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Preface Thank you for purchasing this high-speed, high-accuracy assembly robot. Before operating your robot, read this manual carefully to safely get the maximum benefit from your robot in your assembling operations. Robot series and/or models covered by this manual Model (Note 1) Overall arm length Series...
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How this book is organized This book is just one part of the robot documentation set. This book consists of SAFETY PRECAUTIONS, chapters one through five, and appendix. Chapter 1 Packing List of the Robot Lists the standard components contained in the product package and optional components. Chapter 2 Configuration of the Robot System Illustrates the configuration of the robot system and describes the component names of the robot unit and controller.
Contents Chapter 1 Packing List of the Robot..........................1 1.1 Standard Components ............................1 1.2 Optional Components............................2 Chapter 2 Configuration of the Robot System....................... 4 2.1 Configurators ................................ 4 2.2 Names of Axes (Joints) of the Robot Unit ......................5 2.2.1 Robot Unit Components and Rotation Direction ..................
Chapter 1 Packing List of the Robot Chapter 1 Packing List of the Robot Standard Components The components listed below are contained in the product package. Standard Components Item Q'ty Robot unit Robot controller Power cable (5 m) Motor & encoder cable (Option) (Note 1) Manuals (“Manual Pack CD”...
Optional Components The table below lists the optional components. Optional Components (1) Classification No. Item Remarks Part No. (8 m) Incl. Nos. 1-1 and 1-2. 410149-0940 Standard I/O cable set (15 m) Incl. Nos. 1-1 and 1-2. 410149-0950 (8 m) 410141-2700 I/O cable for “Mini I/O”...
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Shipped after integrated in the 410006-0800 EtherNet/IP function controller Board manufacturer: Hilscher GmbH Added when the board is Model: CIFX 50-RE\DENSO 410006-0810 purchased as a spare part Extension only upon controller Optional function for memory extension 410006-0320 shipment (3.25 MB to 5.5 MB)
Chapter 2 Configuration of the Robot System Configurators The figure below shows configurators of the typical robot system. I/O conversion box (option) (1) Robot unit PLC (prepared by customer) (3) Power cable (2) Robot controller I/O cable (option) (14) Air regulator (excluding the splash-proof type) (4) Motor &...
Chapter 2 Configuration of the Robot System Names of Axes (Joints) of the Robot Unit 2.2.1 Robot Unit Components and Rotation Direction The figure below shows the names of the components of the robot unit and the rotation direction of each axis. Note: The UL-Listed robot unit has the motor ON lamp on the 2nd arm.
2.2.2 Name Plate The name plate is affixed in the base part, which includes serial number of the robot, robot model, and day of manufacturer, etc. The serial number is the figure which identifies the robot of each customer and it is paired with the figure of the controller.
Chapter 2 Configuration of the Robot System 2.2.3 Warning and Caution Labels The robot unit has warning and caution labels pasted as shown below. They alert the user to the dangers of the areas on which they are pasted. Be sure to observe the instructions printed on those labels.
Names of the Robot Controller Components The figure below shows the names of the robot controller components. Note: For warning and caution labels pasted on the controller, refer to the RC7M CONTROLLER MANUAL. Connectors for the HM-G series (Encoders connected via bus) Connector No.
Chapter 3 Specifications of the Robot Unit Chapter 3 Specifications of the Robot Unit Robot Specifications (HM/HMS-G series) The table below lists the specifications of the HM/HMS-G series of robot units. (1) HM-G Series Robot Unit (Floor-mount, Standard type) Item Specifications Model name of robot set HM-4060*...
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(2) HM-G-W Series Robot Unit (Floor-mount, Dust- & splash-proof type) Item Specifications Model name of robot set HM-4060* HM-4A60* HM-4070* HM-4A70* HM-4085* HM-4A85* HM-40A0* HM-4AA0* (Note 1) HM-4060* HM-4A60* HM-4070* HM-4A70* HM-4085* HM-4A85* HM-40A0* HM-4AA0* Model name of robot unit E/GM-W E/GM-W E/GM-W...
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Chapter 3 Specifications of the Robot Unit (3) HM-G-UL Series Robot Unit (Floor-mount, UL-Listed) Item Specifications Model name of robot set HM-4060* HM-4A60* HM-4070* HM-4A70* HM-4085* HM-4A85* HM-40A0* HM-4AA0* G-UL G-UL G-UL G-UL G-UL G-UL G-UL G-UL (Note 1) HM-4060* HM-4A60* HM-4070* HM-4A70*...
