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IR Energy ETSV Series Installation, Operation And Service Instructions

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WARNING
Improper installation, adjustment, alteration, service
or maintenance can cause property damage, injury
or death.
Read the installation, operating and maintenance
instructions thoroughly before installing or servicing
this equipment.
OWNER
Retain this Manual & ensure available for Service.
Improper installation, adjustment, alteration, service
or maintenance can cause injury, death or property
damage.
Read
the
installation,
instructions thoroughly before installing or servicing
this equipment.
LT284 Series ETSV
Installation, Operation and Service Instructions
INFRARED HEATER
operation
and
service
Canada: 563 Barton Street, Stoney Creek, Ontario L8E 5S1
USA: 315 N Madison Street, Fortville, IN 46040
www.irenergy.ca
Series ETSV Infrared Heater
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
If you smell gas:
1. Open windows
2. Don't touch electrical switches
3. Extinguish any open flame
4. Immediately call your gas supplier
INSTALLER
Provide
Manual
to
installation! Read and thoroughly understand these
Instructions before attempting any installation.
1
Two-Stage
owner
upon
completion
Jan. 30, 2020
of

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  • Page 1 Installation, Operation and Service Instructions INFRARED HEATER Series ETSV Infrared Heater Two-Stage WARNING FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors Improper installation, adjustment, alteration, service and liquids in the vicinity of this or any other appliance. or maintenance can cause property damage, injury or death.
  • Page 2 CAUTION - FIRE OR EXPLOSION HAZARD Maintain clearance to combustible constructions as further specified in this manual. Failure to do so could result in a serious fire hazard. Heaters should not be located in hazardous atmospheres containing flammable vapors or combustible dusts. Signs should be provided in storage areas specifying maximum safe stacking height.
  • Page 3 WARNING - CARBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation could result in carbon monoxide poisoning or death. The following steps shall be followed for each appliance connected to the venting system being placed into operation, while all other appliances connected to the venting system are not in operation: 1.

  • Page 4: Table Of Contents

    Contents Contents ..................................4 Introduction .................................. 5 Installation Codes ..............................5 General Specifications ..............................6 Gas Supply ................................6 Electrical Supply ..............................6 Flue and Outside Air Connection ......................... 6 Configurations ................................6 High Altitude ................................. 6 Dimensional Chart ............................... 7 ETSV 40 ................................

  • Page 5: Introduction

    Introduction IR Energy is a company in the infrared heating industry founded on the principles of product quality and customer commitment. Quality commitments are evidenced by superior design, a regard for design detail and an upgrade of materials wherever justifiable. Customer commitment is apparent through our ready responses to market demands and a never ending training and service support program for and through our distributor network.

  • Page 6: General Specifications

    General Specifications Gas Supply Inlet Pressure Natural Gas Propane Gas 5.0” W.C. 11.5” W.C. Minimum: 14.0” W.C 14.0” W.C. Maximum: Manifold Pressure Natural Gas Propane Gas ETSV 40, ETSV 80 3.3” W.C. 10.2” W.C. High Rate: 1.5” W.C. 4.2” W.C. Low Rate: Inlet Connection Natural Gas...

  • Page 7: Dimensional Chart

    Dimensional Chart ETSV 40 Note: All dimensions are in inches. LT284 Series ETSV Jan. 30, 2020...

  • Page 8: Etsv 80

    Dimensional Chart ETSV 80 Note: All dimensions are in inches. LT284 Series ETSV Jan. 30, 2020...

  • Page 9: Components

    Components Heater Components for ETSV 40 5/16 Nut QTY (4) #8-32 x 3/8” Screws 5/16 Lock Washer QTY (4) QTY (70) Gasket QTY (1) Burner Head Spacer (with Service Cover) 1/4”x 1/8” QTY (8) #8-32 x 3/8” Burner Hanger Canopy Machine Screws QTY (1) QTY (1)
  • Page 10 10’ Flanged Tube QTY (1) Baffle QTY (1) Primary Reflector 111” QTY (1) Exhaust Reflector QTY (1) Burner Head Reflector QTY (1) Deco-Grille Supports QTY (1) Deco-Grille 60” QTY (1) 51” QTY (1) LT284 Series ETSV Jan. 30, 2020...

  • Page 11: Heater Components For Etsv 80

    Components Heater Components for ETSV 80 5/16 Nut QTY (4) #8-32 x 3/8” Screws QTY (70) 5/16 Lock Washer QTY (4) Gasket QTY (1) Spacer 1/4”x 1/8” Burner Head (with Service Cover) QTY (8) #8-32 x 3/8” Middle Burner Machine Screws Hanger Hanger QTY (2)
  • Page 12 10’ Flanged Tube QTY (1) 10’ Extension Tube QTY (1) 6’ Baffle QTY (1) 6’ Baffle QTY (1) Primary Reflector 119” QTY (1) Burner Head Reflector QTY (1) Secondary Reflector 111” QTY (1) Deco-Grille Supports QTY (3) Deco-Grille 60” QTY (3) 51”...

