi 25 " " • "' !! 20 � � SMALLER RESTRAINING AMPERES SMALLER RESTRAINING AMPERES Curve 362574 Fig. Typical Operating Characteristics for the Type Fig.
  • Page 5: Setting The Relay

    TYPE CA-5 RELAY-- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --�•�.L� ·�4�1-=3 3�9�.1�B TAPS � � 5 0 � � �...
  • Page 6: A Djustmen Ts A Nd Ma Intena N Ce

    TYPE CA-5 RELAY 183A360 Fig. Diagram of Test Connections for the Type CA-5 Relay in the Type FT21 case. means of screws for steel panel mounting or to the that the relay is in proper working order. terminal studs furnished with the relay for thick panel mounting.
  • Page 7 TYPE CA-5 RELAY---- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --�·�I.L �·�4�1-� 3�39�.1� 8 D.C. TRIP BUS POS . PH. PH. ALARM J l ·...
  • Page 8 TYPE CA-S RELAY o.c. PH. PH. ALARM DEVICE NUMSER CHART - GENERATOR PERCENTAGE DIFFERENTIAL RELAY, TYPE CA-S - RESTRAINING COIL OF THE TYPE CA-S RELAY 870P - OPERATING COIL OF THE TYPE CA-S RELAY ·� - AUXILIARY TRIPPING RELAY TYPE WL PH.3 - POWER CIRCUIT BRfAKER - BREAKER AUXILIARY CONTACT...
  • Page 9: Renewal Parts

    4. Percentage Slope Characteristic - Points on pick up current desired. It is recommended that the percentage slope curve can be checked by the ITT be set for one hundred amperes. This means of the test circuit of Fig. 9. The operating setting should be made with the current flowing current required to operate the relay should be into either terminals 7 or 9 and out of terminal 3.
  • Page 11 Fig. Types CA-S Relay Without Case (Front View). Moving Contac:t. Stationary Contac:t. Two Electromagnets (front restraint electromagnet with two windings; rear operating electromagnets with single winding). Indicating Contac:tor Switc:h (ICS).
  • Page 12: Terminal Number

    PANEL DR\LL\NG OR CUTOUT Ct:I"'-\LS PRO�ECT\0"' MTG-. TERM\N�L MCUNTIN� (rR.O)..l T Vlt:W) 57-D-7901 Fig. 15. Outline ancl Drilling Plan for the Type CA-S Relay in the Type FT21 case. WESTINGHOUSE ELECTRIC CORPORATION RELAY DEPARTMENT NEWARK, N. J. Printed in U.S.
  • Page 13: Installation

    10L 100, 10L200, or 10L400 rating would be A PPLICA TION satisfactory, since the burden factors are 7.6, 3.8 and Type CA-5 relays are used for differential protec­ 1.9, respectivelY. tion of either a generator or a two-winding power In calculating the burden, use the one way lead transformer.
  • Page 14 CURIEIIT TEST ,lAt.� FROftT VIEW FROMT 'flt:V 183A037 183A036 Fig. 1. Internal Schematic the Type CA-5 Relay in the Fig. 2. Internal Schematic the Type CA-S Relay with Type FT21 case. Indicating Instantaneous Trip in the Type FT21 case. electrical connection from the moving contact is made through the soiral spring to the spring adjuster.
  • Page 15 SETTING CALCULATIONS CH ARACTERI STI CS No calculations are required to set the CA-5 relay. The type CA-5 percentage differential relay is...
  • Page 18 SOURCE 183A360 Fig. Diagram of Test Connections for the Type CA-5 Relay in the Type FT21 case. means of screws for steel panel mounting or to the that the relay is in proper working order. terminal studs furnished with the relay for thick panel mounting.
  • Page 19 D.C. TRIP BUS POS. PH. PH. ALARM DE�ICE NUMBER CHART 87 -- TRANSFORMER PERCENTAGE DIFFERENTIAL RELAY,TYPE CA-S 87R - RESTRAINING COIL OF TYPE CA-S RELAY 870P- OPERATING COIL OF TYPE CA-S RELAY - AUXILIARY TRIPPING RELAY, TYPE WL POWER CIRCUIT BREAKER -- BREAKER AUXILIARY CONTACT TC -- BREAKER TRIP COIL ICS - INDICATING CONTACTOR SWITCH...
  • Page 20 - BREAKER AUXILIARY CONTACT - BREAKER TRIP COIL - INDICATING CONTACTOR SWITCH 183A362 Fig. 11. External Schematic Diagram of the Type CA-5 Relay in the Type FT21 case for Differential Protection of a Generator. tated by experience to be suitable the particular application.
  • Page 21 4. Percentage Slope Characteristic - Points on pick up current desired. It is recommended that the percentage slope curve can be checked by the ITT be set for one hundred amperes. This means of the test circuit of Fig. 9. The operating setting should be made with the current flowing current required operate the relay should be...
  • Page 22: Front View

    T�ANSFORM£R COIL fRONT VIEW 2-D-1488 Fig. 12. Internal Schematic for the Auxiliary Current Transformer. 2-D-1487 Fig. 13. Outline ancl Drilling Plan for the Auxiliary Current Transformer.
  • Page 23 Fig. 14. Types CA-S Relay Without Case (Front View). 1-Moving Contact. 2-Stationary Contact. Two Electromagnets (front restraint electromagnet with two windings; rear operating electromagnets with single winding). 4 -Indicating Contactor Switch (ICS).
  • Page 24 1 "3 PAt-.lEL. DRlLL\NG- OR CUTOUT MTG-. TERM\N�I.. 'MCUNTIN"'" Dt:T�I\.5 PROJE.CT\0� (FRG�T V\t:W) 57-D-7901 Fig. Outline ancl Drilling Plan for the Type CA-5 Relay in the Type FT21 case. WESTINGHOUSE ELECTRIC CORPORATION RELAY-INSTRUMENT DIVISION NEWARK, N. J. Printed in U.S.A.

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