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(4) HMS-G Series Robot Unit (Overhead-mount, Standard type) Item Specifications Model name of robot set HMS-4070*G HMS-4A70*G HMS-4085*G HMS-4A85*G (Note 1) Model name of robot unit HMS-4070* E/GM HMS-4A70* E/GM HMS-4085* E/GM HMS-4A85* E/GM 350(J1: 1st axis) + 350 (J2: 2nd axis) 350(J1: 1st axis) + 500 (J2: 2nd axis) Overall arm length = 700 mm...
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Chapter 3 Specifications of the Robot Unit (5) HMS-G-W Series Robot Unit (Overhead-mount, Dust- & splash-proof type) Item Specifications Model name of robot set HMS-4070*G-W HMS-4A70*G-W HMS-4085*G-W HMS-4A85*G-W (Note 1) Model name of robot unit HMS-4070*E/GM-W HMS-4A70*E/GM-W HMS-4085*E/GM-W HMS-4A85*E/GM-W 350(J1: 1st arm) + 350 (J2: 2nd arm) 350(J1: 1st arm) + 500 (J2: 2nd arm) Overall arm length = 700 mm...
Outer Dimensions and Workable Space of the Robot Unit (HM/HMS-G) The figure below shows the outer dimensions and workable space of the HM/HMS-G series. (1) HM-G Series Robot Unit (Floor-mount, Standard type) Outer dimensions and workable space (HM-G)
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Chapter 3 Specifications of the Robot Unit (2) HM-G-W Series Robot Unit (Floor-mount, Dust- & splash-proof type) Outer dimensions and workable space (HM-G-W)
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(3) HM-G-UL Series Robot Unit (Floor-mount, UL-Listed) Outer dimensions and workable space (HM-G-UL)
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Chapter 3 Specifications of the Robot Unit (4) HMS-G Series Robot Unit (Overhead-mount, Standard type) Outer dimensions and workable space (HMS-G)
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(5) HMS-G-W Series Robot Unit (Overhead-mount, Dust- & splash-proof type) Outer dimensions and workable space (HMS-G-W)
Chapter 3 Specifications of the Robot Unit Robot Positioning Time (HM/HMS-G series) 1. The graphs given on the following pages show the positioning times used to calculate the cycle time. See Chapter 6 Appendix for operating time of each axis. 2.
Notes for Setting the Positioning Speed (HM/HMS-G series) ■ To be applied to all models of the HM-G series (Floor-mount type) (1) To horizontally traverse the robot arm at high speeds, teach the robot so that Z axis comes to be as close as possible to its upper end. (2) To stabilize positioning of Z axis near its lower end, the following maximum speed limiting control is automatically provided for J1 and J2 axes depending on the Z-axis coordinate value, only when the robot is moved under PTP control.
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Chapter 3 Specifications of the Robot Unit ■ To be applied to all models of the HMS-G series (Overhead-mount type) (1) To horizontally traverse the robot arm at high speeds, teach the robot so that Z axis comes to be as close as possible to its upper end. (2) To stabilize positioning of Z axis near its lower end, the following maximum speed limiting control is automatically provided for J1 and J2 axes depending on the Z-axis coordinate value, only when the robot is moved under PTP control.
Air Piping and Signal Wiring (HM/HMS-G series) The HM/HMS-G series is equipped with 4 air pipes (6) for air chuck and 24 signal lines in the robot unit. (1) HM/HMS-G series (Standard type) Note 1: Pins #1 to #24 on CN21 and those on CN20 are connected with each other. The maximum rated current per line is 1A.
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Chapter 3 Specifications of the Robot Unit (2) HM/HMS-G-W series (Dust- & splash-proof type) Note 1: Pins #1 to #24 on CN21 and those on CN20 are connected with each other. The maximum rated current per line is 1A. Note 2: Use the attached connector set for CN20 and CN21. Connector set part No.
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(3) HM-G-UL (UL-Listed) Note 1: Pins #1 to #24 on CN21 and those on CN20 are connected with each other. The maximum rated current per line is 1A. Note 2: Use the attached connector set for CN20 and CN21. Connector set part No. Part No.
