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Technical Data
®
Alpha Pump for AdBlue
®
AdBlue
is a registered trademark of the Verband der Automobilindustrie e.V
Applies to the following models only
:
- ALPHA/40AB
Please read carefully before commencing installation
Registered Office: HYTEK (GB) LIMITED, Delta House, Green Street, Elsenham, Bishop's Stortford CM22 6DS UK.
Registered in England No. 1915382
Tel: +44 (0) 1279 815 600 Fax: +44 (0) 1279 812 978 email: info@hytekgb.com
Web: www.hytekgb.com
S709/8
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Related Manuals for Hytek AdBlue ALPHA Series
Summary of Contents for Hytek AdBlue ALPHA Series
- Page 1 - ALPHA/40AB Please read carefully before commencing installation Registered Office: HYTEK (GB) LIMITED, Delta House, Green Street, Elsenham, Bishop’s Stortford CM22 6DS UK. Registered in England No. 1915382 Tel: +44 (0) 1279 815 600 Fax: +44 (0) 1279 812 978 email: info@hytekgb.com Web: www.hytekgb.com...
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Page 2: Environmental Information
ENVIRONMENTAL INFORMATION European Directive 2012/19/EU requires that the equipment bearing this symbol on the product an/or its packaging must not be disposed of with unsorted municipal waste. symbol indicates that this product must be disposed of separately from regular household waste streams. It is your responsibility to dispose of this and other electric and electronic equipment via designated collection facilities appointed by the government or local authorities. - Page 3 CALIBRATION The meter on this pump unit must be calibrated electronically to ensure accuracy and reliability. See page 11 for instructions on how to carry out this procedure. S709/8...
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Page 4: Installation Instructions
INSTALLATION INSTRUCTIONS 1. Check you have the following items: 1 off Alpha pump for AdBlue® 1 off delivery hose 1 off front door key 1 off delivery nozzle 2. Open the front panel using the key provided. 3. Remove the rear panel, if necessary, and store safely. MOUNTING 4. - Page 5 ELECTRICAL 8. Remove the covers from the 220/240V supply and the external pulse output connection junction boxes. 9. Connect a constant 220/240V AC 50 Hz supply, fused at 16 amps, to the terminal block in the 220/240V supply junction box as shown on the wiring details diagram.
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Page 6: Duty Cycle
INSTRUCTIONS FOR USE 1. Remove the nozzle from the holster. ® 2. Place the nozzle spout in the vehicle’s AdBlue tank. 3. Squeeze the nozzle trigger to dispense fuel. On completion of the delivery release the trigger and replace the nozzle in the holster. -
Page 7: Meter Maintenance
MAINTENANCE ® Alpha pump AdBlue should require minimum maintenance in normal regular use, but as with all mechanical apparatus regular servicing will prolong its life and ensure maximum efficiency & reliability. The following should be carried out every 12 months or 1 million litres which ever comes first. -Isolate power supply -Inspect &... - Page 8 ALPHA PUMP FOR AdBlue® BASE AND SUCTION CONNECTION DIAGRAMS BASE VIEW FROM ABOVE FRONT FOUR 16MM DIA. MOUNTING HOLES ALL DIMENSIONS IN MM PUMP SUCTION INLET LOCATION REAR VIEW 76.5MM DIA. ALTERNATIV SUCTION HO 1" BSP FEMALE SUCTION INLET THREAD 22MM DIA.
- Page 9 ALPHA PUMP FOR AdBlue® INSTALLATION WIRING DIAGRAM ALPHA MAIN JUNCTION BOX INSTALLATION WIRING DETAILS 220/240V CONNECTIONS PULSE OUTPUT CONNECTIONS 230V AUTH. 220-240V PULSE MOTOR INPUT OUTPUT OUTPUT ALTERNATIVE PUMP CONTROL - KEY/CARD CONTROL SYSTEM OPTO SWITCHED LIVE SUPPLY ISOLATED KEY/CARD CONTROL 220/240V AC 16 A MAX SYSTEM PULSE RELAY...