  • Page 13: Installation Requirements

    Installation Requirements Clearance to Combustibles A general clearance of 18” (0.5 m) in every direction is recommended for servicing around each Burner. This ensures adequate air flow in and around the Heating System. In addition to this it is very important to observe the minimum clearance to combustibles at all times to avoid any possibility of property damage or personal injury.

  • Page 14: Heater Mounting

    Heater Mounting The heater can be mounted in a variety of ways, using a combination of chains or mounting brackets. It is critical that the heater is prevented from swaying and putting stress on the gas connection. Also, be sure to check local codes for seismic bracing requirements for outdoor heating equipment.
  • Page 15 For ceiling and wall mount applications, optional hangers are available: Fixed Free Wall Mount CR139L/R CR205 CR221 CR182L/R Ceiling Mount CR135 CR206 CR134 CR207 CR181L/R CR222 CR223L/R CR224 LT284 Series ETSV Jan. 30, 2020...

  • Page 16: Installation Instructions

    Installation Instructions Installation Sequence ETSV 40 Generally, there is no unique sequence for installation of the burner or heat exchanger. A review of the job site will usually indicate a logical installation order. However, time and expense can be saved if installation is begun at the most critical dimension, watching for interference from overhead beams etc.
  • Page 17 Step 2: 10’ Flanged Tube *Face the Tube’s weld-seam Downwards at a 6 o’clock position. Step 3: Burner Hanger LT284 Series ETSV Jan. 30, 2020...
  • Page 18 Step 4: Vent Hanger Note correct orientation. Do NOT tighten nuts on U-bolt. Step 5: Primary Reflector Burner Hanger Orient notches towards Burner Hanger LT284 Series ETSV Jan. 30, 2020...
  • Page 19 Step 6: Slide Reflector and Burner Hanger against flange. Step 7: #8-32 x 3/8” screws #8-32 x 3/8” screws only. AND spacers. See No spacers! details below. Install ONLY these four. Spacers MUST be installed as shown! LT284 Series ETSV Jan.
  • Page 20 Step 8: Exhaust Cowling Install ONLY these four. Step 9: Remove Service Cover From Burner Head. LT284 Series ETSV Jan. 30, 2020...
  • Page 21 Step 10: Gasket Note: Ensure Burner Head is properly supported. Burner Head. Use 5/16 washers and nuts to attach Burner Head to Flanged Tube. Step 11: Important Note: Push Exhaust Cowling against Vent Hanger. Must be in this position prior to next step! PUSH Incorrect position! LT284 Series ETSV...
  • Page 22 Step 12: Tighten tube at Vent Hanger. Torque nuts to 15-25 ft-lbs. Step 13: Reflector Joint Canopy Orient notches towards Burner Hanger LT284 Series ETSV Jan. 30, 2020...
  • Page 23 Step 14: #8-32 x 3/8” screws AND spacers. See detail view below. NO spacers on side closer to Vent Hanger. Spacers ONLY on side closer to Burner Hanger. Step 15: Baffle Bend Baffle tab completely over end of Tube at 6 o’clock position (along the weld seam). LT284 Series ETSV Jan.
  • Page 24 Step 16: Slide Burner Head Reflector over Burner Head. Step 17: #8-32 x 3/8” screws LT284 Series ETSV Jan. 30, 2020...
  • Page 25 Step 18: Attach Grill to Reflector and Burner Head. Step 19: #8-32 x 3/8” screws LT284 Series ETSV Jan. 30, 2020...
  • Page 26 Step 20: Re-attach Service Cover. (tuck this edge up and in) Step 21: Fasten with acorn nut. LT284 Series ETSV Jan. 30, 2020...
  • Page 27 Step 22: Before installing the Deco Grilles, bend all the tabs along one long side and both short sides of the Grille for easier fitment. *Gloves recommended! Deco Grille 60“ Step 23: #8-32 x 3/8 screws Deco Grille Support Face Deco Grille Support tabs towards burner. LT284 Series ETSV Jan.
  • Page 28 Step 24: Deco Grille 51“ Step 25: Exhaust Support. Fasten using #8-32 x 3/8” machine screws LT284 Series ETSV Jan. 30, 2020...
  • Page 29 Step 26: Exhaust Grill Step 27: #8-32 x 3/8” screws LT284 Series ETSV Jan. 30, 2020...
  • Page 30 Step 28: Exhaust Cover. Fasten using #8-32 x 3/8” screw. Step 29: Heater is now complete! LT284 Series ETSV Jan. 30, 2020...