Chapter 3 Specifications of the Robot Unit 3.5.1 Instructions for Using Splash-proof Connector Sets The splash-proof connector sets for CN20 and CN21 assure the splash-proofness as long as they are properly assembled and connected. When using those connector sets, be sure to observe the following notes. (1) The degree of protection of the splash-proof robot unit, which is specified in Section 3.1 "Robot Specifications,"...
Engineering-design Notes for Robot Hands (HM/HMS-G series) Design a hand (end-effector) so that it will satisfy conditions (1) and (3) described below. Caution: Strictly observe these engineering-design notes. Otherwise, the clamped sections of the robot unit will become loose, rattle or be out of position. In the worst case, the mechanical parts of the robot unit and the robot controller may be damaged.
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Chapter 3 Specifications of the Robot Unit (3) Moment of inertia around the T axis The moment of inertia of a hand or tool (including work-piece) around the T axis should be less than the maximum allowable moment of inertia around the T axis of the robot. Hand's moment of inertia (incl.
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Moment-of-inertia Formulas 1. Cylinder (1) 4. Sphere (Axis of rotation = Center axis) (Axis of rotation = Center axis) 2. Cylinder (2) 5. Center of gravity not on the axis of rotation. (The axis of rotation passes through the center of gravity.) Ig: Moment of inertia around center of gravity 3.
Chapter 3 Specifications of the Robot Unit Stopping Time and Distance (Angle) at an Emergency Stop Pressing the emergency stop button when the robot is in motion stops the robot. The stopping time required from activation of a stop signal and the distance (angle) for major three joints vary with the robot speed as shown in the graphs below.
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Z stopping distance vs. speed at an emergency stop (HM-4060*G) (2) HM-4060*G-W series J1, J2, Z stopping time vs. speed at an emergency stop (HM-4060*G-W)
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Chapter 3 Specifications of the Robot Unit J1, J2 stopping distance vs. speed at an emergency stop (HM-4060*G-W) Z stopping distance vs. speed at an emergency stop (HM-4060*G-W)
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(3) HM-4070*G series J1, J2, Z stopping time vs. speed at an emergency stop (HM-4070*G) J1, J2 stopping distance vs. speed at an emergency stop (HM-4070*G)
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Chapter 3 Specifications of the Robot Unit Z stopping distance vs. speed at an emergency stop (HM-4070*G) (4) HM-4070*G-W series J1, J2, Z stopping time vs. speed at an emergency stop (HM-4070*G-W)
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J1, J2 stopping distance vs. speed at an emergency stop (HM-4070*G-W) Z stopping distance vs. speed at an emergency stop (HM-4070*G-W)
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Chapter 3 Specifications of the Robot Unit (5) HM-4085*G series J1, J2, Z stopping time vs. speed at an emergency stop (HM-4085*G) J1, J2 stopping distance vs. speed at an emergency stop (HM-4085*G)
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Z stopping distance vs. speed at an emergency stop (HM-4085*G) (6) HM-4085*G-W series J1, J2, Z stopping time vs. speed at an emergency stop (HM-4085*G-W)
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Chapter 3 Specifications of the Robot Unit J1, J2 stopping distance vs. speed at an emergency stop (HM-4085*G-W) Z stopping distance vs. speed at an emergency stop (HM-4085*G-W)
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(7) HM-40A0*G series J1, J2, Z stopping time vs. speed at an emergency stop (HM-40A0*G) J1, J2 stopping distance vs. speed at an emergency stop (HM-40A0*G)
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Chapter 3 Specifications of the Robot Unit Z stopping distance vs. speed at an emergency stop (HM-40A0*G) (8) HM-40A0*G-W series J1, J2, Z stopping time vs. speed at an emergency stop (HM-40A0*G-W)
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J1, J2 stopping distance vs. speed at an emergency stop (HM-40A0*G-W) Z stopping distance vs. speed at an emergency stop (HM-40A0*G-W)
Chapter 3 Specifications of the Robot Unit 3.7.2 Maximum Payload 20 kg Type (1) HM-4A60*G series J1, J2, Z stopping time vs. speed at an emergency stop (HM-4A60*G) J1, J2 stopping distance vs. speed at an emergency stop (HM-4A60*G)
