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Related Manuals for FMC Technologies MPU B Series
Summary of Contents for FMC Technologies MPU B Series
- Page 1 Multipath Ultrasonic Gas Flow Meter MPU Series B (6 Long Transducers) Transducer Replacement Procedure Procedure Manual MNKS024 Note: This manual is the Transducer Replacement Procedure for the old style MPU Series B ( 6 Long Transducers) The Most Trusted Name In Measurement...
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Page 3: Table Of Contents
TABLE OF CONTENT INTRODUCTION ..................5 1.1. Contact Address if Assistance is Required ........5 1.2. Copyright ..................5 1.3. Trademarks ..................6 1.4. Equipment Required ................ 6 1.5. Consumables ..................6 1.6. Reference Documents..............6 1.7. Warnings ................... 6 DISMOUNTING PROCEDURE ............... - Page 4 4.5. Documentation ................30 4.6. Example................... 31 Pictures Picture 1 Flame Paths ..7 Picture 2 Transducer mounting parts ..............10 Picture 3 End Cover Parts..................13 Picture 4 Fastening Cover Parts ................14 Picture 5 Transducer with O-rings and Back-up rings mounted ......15 Picture 6 Fastening Cover Parts ................20 Picture 7 End Cover Parts..................25 Tables...
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Page 5: Introduction
FMC Kongsberg Metering a.s. © 2001 FMC Kongsberg Metering a.s. Kongsberg, Norway FMC Kongsberg Metering a.s. is an FMC Technologies Inc. subsidiary. ______________________________________________________________________ MNKS024 Page 5 of 31... -
Page 6: Trademarks
MPU Transducer Replacement Procedure ______________________________________________________________________ 1.3. Trademarks Products listed are trademarks of their respective manufacturers. Company names listed are trade names of their respective companies. 1.4. Equipment Required • Adjustable wrench • Hexagonal key 4, 6 and 8 mm • Oilstone or fine file •... -
Page 7: Picture 1 Flame Paths
Kongsberg MPU Ultrasonic Gas Flow Meter _______________________________________________________________________ Caution: Spesial attention is required to avoid damages to flame paths, see Picture 1. If the flame paths are damaged, the parts must be replaced and NOT repared. Flame paths Outer surface Inner surface Picture 1 Flame Paths ______________________________________________________________________... - Page 8 MPU Transducer Replacement Procedure ______________________________________________________________________ This page is intentionally left blank MNKS024 Page 8 of 31...
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Page 9: Dismounting Procedure
Kongsberg MPU DISMOUNTING PROCEDURE Ultrasonic Gas Flow Meter _______________________________________________________________________ 2. DISMOUNTING PROCEDURE This procedure describes how to remove and mount a Transducer with NO PRESSURE in the pipeline. This can only be done before the spool piece is installed in the pipeline, or if the operational pressure is atmospheric and the pipeline is drained of any lethal or flammable gases. -
Page 10: Dismounting, Short Form
MPU Transducer Replacement Procedure ______________________________________________________________________ 2.1. Dismounting, Short Form A. Remove the mechanical protection for the transducers (if any). B. Make sure there is no pressure in the pipe. C. Unscrew the 4 screws on the End Cover and remove it (ref. section 2.3). -
Page 11: Dismounting Cable Gland From End Cover
Kongsberg MPU DISMOUNTING PROCEDURE Ultrasonic Gas Flow Meter _______________________________________________________________________ 2.2. Dismounting Cable Gland From End Cover 2.2.1. Dismounting (European Model) NOTE: It is not necessary to dismount the Cable Gland from the End Cover to remove a Transducer. A. Dismount part C of the Cable Gland. See Figure 1 below. B. -
Page 12: Dismounting (Usa Model)
MPU Transducer Replacement Procedure ______________________________________________________________________ 2.2.2. Dismounting (USA Model) NOTE: It may not be necessary to dismount the Conduit from the End Cover to remove a Transducer. However, it may ease the operation as the Conduit is not very bendable. A. -
Page 13: Dismounting End Cover
Kongsberg MPU DISMOUNTING PROCEDURE Ultrasonic Gas Flow Meter _______________________________________________________________________ 2.3. Dismounting End Cover Before removing the End Cover, make absolutely sure that there is no pressure in the pipe! A. Remove the 4 screws (see picture below) located on the End Cover (quantity may vary on 6”... -
Page 14: Picture 4 Fastening Cover Parts
MPU Transducer Replacement Procedure ______________________________________________________________________ C. Make sure that the Fastening Cover is not subjected to water ingress or mechanical damage while dismounted. Picture 4 Fastening Cover Parts Figure 3 Fastening Cover Assembly Mounted MNKS024 Page 14 of 31... -
Page 15: Dismounting The Transducer
Kongsberg MPU DISMOUNTING PROCEDURE Ultrasonic Gas Flow Meter _______________________________________________________________________ 2.5. Dismounting the Transducer A. If the Fastening Cover is removed or the Locking Screws are in outer position, see Figure 3, the Transducer can be removed. Enter the Transducer Removal Wrench (TRW) to the threads of the Transducer and turn clockwise two to three turns. - Page 16 MPU Transducer Replacement Procedure ______________________________________________________________________ This page is intentionally left blank MNKS024 Page 16 of 31...