  • Page 31: Installation Sequence Etsv 80

    Installation Sequence ETSV 80 Generally, there is no unique sequence for installation of the burner or heat exchanger. A review of the job site will usually indicate a logical installation order. However, time and expense can be saved if installation is begun at the most critical dimension, watching for interference from overhead beams etc.
  • Page 32 Step 2: 10’ Flanged Tube *Face the Tube’s weld-seam Downwards at a 6 o’clock position. Step 3: Burner Hanger LT284 Series ETSV Jan. 30, 2020...
  • Page 33 Step 4: Middle Hanger Assembly Burner Hanger Orient notches towards Burner Hanger Step 5: Middle Hanger Burner Hanger LT284 Series ETSV Jan. 30, 2020...
  • Page 34 Step 6: Coupling Step 7: Torque to 15-25 ft-lbs When installing, orient band- clamp lock bolts to the side at a 3 o’clock or 9 o’clock position to avoid contact with reflector. Extension Tube – 10’ *Face the Tube’s weld-seam downwards, at a 6 o’clock position.
  • Page 35 Step 8: Vent Hanger Note correct orientation. Do NOT tighten nuts on U-bolt. Step 9: Primary Reflector Orient notches towards Burner Hanger LT284 Series ETSV Jan. 30, 2020...
  • Page 36 Step 10: Slide Reflector and Burner Hanger against flange. Step 11: #8-32 x 3/8” screws AND spacers. See details #8-32 x 3/8” screws only. below. No spacers! Install ONLY these four. Spacers MUST be installed as shown! LT284 Series ETSV Jan.
  • Page 37 Step 12: Secondary Reflector Orient notches towards Burner Hanger Step 13: #8-32 x 3/8” screws #8-32 x 3/8” screws Only these four. LT284 Series ETSV Jan. 30, 2020...
  • Page 38 Step 14: Remove Service Cover From Burner Head. Step 15: Gasket Note: Ensure Burner Head is properly supported. Burner Head. Use 5/16 washers and nuts to attach Burner Head to Flanged Tube. LT284 Series ETSV Jan. 30, 2020...
  • Page 39 Step 16: Important Note: Push Primary Reflector against Middle Hanger. Must be in this position prior to next step! PUSH Incorrect position! Step 17: Tighten tube at Vent Hanger. Torque nuts to 15-25 ft-lbs. LT284 Series ETSV Jan. 30, 2020...
  • Page 40 Step 18: Reflector Joint Canopy Orient notches towards Burner Hanger Step 19: #8-32 x 3/8” screws AND spacers. See detail view below. NO spacers on side closer to Vent Hanger. Spacers ONLY on side closer to Burner Hanger. LT284 Series ETSV Jan.
  • Page 41 Step 20: Insert Insert Twist & lock Step 21: Baffles Bend Baffle tab completely over end of Tube at 6 o’clock position (along the weld seam). LT284 Series ETSV Jan. 30, 2020...
  • Page 42 Step 22: Slide Burner Head Reflector over Burner Head. Step 23 #8-32 x 3/8” screws LT284 Series ETSV Jan. 30, 2020...
  • Page 43 Step 24: Attach Grill to Reflector and Burner Head. Step 25: #8-32 x 3/8” screws LT284 Series ETSV Jan. 30, 2020...
  • Page 44 Step 26: Re-attach Service Door Re-attach Service Cover. (tuck this edge up and in) Step 27: Fasten with acorn nut. LT284 Series ETSV Jan. 30, 2020...
  • Page 45 Step 28: Before installing the Deco Grilles, bend all the tabs along one long side and both short sides of the Grille for easier fitment. *Gloves recommended! Deco Grille 60“ Step 29: Face Deco Grille Support tabs towards burner. LT284 Series ETSV Jan.
  • Page 46 Step 30: Deco Grille 60“ Step 31: Face Deco Grille Support tabs towards burner. LT284 Series ETSV Jan. 30, 2020...
  • Page 47 Step 32: Deco Grille 60“ Step 33: Face Deco Grille Support tabs towards burner. LT284 Series ETSV Jan. 30, 2020...
  • Page 48 Step 34: Deco Grille 51“ Step 35: Exhaust Cowling LT284 Series ETSV Jan. 30, 2020...
  • Page 49 Step 36: #8-32 x 3/8” screws Step 37 Exhaust Support. Fasten using #8-32 x 3/8” machine screws LT284 Series ETSV Jan. 30, 2020...
  • Page 50 Step 38: Exhaust Grill Step 39: #8-32 x 3/8” screws LT284 Series ETSV Jan. 30, 2020...
  • Page 51 Step 40: Exhaust Cover. Fasten using #8-32 x 3/8” screws. Step 41: Heater is now complete! LT284 Series ETSV Jan. 30, 2020...

