IDEAL SureTest 61-164 Instruction Manual

IDEAL SureTest 61-164 Instruction Manual

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Branch Circuit Testing
Branch circuit wiring and testing practices are primarily code driven with little thought as
to why such stringent requirements are necessary. But these practices are necessary to
ensure safe and efficient branch circuits. Hidden problems within a branch circuit can
result in fire, electrocutions and equipment failure.
Fires
Based on the National Fire Protection Association (NFPA) and the US Consumer
Product Safety Commission data, there was an estimated 406,000 residential structural
fires in 1997, resulting in an estimated 3,390 civilian deaths and 17,775 injuries.
Approximately 9% of the structural fires and 7% of the deaths were determined to be the
result of the electrical distribution system. Residential fires were by far the biggest
problem, accounting for 97% of all structural fires and 87% of deaths.
The most common cause of residential electrical fires is problems within the branch
circuit wiring. These problems resulted in 14,600 fires, 420 injuries and 110 deaths in
2
1997.
Electrical
Electrical
Fires
Fires
Distribution
Distribution
Installed Wiring
Installed Wiring
14,600
14,600
Cord, Plug
Cord, Plug
6,300
6,300
Switch, Outlet
Switch, Outlet
4,900
4,900
Lamp, light Fix.
Lamp, light Fix.
9,900
9,900
Other
Other
4,600
4,600
Total
Total
40,300
40,300
1
Fact Sheet on Fire in the US and Canada, National Fire Protection Agency (NFPA) 1997
2
1997 Residential Fire Loss, Consumer Product Safety Commission, 1997
Testing for safe and efficient branch circuits
Written by Chad Reynolds, Product Manager,
IDEAL Test and Measurement Division
Injuries
Injuries
420
420
320
320
160
160
350
350
10
10
1360
1360
Deaths
Deaths
110
110
90
90
10
10
30
30
10
10
250
250
1

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Summary of Contents for IDEAL SureTest 61-164

  • Page 1 Testing for safe and efficient branch circuits Written by Chad Reynolds, Product Manager, IDEAL Test and Measurement Division Branch Circuit Testing Branch circuit wiring and testing practices are primarily code driven with little thought as to why such stringent requirements are necessary. But these practices are necessary to ensure safe and efficient branch circuits.
  • Page 2 Arc Fault Circuit Interrupters There are two main causes of fires to installed wiring within the electrical distribution system. The first is arcing within the circuit. An arc fault is characterized by an erratic flow of electricity. Because normal breakers were designed to protect against short circuits, arc faults occurring in damaged cable can continue undetected.
  • Page 3: Voltage Drop

    Voltage Drop Voltage drop is a measure of how much a circuit’s voltage fluctuates (or drops) once a load is applied. Voltage drop can be calculated by comparing a voltage measurement with no load on the circuit to a voltage measurement under full load. The voltage drop calculation will be most accurate when no-load conditions are compared to full load conditions.
  • Page 4 Troubleshooting a Circuit Troubleshooting to identify the cause of the high impedance within the electrical system is actually quite simple. First measure the voltage drop at the furthest receptacle from the panel on the branch circuit under test. If the voltage drop is high, than further investigation is necessary.
  • Page 5: Electrical Shock

    Electrical shock An estimated 58 people loose their life each week as a result of electric shock. These deaths are a result of consumer products, large appliances and installed home wiring. In an electrical system, the grounding system is the primary protection against electrical shock hazards.
  • Page 6 Special connectors are available to make this job easier, such as the Greenie® Grounding Connector from IDEAL. With the Greenie, a bare copper wire is inserted through a hole at the top of the connector. All the wires are then bound together, by twisting the Greenie until tight.
  • Page 7 Bonding the Receptacle Grounding Terminal to the Junction Box A device may have to be bonded to the junction box with a jumper. According to section 250-146 of the NEC, an equipment bonding jumper shall be used to connect the grounding terminal of a grounding-type receptacle to a grounded box unless grounded as in (a) through (d).
  • Page 8: Earth Ground

    Earth Ground The pathway to ground extends beyond the main panel to the earth ground system. The earth ground could be a single ground rod, multiple ground rods, a mat or a grid system. Section 250-56 addresses the system by stating that if the ground electrode is not less than 25 ohms a second electrode should be added at least 6 feet from the first.
  • Page 9: Ground Fault Circuit Interrupters

    Ground Fault Circuit Interrupters Electrical code requires the installation of ground fault circuit interrupters (GFCIs) in residential dwellings to protect against shock. Receptacles in bathrooms, garages, outdoors, crawl spaces, unfinished basements, kitchens and near wet bar sinks require protection. A GFCI is a receptacle with a built in circuit to detect leakage current to ground on the load side of the device.
  • Page 10 Isolated Grounds and Dedicated Circuits It is often easier to isolate sensitive electronic equipment than to re-wire an entire circuit. This can be done by running an isolated ground for the equipment in question, or by running a new dedicated circuit. An isolated ground protects the equipment from other equipment on the same grounding circuit.
  • Page 11 ND 5481-6 61-164 165 Ins 8/28/08 1:55 PM Page 1 #61-164 The SureTest ® w/AFCI, #61-165, also tests arc fault circuit interrupter (AFCI) devices to #61-165 ensure that AFCI breakers protecting the circuit have been installed correctly. This test dis- rupts the electrical supply if a functional AFCI is present.
  • Page 12 Wiring Verification Immediately after being inserted into a receptacle, the SureTest displays the IDEAL logo while it performs a battery of tests. The first test result displayed is the wiring condition. The SureTest checks for the following conditions and indicates...
  • Page 13 ND 5481-6 61-164 165 Ins 8/28/08 1:55 PM Page 5 Troubleshooting Tips for Voltage Issues connections. High resistance points can usually be identified as hot spots using an infrared thermometer or by measuring the voltage across the breaker. If the voltage drop exceeds Measurement Expected Problem...
  • Page 14 ND 5481-6 61-164 165 Ins 8/28/08 1:55 PM Page 7 ASCC 1 = Line Voltage (V HN )/ (Hot Ω + Neu Ω) GFCI Testing To test the GFCI device, the SureTest ® creates an imbalance between the hot and neutral con- ductors by leaking a small amount of current from hot to ground using a fixed value resistor.
  • Page 15: Troubleshooting Tips

    ND 5481-6 61-164 165 Ins 8/28/08 1:55 PM Page 9 loss of power. When the EPD is reset and power is restored, the unit displays the actual lightning bolt. This non-trip condition would suggest: trip time that the EPD took to respond to the current imbalance and open the circuit. a) A wiring problem with a totally operable AFCI, or b) Proper wiring with a faulty AFCI.
  • Page 16 Repair address is: WARNING: The SureTest is designed for 120/240VAC circuits only. Do not IDEAL INDUSTRIES, INC. exceed the rating of the SureTest with this adapter. Attention: Repair Dept. This adapter also allows the operator to use the SureTest (#61-165 only) to verify AFCI 1000 Park Ave.
  • Page 17 ND 5481-6 61-164 165 Ins 8/28/08 1:55 PM Page 13 General Specifications Measurement Specifications: Characteristics Description All specifications are at 23°C ± 5°C at less than 80% relative humidity. Display 128 x 64 OLED with backlight Accuracy is state as ± ([% of range] + [counts]). Display update for Volt Less than 2.5 times Second.
  • Page 18 Any implied warranties arising out of the sale of an IDEAL product, including but not limited to implied warranties of merchantability and fitness for a particular purpose, are limited to the above.

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Suretest 61-165

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