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Page 17: Mounting Procedure
Kongsberg MPU Mounting Procedure Ultrasonic Gas Flow Meter _______________________________________________________________________ 3. MOUNTING PROCEDURE 3.1. Pre-mounting Procedure Before starting the mounting procedure, the following procedure must be performed: 3.1.1. Cleaning Pollutions must be removed using suitable tools and liquids, preferably isopropanol. 3.1.2. Visual Inspection •... -
Page 18: Mounting, Short Form
MPU Transducer Replacement Procedure ______________________________________________________________________ 3.2. Mounting, Short Form CAUTION: Make sure the Transducers are mounted in correct position according to the calibration certificate. A. Replace o-rings and back-up rings. Use silicon grease on O- rings and copper grease (e.g. Copaslip) on the screws. B. -
Page 19: Figure 4 Transducer Mounting
Kongsberg MPU Mounting Procedure Ultrasonic Gas Flow Meter _______________________________________________________________________ Figure 4 Transducer Mounting ITEM NAME, TYPE, DIMENSION Spool Piece Nozzle Transducer Assy. O-ring 18.77x1.78 Back-up ring 19.4x22x1.2 Fastening Cover Locking Screw O-ring 6.5x1.5 Back-up ring 6.6x9x1 End Cover O-ring 34x2 O-ring 25.12x1.78 Back-up ring 26.2x29x1.4 O-ring 22x2... -
Page 20: Mounting The Fastening Cover
MPU Transducer Replacement Procedure ______________________________________________________________________ 3.3. Mounting the Fastening Cover A. Remove the old O-rings. B. Make sure that the mating faces are clean. When cleaning a joint face, use a tool which is not likely to score or damage the face, and remove any burrs or nicks with an oilstone or fine file. -
Page 21: Mounting Transducer
Kongsberg MPU Mounting Procedure Ultrasonic Gas Flow Meter _______________________________________________________________________ 3.4. Mounting Transducer TRANSDUCER ASSEMBLY Detail B Figure 5 Transducer Assembly ITEM NAME, TYPE, DIMENSION Transducer Front Transducer Body Transducer Insertprobe Transducer Body Elongation O-ring 18.77x1.78 V70 Back-up ring 19.4x22.0x1.2 O-ring 25.12x1.78 V70 Back-up ring 26.2x29.0x1.4 Cable 2x0.5 mm²... - Page 22 MPU Transducer Replacement Procedure ______________________________________________________________________ A. Remove the old O-rings and Back-up rings. B. Make sure that the mating faces are clean and dry. When cleaning a joint face, use a tool which is not likely to score or damage the face, and remove any burrs or nicks with an oilstone or fine file.
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Page 23: Mounting Cable Gland To End Cover
Kongsberg MPU Mounting Procedure Ultrasonic Gas Flow Meter _______________________________________________________________________ 3.5. Mounting Cable Gland to End Cover 3.5.1. Mounting (European Model) A. If removed, mount part A of the Cable Gland to the End Cover, see Figure 6 below. Use Locktite 577 or equivalent on the threads. -
Page 24: Mounting (Usa Model)
MPU Transducer Replacement Procedure ______________________________________________________________________ 3.5.2. Mounting (USA Model) A. If removed, mount part A of the cable gland to the End Cover, see Figure 7 below. Use Locktite 577 or equivalent on the threads. B. Mount the part B of the Cable Gland to part A of the Cable Gland. -
Page 25: Mounting The End Cover
Kongsberg MPU Mounting Procedure Ultrasonic Gas Flow Meter _______________________________________________________________________ 3.6. Mounting the End Cover A. Remove the old O-rings. Make sure that the mating faces are clean. When cleaning a joint face, use a tool which is not likely to score or damage the face, and remove any burrs or nicks with an oilstone or fine file. - Page 26 MPU Transducer Replacement Procedure ______________________________________________________________________ This page is intentionally left blank MNKS024 Page 26 of 31...
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Page 27: Parameter Configuration
Parameter Configuration Kongsberg MPU Ultrasonic Gas Flow Meter _______________________________________________________________________ 4. PARAMETER CONFIGURATION 4.1. General It is necessary to update the database if transducers have been replaced. During first time assembly database configuration will be a part of the process, and this chapter will be irrelevant. Updating the database requires knowledge of how to manouvre in the MPU 1200 database, and shall be performed by trained personnel. -
Page 28: Calibration Certificate
MPU Transducer Replacement Procedure ______________________________________________________________________ 4.2. Calibration certificate The relevant data in the calibration certificate is stated in the header and the 4 first rows of the table (see Figure 8 below). The header shows: • Date • Pressure • Temperature •... -
Page 29: Transducer Delays
Parameter Configuration Kongsberg MPU Ultrasonic Gas Flow Meter _______________________________________________________________________ 4.3. Transducer delays The transducers are calibrated in pairs. The transducer delays and delta T for spare transducer pairs are found in the supplied calibration certificates, one certificate for each calibration node. These must be entered for the respective Calibration Nodes. -
Page 30: Update Path Lengths
MPU Transducer Replacement Procedure ______________________________________________________________________ 4.4. Update path lengths Due to minor variations of the length of the transducers, new data for the acoustic path length has to be entered when transducers are changed. The measured transducer lengths for the original transducers are stated in the Calibration Report for the meter. - Page 31 Parameter Configuration Kongsberg MPU Ultrasonic Gas Flow Meter _______________________________________________________________________ 4.6. Example Imagine the following situation: 1. A fault is detected at transducer number 5A. 2. Spare transducers are calibrated at pair 1. 3. The system has 3 nodes. What to do: 1.
- Page 32 The specifications contained herein are subject to change without notice and any user of said specifications should verify from the manufacturer that the specifications are currently in effect. Otherwise, the manufacturer assumes no responsibility for the use of specifications which may have been changed and are no longer in effect. Contact information is subject to change.