  • Page 52: Gas Piping

    Gas Piping Installation / Code Requirements Installation must comply with local building codes and/or, for the USA/National Fuel Gas Code, ANZI Z 223.1 (NFPA 54) and for Canada, CSA B149.1 National Gas and Propane Installation Code (latest editions). Appliance must be electrically grounded in accordance with local codes or, in their absence; the National Electrical Code, ANSI/NFPA 70 in the USA, CSA C22.1 Canadian Electrical Code in Canada.

  • Page 53: Electrical Wiring

    Electrical Wiring General Requirements Heaters are normally controlled by line voltage (120V) or low voltage (24V) thermostats. Line voltage thermostats are wired directly while low voltage thermostats use a relay. In all cases, heaters must be grounded in accordance with the National Electric Code, ANSI/NFPA 70 in the US, and the Canadian Electric Code, CSA C22.1 in Canada, and must comply with all local requirements.

  • Page 54: Multiple Heater Wiring (Thermostat)

    Multiple Heater Wiring (Thermostat) LT284 Series ETSV Jan. 30, 2020...

  • Page 55: External Wiring Options (Outdoor Installation Only)

    External Wiring Options (Outdoor Installation Only) Notes: - Using 2-Stage switch (P/N EE020) LT284 Series ETSV Jan. 30, 2020...

  • Page 56: Multiple Heater Wiring (Switch P/N Ee020)

    Multiple Heater Wiring (Switch P/N EE020) LT284 Series ETSV Jan. 30, 2020...

  • Page 57: Vented Operation

    Vented Operation General Requirements • Refer to the National Fuel Gas Code, ANSI Z223.1 (NFPA 54) in the USA and CSA B149.1 Installation Codes in Canada, as well as all local requirements for general venting guidance. • Series ETSV Heaters may be installed vented or unvented. •...

  • Page 58: Vented Operation

    650°F [343°C]. Prior to placing the heater in operation conduct a leak test with heater running using a soap solution. • When venting through combustible walls, use approved vent terminal Tjernlund VH1-4, or IR Energy supplied deflector vent terminal with an approved insulating thimble. •...

  • Page 59: Combustion Air Supply (Optional)

    • Connection locations to the common vent should be offset to avoid pressure interferences between heaters, refer to ANSI Z223.1 and CSA B149.1. • Use of approved thimble to pass through combustible roof material is required. Additionally, B type vent materials are required for stacks above the roof line.

  • Page 60: Outdoor Installation

    Outdoor Installation When a heater is to be mounted outdoors it must be installed in such a way that wind will have minimum effect on its movement. This consideration is intended to eliminate undue stress on the gas flex connector. A vent terminal of the approved type (Kit # CT011) must be used and all connections must be sealed with a high temperature sealant that can withstand 400°F.

  • Page 61: Maintenance & Trouble Shooting

    Maintenance & Trouble Shooting Maintenance For best performance, the certain minimal maintenance procedures should be performed before each heating season: • Before performing any services or maintenance, shut off gas and electrical supply to heater. • Check condition of forced air blower scroll and motor. Dirt and dust may be blown or vacuumed from the blower.

  • Page 62: Troubleshooting Chart

    Wiring and Rectify Rectify As Required As required Verify Sense Electrode Is There A Flame Burner Verify Ground Signal To Module? Stays Verify Wiring Min. 0.8 Micro Amps Lit? Rectify As Required IF PROBLEM PERSISTS CONTACT YOUR LOCAL IR ENERGY REPRESENTATIVE...

  • Page 63: Replacement Parts List

    Replacement Parts List Item Part No. Description UG105 Gas Train Assembly for Natural Gas UG106 Gas Train Assembly for Propane CE201 Ignition Module CE202 Wire Harness w/ 5 pin PLUG to Ignition Module CE382 Blower Motor Assembly w/ 0.20A PSC 2SPD Motor CE058 Transformer, 115V to 24VAC, 40VA Air Switch w/ Bracket, 0.55”...

  • Page 64: Warranty

    Warranty SERIES ETS INFRARED HEATERS WARRANTY The manufacturer warrants to the original owner that the product will be free of defects in material and workmanship as described below. Warranty Period Series Component Years Years Years Years Burner & Controls ETSV Aluminized Heat Exchanger The Manufacturer’s obligation under this warranty is limited to repair or replacement, F.O.B.

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