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Z stopping distance vs. speed at an emergency stop (HM-4A60*G) (2) HM-4A60*G-W series J1, J2, Z stopping time vs. speed at an emergency stop (HM-4A60*G-W)
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Chapter 3 Specifications of the Robot Unit J1, J2 stopping distance vs. speed at an emergency stop (HM-4A60*G-W) Z stopping distance vs. speed at an emergency stop (HM-4A60*G-W)
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(3) HM-4A70*G series J1, J2, Z stopping time vs. speed at an emergency stop (HM-4A70*G) J1, J2 stopping distance vs. speed at an emergency stop (HM-4A70*G)
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Chapter 3 Specifications of the Robot Unit Z stopping distance vs. speed at an emergency stop (HM-4A70*G) (4) HM-4A70*G-W series J1, J2, Z stopping time vs. speed at an emergency stop (HM-4A70*G-W)
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J1, J2 stopping distance vs. speed at an emergency stop (HM-4A70*G-W) Z stopping distance vs. speed at an emergency stop (HM-4A70*G-W)
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Chapter 3 Specifications of the Robot Unit (5) HM-4A85*G series J1, J2, Z stopping time vs. speed at an emergency stop (HM-4A85*G) J1, J2 stopping distance vs. speed at an emergency stop (HM-4A85*G)
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Z stopping distance vs. speed at an emergency stop (HM-4A85*G) (6) HM-4A85*G-W series J1, J2, Z stopping time vs. speed at an emergency stop (HM-4A85*G-W)
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Chapter 3 Specifications of the Robot Unit J1, J2 stopping distance vs. speed at an emergency stop (HM-4A85*G-W) Z stopping distance vs. speed at an emergency stop (HM-4A85*G-W)
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(7) HM-4AA0*G series J1, J2, Z stopping time vs. speed at an emergency stop (HM-4AA0*G) J1, J2 stopping distance vs. speed at an emergency stop (HM-4AA0*G)
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Chapter 3 Specifications of the Robot Unit Z stopping distance vs. speed at an emergency stop (HM-4AA0*G) (8) HM-4AA0*G-W series J1, J2, Z stopping time vs. speed at an emergency stop (HM-4AA0*G-W)
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J1, J2 stopping distance vs. speed at an emergency stop (HM-4AA0*G-W) Z stopping distance vs. speed at an emergency stop (HM-4AA0*G-W)
No. of controllable axes Up to four axes simultaneously Drive system All axes: Full-digital AC servo Language used DENSO robot language (conforming to SLIM) Memory capacity 3.25 MB (equivalent to 10,000 steps, 30,000 points) Teaching system 1) Remote teaching 2) Numerical input (MDI)
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RC7M Controller Specifications (2) (HM-G series) Item Specifications Environmental conditions Temperature: 0 to 40°C (in operation) Humidity: 90% RH or less (no condensation allowed) Three-phase, 200 VAC-15% to 230 VAC+10%, 50/60 Hz, 2.45 kVA Power source Single-phase, 230 VAC-10% to 230 VAC+10%, 50/60 Hz, 2.45 kVA Degree of protection IP20 Standard type:...
Chapter 4 Specifications of the Robot Controller Outer Dimensions Figure below shows the outer dimensions of the robot controller. Outer Dimensions of Robot Controller (HM-G series) Outer Dimensions of RC7M Robot Controller...
Controller Setting Table The controller setting table given in Figure below is attached to the controller. It shows the software version, the next replacement dates of the memory backup battery and encoder backup battery, etc. <Content THE SETPRM LIST> SOFTWARE Ver. The version of the main software for the controller is entered.
The warranty shall be effective for one year from the date of purchase. Warranty Coverage DENSO WAVE shall repair the robot free of charge when a failure occurs and is attributable to the design, manufacture or material of the robot within the warranty period in spite of proper use.
Conformity with Standards by Robot Model For information on conformity with standards, refer to "Conformity with Standards by Robot Model" in the Additional Information section of the RC7M controller manual pack CD SUPPLEMENT.
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Please feel free to send your comments regarding any errors or omissions you may have found, or any suggestions you may have for generally improving the manual. In no event will DENSO WAVE INCORPORATED be liable for any direct or indirect damages resulting from the application of the information in this manual.
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