- Page 10 ELECTRONIC DISPLAY/CALCULATOR FEATURES 6-digit backlit Main LCD display: Up to 9999.99 or 99999.9 litres per delivery 8-digit backlit totaliser LCD display: Up to 99999999 litres Display retained during power failure OPERATION Stand-by mode: Upper line of LCD display shows previous delivery Lower line of LCD display shows ongoing total Nozzle removed: Upper line shows “all eights”...
- Page 11 CALIBRATION PROCEDURE - (MUST BE CARRIED OUT TO ENSURE PUMP ACCURACY) 1. Ensure the nozzle is stowed in the holster and the dispenser is isolated from any fuel management systems. 2. Remove calibration button cover bolt from rear of display / calculator housing (if fitted).
- Page 12 Release the calibration button when 00000.0 totaliser display shows followed by the version number on the lower line of the display. CALIB VER 4.00 5. The lower line will show the following 00000.0 in a looping sequence: 1 PULSE CHANNEL - Single channel pulser connected CALIB 1 PULSE CHANNEL...
- Page 13 TANK SW UNUSED – No “tank empty” switch connected. CALIB TANK SW IS TA.F TANK SW IS TA.F – “Tank empty” switch connected is Hytek TA.F type. TANK SW NOT TA.F – “Tank empty” switch connected standard “normally closed” float switch.
- Page 14 12. The lower line will show the following 00000.0 In a looping sequence: NOZ 2 SW UNUSED – No additional /remote nozzle switch connected. CALIB NOZ 2 SW UNUSED 2nd NOZ SW N/O– Additional nozzle switch is normally open type. 2nd NOZ SW N/C –...
- Page 15 ERRORS If an error occurs ERROR, followed by a brief description is shown on the lower display. The errors are classified as follows: FLOW TOO FAST The pulser has run too fast (in excess of 300 pulses per second) UNAUTH FLOW The meter has turned without the nozzle being removed CALIBRATE FAIL A time delay of 2 minutes or more has occurred during...
- Page 16 DISPLAY CONNECTION DIAGRAM CALIBRATION BUTTON DISPLAY / NEUTRAL 220/240 VAC CALCULATOR POWER EARTH AC INPUT VIEWED FROM INPUT LIVE REAR 220/240 VAC NEUTRAL - GREY PUMP MOTOR RELAY SWITCHES NOZZLE P/OUT SOLENOID PULSE IN COMMS LIVE - BLACK OUTPUT +12V CH1 CH2 GND TANK LEAK...
- Page 17 ALPHA PUMP FOR AdBlue® EXTERNAL DIMENSIONS SIDE NOZZLE HOLSTER FRONT NOZZLE HOLSTER S709/8...
- Page 18 ALPHA PUMP FOR AdBlue® EXTERNAL VIEW S709/8...
- Page 19 ALPHA PUMP FOR AdBlue® PARTS LIST DRG. PART DESCRIPTION PART NO. 40AB EXTERNAL COMPONENTS LCD DISPLAY UNIT ALP.DISP.PCB.3A LOCK (x 2) ALP.LOCK3 NOZZLE HOLSTER WITH ALP.NOZBOOT.A SWITCH DOOR KEY 209.KEY OUTLET ELBOW ELB.4MFSS.T SIDE ACCESS PANEL ALP.ACCPAN3 MOUNTING BASE ALP.BASE3 TOP CAP ALP.CAP3 DOOR...
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Page 20: Declaration Of Conformity
THE INFORMATION CONTAINED IN THIS DOCUMENT IS PROTECTED BY COPYRIGHT © AND PROPERTY LAWS AND IS THE SOLE PROPERTY OF HYTEK (GB) LTD. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF HYTEK (GB) LTD IS PROHIBITED...
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